Zehnder Group ComfoAir 160 Installer Manual

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ComfoAir 160

Installer manual

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Summary of Contents for Zehnder Group ComfoAir 160

Page 1 ComfoAir 160 Installer manual...
Page 2 All rights reserved. This manual has been compiled with the utmost care. The publisher cannot be held liable for any damage caused as a result of missing or incorrect information in this manual. In case of dis putes the Dutch version of these instructions will be binding. EN - II...
Page 3 Table of Contents Preface ................................1 INTroduCTIoN ............................. 1 Warranty and liability .......................... 1 1.1.1 Guarantee conditions ........................ 1 1.1.2 Liability ............................1 Safety ..............................2 1.2.1 Safety regulations ........................2 1.2.2 Safety provisions and measures ....................2 1.2.3 Pictograms used ........................2 For ThE INSTAllEr .............................
Page 5: Preface
30 months after the date of manufacture. ComfoAir 160. It is also intended as a reference for Warranty claims may only be submitted for material servicing, so that this can be carried out in a respon- faults and/or construction faults arising during the sible manner.
Page 6: Safety
Safety 1.2.2 Safety provisions and measures • The ComfoAir cannot be opened without using tools; 1.2.1 Safety regulations • It should not be possible to touch the fans, there- Always comply with safety regulations in this manual. fore ducting must be connected to the ComfoAir Non-compliance with the safety regulations, warn- at a minimum duct length of 900mm.
Page 7: For The Installer
2 For the Installer 2.1 ComfoAir configuration The standard ComfoAir configuration consists of: • External casing (A) of coated sheeting; • Interior (B) of EPP; • 4 connections of EPP (C) for the air ducts; • 2 filters (D) for air purification; Type G4 for outside air and type G4 for return air; •...
Page 8: Technical Specifications
2.2 Technical specifications ComfoAir 160 nl (normal air volumes) Position Ventilation capacity Power 29 m3/h at 4 Pa 10 W Absent Setting 57 m3/h at 14 Pa 14 W Low Setting 77 m3/h at 27 Pa 19 W Medium Setting 112 m3/h at 57 Pa...
Page 9 ComfoAir 160 HL (high air volumes) Position Ventilation capacity Power 29 m3/h at 4 Pa 10 W Absent Setting 66 m3/h at 19 Pa 16 W Low Setting 113 m3/h at 56 Pa 32 W Medium Setting 144 m3/h at 93 Pa 56 W High Setting 157 m3/h at 110 Pa 67 W Maximum...
Page 10: Dimension Sketch
dimension sketch Installation conditions In order to determine whether the ComfoAir can be installed in a certain area, the following aspects must be taken into account: • The ComfoAir must be installed according to the general and locally applicable safety and installa- tion regulations of power and water companies, as well as the instructions in this manual.
Page 11: Rework Right To Left Version
15. Place the front panel on the old back side. Type ComfoAir 160 Basic R 2.5.4 Connecting the power cord ComfoAir 160 Basic R ERV ComfoAir 160 R Luxe ComfoAir 160 R Luxe ERV Meaning of the suffi xes: = Right version * ERV = Contains a enthalpy exchanger by default.
Page 12: Mounting On The Wall
3. Remove the metal cover at the lower edge behind Do not mount the side of the ComfoAir against the front panel by removing the two screws. the wall due to the risk of impact sound. 4. Remove the pre-punched section for the conden- sation drain from the foam in the front panel.
Page 13: Connection Of The Condensation Drain
The condensation drain can be sealed with a standard screw-cap. 2.7 Commissioning the ComfoAir After installation, the ComfoAir must be commis- ComfoAir 160 - Right sioned. 2.6.4 Connection of the condensation drain This can be done via the P menus on the digital op- erating device.
Page 14: Display On The Unit
2.7.1 display on the unit Some P menus (such as P1 and P9) can only be read. The ComfoAir can be operated and commissioned by means of a display. The display is a digital operating Leaving Reading menu device which is mounted on the ComfoAir. •...
Page 15 4. Press " ". 5. Select the desired P sub-menu, e.g. " 51 ", using " " or " ". 6. Press " ". Entering settings in P menus The minimum and maximum values for the available settings parameters are preset in the software.
Page 16: P Menus For The User
2.7.3 P menus for the user Menu P1 ¨ Status of programmes Status Sub- description Activated menu Is menu 21 currently active? Yes (1) / No (0) Is menu 22 currently active? Yes (1) / No (0) Is menu 23 currently active? Yes (1) / No (0) Is menu 24 currently active? Yes (1) / No (0)
Page 17 Time delay values Sub-menu description Mini- Maxi- General reset Overrun timer for ventilation setting 3 " using 1 Min. 120 Min. 30 Min. ". Note: • After pressing " " continuously (> 2 sec.), Only applies to systems fit- the ComfoAir will switch to the high setting ted with an rF switch.
Page 18: P Menus For The Installer
