TE 1804116-1 Customer's Manual

Battery powered hydraulic pump kit

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*Trademark

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.

Battery Powered Hydraulic Pump;

Kit PN 1804111-[ ]

for 6 AWG Wire

SAFETY PRECAUTIONS — IMPORTANT SAFETY INFO — READ THIS FIRST! ................. 2

SAFETY PRECAUTIONS — AVOID INJURY — READ THIS FIRST! ...................................... 3

1. INTRODUCTION .................................................................................................................... 4

2. DESCRIPTION ....................................................................................................................... 5

2.1. Battery Powered Pump (PN 1804116-1) ....................................................................... 5

2.2. Battery Cartridge (PN 2844327-1) ................................................................................ 5

2.3. Battery Charger (PN 2844328-[ ]) ................................................................................. 5

2.4. Replacement Controller (PN 1804117-1) ...................................................................... 5

3. OPERATING PRECAUTIONS ............................................................................................... 5

3.1. Rechargeable Pump ..................................................................................................... 5

3.2. Battery Cartridge and Pump .......................................................................................... 5

3.3. Battery Cartridge ........................................................................................................... 6

3.4. Battery Cartridge Charger ............................................................................................. 6

4. OPERATION .......................................................................................................................... 6

4.1. Battery Charging ........................................................................................................... 6

4.2. Attaching the Battery Cartridge ..................................................................................... 7

4.3. Attaching the Hydraulic Hose ........................................................................................ 7

4.4. Attaching the Remote Control Cord .............................................................................. 8

4.5. Controlling the Pump ..................................................................................................... 8

4.6. Guide to Crimping Capacity .......................................................................................... 8

5. MAINTENANCE AND INSPECTION...................................................................................... 9

5.1. Before Storing the Pump ............................................................................................... 9

5.2. Daily Maintenance ......................................................................................................... 9

5.3. Semi-Annual Maintenance ............................................................................................ 9

5.4. Oil Leaks ..................................................................................................................... 10

6. TROUBLESHOOTING ......................................................................................................... 10

7. REPLACEMENT AND REPAIR ........................................................................................... 11

8. REVISION SUMMARY ......................................................................................................... 11

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com.

Customer Manual

409-10060

Rev D

16 NOV 16

1 of 11

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Summary of Contents for TE 1804116-1

Page 1 1 of 11 All Rights Reserved. For latest revision and Regional Customer Service, visit our website at www.te.com. *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
Page 2: Important Safety Information
Instead, dispose of batteries in an environmentally responsible manner or send the battery back to TE. CAUTION — Do not perform any service or maintenance other than as described in this manual. Injury or damage to CAUTION the tool may result.
Page 3: Safety Precautions — Avoid Injury — Read This First
409-10060 SAFETY PRECAUTIONS — AVOID INJURY — READ THIS FIRST! Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application equipment must be operated in a dry, dust-free environment.
Page 4: Battery Powered Hydraulic Pump
409-10060 Rechargeable Coupler Pump PN 311470-1 Battery Charger Remote Control Battery Cartridge Switch Figure 1 1. INTRODUCTION The Battery Powered Hydraulic Pump Kit PN 1804111-[ ] (shown in Figure 1) comes with a portable battery- powered pump (a 10,000 psi hydraulic pump and controller used to power hydraulic crimping heads), two lithium battery cartridges, battery charger, 3/8-in.
Page 5: Battery Powered Hydraulic Pump
409-10060 2. DESCRIPTION 2.1. Battery Powered Pump (PN 1804116-1)   Output: 68.95 MPa [10,000 psi]  Drive Unit (For Single-Acting Cylinders)  Rated Voltage: 28.8 V  Usage: Light Duty  Oil Delivery Pressure: 68.5 MPa [9,935 psi] ...
Page 6: Battery Cartridge
409-10060 3.3. Battery Cartridge   Do not short circuit the contacts or expose the cartridge to water, oil, or solvents.  Do not disassemble or attempt to repair the battery cartridge.  Do not dispose of the battery cartridge in a fire. ...
Page 7: Attaching The Battery Cartridge
409-10060 4.2. Attaching the Battery Cartridge 1. Pull out on the battery cartridges while pressing the latch (see Figure 2). 2. To install the two battery cartridges, push them firmly into place. NOTE Always install and use both battery cartridges at the same time. Press Latch Pull Battery Cartridge Out...
Page 8: Attaching The Remote Control Cord
409-10060 4.4. Attaching the Remote Control Cord Attach remote control cord to the pump. Remove cap from the receptacle at the pump. Then insert plug of control cord and tighten ring securely (the attached cord should resemble as shown in Figure 4). Plug of Remote Control Cord Remote...
Page 9: Maintenance And Inspection
409-10060 5. MAINTENANCE AND INSPECTION 5.1. Before Storing the Pump Perform the following steps after the piston has reached the lowest position: 1. Remove the battery cartridge. 2. Disconnect the plug of the remote control cord. NOTE Be sure the cord is not pulled, or becomes loose or twisted. 3.
Page 10: Oil Leaks
409-10060 5.4. Oil Leaks In most cases, it is possible to repair oil leaks as follows: 1. Remove the coupler at the point of the leak. 2. Carefully remove the sealing tape (PTFE tape) from the screw. 3. Wrap the NEW sealing tape one and a half times around the screw head. 4.
Page 11: Replacement And Repair
409-10060 PROBLEM CAUSE SOLUTION Defective electrical supply Check the electrical connection. When “ON" button is pressed, Defective circuit board Consult SUPPORTCENTER for nothing happens Remote control connection wire is repair service disconnected 1. Charge or replace battery Battery failure 2. Repair oil leak and replenish Pressure does not increase (no Oil leaks from joint hydraulic oil.
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