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Operation • Safety • Maintenance
Meets applicable requirements of
ASME/ANSI B30.1 2004
AU/NZS 2693:2007
Read this instruction manual before using the
First Responder Jack.
Important! First Responder Jacks are designed to be oper-
ated by properly trained and clothed rescue personnel in
emergency or emergency training applications only.
Instruction
Manual
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Table of Contents
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Summary of Contents for Hi-Lift 543532200
- Page 1 Instruction Manual Operation • Safety • Maintenance Meets applicable requirements of ASME/ANSI B30.1 2004 AU/NZS 2693:2007 Read this instruction manual before using the First Responder Jack. Important! First Responder Jacks are designed to be oper- ated by properly trained and clothed rescue personnel in emergency or emergency training applications only.
- Page 3 Contents First Responder Jack Components ..1 Safety........3 Safety Symbols .
- Page 4 • Clamping. • Spreading. • Raising vehicles or other loads (when properly chocked, blocked, wedged and stabilized). Store these instructions in the handle of your jack. Use only genuine Hi-Lift ® replacement parts. Using replacement parts not supplied by Hi-Lift ®...
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Page 5: First Responder Jack Components
First Responder Jack Components Get to know the components of your jack before you begin use. Winch / Clamp / Spreader Top clamp-clevis Top clamp-clevis bolt & wing nut Steel standard bar Steel standard bar holes Handle Pitman Small runner Large runner Safety retainer pin Rotating hub... - Page 6 Components · Running Gear The following shows the parts associated with the running gear: Handle clip spring Handle socket Pitman pin Reversing switch cam bar Hex bolt & nut Reversing latch Cross pin Climbing pin spring Shear bolt & nut Climbing pin Cross pin Climbing pin spring...
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Page 7: Safety
Safety · Warnings Safety All users must read and understand the instructions and safety warnings in this manual and the safety labels placed on the product before using the jack. Each user must use the jack safely and maintain it properly. If any users are not fluent in English, have someone read the instructions to them. -
Page 8: Safety Warnings
Safety Warnings DANGER DO NOT USE THE JACK TO SUPPORT OR STABILIZE A LOAD. Using the jack to support or stabilize a load may result in unexpected movement and result in serious injury, being crushed and death. Always securely chock, wedge, and block (stabilize) the load to be lifted. Never place any part of the body under a raised load without properly chocking and supporting the load (6 points minimum). -
Page 9: Handle Safety Decal
Always use a shear bolt A LOAD. Using the jack to support or stabilize a shift or the chain or tow strap could snap back. supplied by Hi-Lift Jack Company. Do not load may result in unexpected movement and When used as a winch, the top clamp-clevis will support up to 5,000 lbs. -
Page 10: General Safety
Safety · General General Safety Training • Read this manual before use. Do not allow anyone who has not read this manual, and/or does not understand the requirements, use the jack. • Important! First Responder Jacks are designed to be operated by properly trained and clothed rescue personnel in emergency or emergency training applications only. -
Page 11: Operation Instructions
Operation · Attaching and Using the First Responder Base Operation Instructions Attaching and Using the First Responder Base DANGER Inadequate strength of the cribbing or blocking of the load being lifted may result in the load tip- ping or slipping off the jack and falling, causing serious injury or death. The cribbing or blocking must have equal or greater strength than the load being lifted. - Page 12 Operation · Attaching and Using the First Responder Base Using the First Responder Base Follow these guidelines when using the first responder base: • The chain slot is not designed for a chain smaller than 5/16 with a working load that exceeds the rating of the jack.
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Page 13: Raising A Stationary Load
Always use a shear bolt supplied by Hi-Lift Jack Company. Do not replace the shear bolt while the jack is under load. - Page 14 Operation · Raising a Stationary Load 1. Securely chock and stabilize the load to prevent it from rolling or shifting as you lift it (see General Safety: Chock, Wedge and Block). 2. Place the jack’s base securely on a firm, level, and dry surface. If the jack cannot be placed on a firm, level and dry surface then restrain the jack with a strap or chain.
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Page 15: Lowering A Stationary Load
Operation · Lowering a Stationary Load Lowering a Stationary Load DANGER Unexpected movement of the jack handle may result in the user being struck causing serious injury or death. Always keep your head away from and out of the jack handle path of movement. The jack handle may move rapidly when moving the reversing latch and cause serious injury or death. -
Page 16: Clamping Or Winching
Operation · Clamping or Winching Clamping or Winching DANGER When using the jack as a winch: Always use chains or tow straps that have a greater working load than the jack. If a chain or tow strap breaks while winching, the load could shift or the chain or tow strap could snap back. When used as a winch, the top clamp-clevis will support up to 5,000 lbs. - Page 17 4. Operate the jack as you would for raising a load (See Raising a Stationary Load). Place d-ring shackle in the top hole of the top- clamp clevis Tip: Use the Hi-Lift Off-Road Kit for items you need for winching which includes custom winch attachments and a d-ring shackle.
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Page 18: Maintenance Instructions
2. Raise the reversing latch until it locks in the up position. 3. Store in the upright clipped position in a dry location, preferably indoors. Tip: If the jack is stored outdoors, consider using a Hi-Lift protective cover accessory. Inspection You should inspect the jack for damage, wear, broken or missing parts (e.g.: climbing pins) and functionality... -
Page 19: Lubrication
Repair ® If you need to repair your jack, use only genuine Hi-Lift parts. Using parts not supplied by Hi-Lift Jack ® Company will make the jack unsafe for use and void the warranty. Hi-Lift will repair a damaged jack. -
Page 20: Parts
Parts Parts... - Page 21 Parts The following are the parts for all Hi-Lift jacks. You can order parts from your dealer or directly from our factory by calling (800) 233-2051 (or 812-384-4441 from outside the USA). For other options visit www.hi-lift.com. 1. Top clamp-clevis (winch, clamp, spreader attachment) 2.
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Page 22: Specifications
Specifications Specifications 36” 48” 60” First Responder First Responder First Responder Jack Jack Jack Weight 27.00 30.20 33.30 12.25 13.70 15.10 Width 12.70 12.70 12.70 Height 50.75 61.75 104.14 128.91 156.85 Depth 9.63 9.63 9.63 24.46 24.46 24.46 Rated Load 4,660 4,660 4,660... -
Page 23: Limited Warranty
Return the jack or parts thereof, transpor- ® tation prepaid and with proof of purchase, to the Factory Service Department, Hi-Lift Jack Company, 46 West Spring Street, Bloomfield, IN 47424. This warranty is void if the jack is modified, used beyond rated capacity, if an extender is used on the handle, or if the jack is abused, misused, not maintained properly, ®... - Page 24 Notes...
- Page 25 Warranty Registration Name (print): E-mail: Address: City: State: Zip: Phone number: Is this your first First Responder Jack? Date you received First Responder Jack: Month: Day: Year: Model Number: Purchase Price: Store First Responder Jack Purchased from: Store Name: City: State: How did you learn about the First Responder Jack? Brochure...
- Page 28 See our website at http://firstresponder .hi-lift.com for information on all Hi-Lift products Hi-Lift Jack Company P.O. Box 228 Bloomfield, IN 47424-0228 USA Toll Free: 800 2051 Direct: 812 4441 Fax: 812 4592 Web: http://firstresponder.hi-lift.com...
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