2.7.4 P menus for the installer Menus with a dash in 'Minimum' and 'Maximum' value are Reading menus. Menu P3 ¨ Setting ventilation programmes Ventilation programme values Submenu description Minimum Maximum General reset Setting the capacity (in %) of the 0% or 15% nL / HL exhaust fan in absent position.
Page 19 Menu P5 ¨ Setting additional programmes Additional programme values Submenu description Minimum Maximum General reset Activation of the open fire programme. 0 (= No) 1 (= Yes) 0 (= No) 1 (= Yes) Leave the value at '0'. Additional programme values Submenu description Minimum Maximum General reset...
Page 20 Menu P7 ¨ Reading malfunctions (and system information) (Malfunction) information values Submenu description Minimum Maximum General reset General reset. (= activate) • Press "OK" on the display or press “ ” on the CC-Ease panel for at least 5 seconds to carry out a general reset.
Page 21: Programming Air Specifications
2.8 Programming air specifications After installation, the ComfoAir must be programmed. This can be done using the air specifications of the ComfoAir above. The default settings of the ComfoAir nL are: 2. Close all windows and outside doors. 3. Close all inside doors. Position Absent 4.
Page 22: Maintenance By The Installer
8. Change the fan settings in P menus P30 to P37 of 7. Remove the heat exchanger (C) from the unit. the digital operating device. – Select the lowest possible setting in order to conserve energy. – Ensure that the ratios between low, medium and high remain equal.
Page 23: Inspecting And Cleaning The Fans
2.9.2 Inspecting and cleaning the fans 2.10.1 M alfunction alerts on the digital operating device Check the fans once every 2 years. In the event of a malfunction, the corresponding mal- function code will be displayed on the digital operat- 1. Remove the heat exchanger as instructed in the ing device of the ComfoAir. maintenance chapter of the heat exchanger 2.
Page 24: What To Do In The Event Of A Malfunction / Trouble Shooting
2.10.3What to do in the event of a malfunction / Trouble shooting Below are a number of trouble-shooting tips for the malfunction alerts described previously which can appear on the digital operating device in the event of a malfunction. A1 / A2 / A3 / A4 NTC sensor Resistance tabel for T1 / T2 / T3 / T4 (NTC) temperature sensors: is defective...
Page 25 Malfunction in the bypass motor Release the front panel by removing the protection caps and unscrewing the screws. Remove the cover of Risk of electrocution. the electronic box by pressing in the 2 click connectors. Activate the self-test. (P76 on 1) Did the bypass motor Was there...
Page 26 E1 / Supply fan / Exhaust fan not rotating Release the front panel by removing the protection caps and unscrewing the screws. Remove the cover of the electronic box by pressing in the 2 click connectors. Risk of electrocution. there 230 VAC power present on the fan ? Activate the self-test...
Page 27 No communication between the enthalpy sensor and the ComfoAir P59 set to the correct value? Set P59 to the correct value. Disconnect the power Reset the unit from the ComfoAir. (P74 on 1) Release the front panel by removing the protection caps andunscrewing the screws.
Page 28 No communication between the CC Ease panel and the ComfoAir Disconnect the power from the ComfoAir. Are the connections at the CC The connections Ease panel of the CC Ease correct? Reconnect the Release the front panel panel must be CC Ease panel to by removing the protection crossed.
Page 29 ,Fil' ,tEr' ILTER Internal Filter is dirty Internal Filter is dirty Press “OK” on the Press “ ” on the CC display for at least 4 Ease panel for at least 4 seconds until the ﬁlter seconds until the ﬁlter warning disappears.
Page 30: Malfunctions (Or Problems) Without Alerts
2.10.4 Malfunctions (or problems) without alerts An overview of the malfunctions (or problems) without notifications is given below. Problem/Malfunction Indication Check / action System switched off Power supply on Check the fuse on the control circuit board. • If the fuse is defective, replace fuse. •...
Page 31: Service Parts
2.11 Service parts The following table contains an overview of the spare parts available for the ComfoAir. Number Part Article number Connection PCB 400300068 Control PCB 400300067 Bypass / Preheater motor 400200023 Temperature sensor T1 400300063 Temperature sensor T2 / T4 400300063 Temperature sensor T3 400300063...
Page 32: Wiring Diagram: Comfoair 160
2.12 Wiring diagram: ComfoAir 160 EN - 28...
Page 33: Eec Declaration Of Conformity
2.13 EEC declaration of conformity Zehnder Group Nederland B.V. Lingenstraat 2 8028 PM Zwolle-NL Tel.: +31 (0)38-4296911 Fax: +31 (0)38-4225694 Company register Zwolle 05022293 EEC declaration of conformity Machine description : Heat recovery units: ComfoAir 160 series Complies with the following directives : Machinery Directive (2006/42/EEC) Low Voltage Directive (2006/95/EEC)
Page 34 EN - 30...
Page 35 31 - EN...
Page 36 Zehnder Group Nederland B.V. Lingenstraat 2 8028 PM Zwole Nederland Tel.: (038) 429 69 11 Fax.: (038) 422 56 94 Internet: www.jestorkair.nl E-mail: info@jestorkair.nl...