Stern AEROSMITH PRO Service And Operation Manual

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AEROSMITH
SERVICE AND OPERATION MANUAL
WARNING
IMPORTANT HEALTH WARNING: PHOTOSENSITIVE SEIZURES - A very small percentage of people may experience a seizure when exposed to certain visual images, in-
cluding flashing lights or patterns. Even people with no history of seizures of epilepsy may have an undiagnosed condition that can cause "photosensitive epileptic seizures"
due to certain visual images, flashing lights or patterns. Symptoms can include light-headedness, altered vision, eye or face twitching, jerking or shaking of arms or legs,
disorientation, confusion, momentary loss of awareness, and loss of consciousness or convulsions that can lead to injury from falling down or striking nearby objects.
IMMEDIATELY STOP PLAYING AND CONSULT A DOCTOR IF YOU EXPERIENCE ANY OF THESE SYMPTOMS.
Stern Pinball machines are assembled in Elk Grove Village, Illinois, USA; each pinball machine has unique characteristics that make it a one-of-a-kind American-made
product. Each machine will have variations in appearance resulting from differences in the machine's particular wood parts, individual silk screened art and mechanical
assemblies. Stern Pinball has inspected each game element to ensure it meets our quality standards.
© 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
Games configured for North America operate on 60 cycle electricity only. These games will not operate in countries with 50 cycle electricity (Europe UK, Australia).
AEROSMITH PRO #500-55I5-01
1-800-KICKERS - parts.service@sternpinball.com
www.sternpinball.com - facebook.com/sternpinball
MANUAL #780-50I5-00

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Summary of Contents for Stern AEROSMITH PRO

  • Page 1 IMMEDIATELY STOP PLAYING AND CONSULT A DOCTOR IF YOU EXPERIENCE ANY OF THESE SYMPTOMS. Stern Pinball machines are assembled in Elk Grove Village, Illinois, USA; each pinball machine has unique characteristics that make it a one-of-a-kind American-made product. Each machine will have variations in appearance resulting from differences in the machine’s particular wood parts, individual silk screened art and mechanical assemblies.
  • Page 2 Playfield Assemblies, Top ........32 Playfield Assemblies, Bottom ......33 Backbox Parts............ 34 Speaker Panel Parts .......... 34 Cabinet Parts ............. 35 Ball Shooter Assembly ........36 AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 3: Setup And Moving

    MOVE AND MANEUVER THE SETUP INSTRUCTIONS TOOLS REQUIRED GAME. USE PROPER MOVING EQUIPMENT EXTREME Your brand new Stern Pinball Machine is • 5/8” Socket Wrench CARE WHILE HANDLING. STERN carefully packed for safety and security. • Utility Knife PINBALL MACHINES...
  • Page 4 AND CORNER NICKS, WHICH CAN CAUSE THE GLASS TO FAIL CATASTROPHI- CALLY. TAKE CARE TO STORE THE GLASS ON A SOFT, ROOM-TEMPERATURE SURFACE AND PREVENT THE CORNERS FROM BEING DAMAGED. AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 5 Excessive moisture/humidity are available in the game manual, www.sternpin- can cause long-term damage to your game. ball.com and authorized Stern distributors. Adjust the front or rear levelers as necessary to position the playfield level bubble, located on the front right of the playfield next to the shooter lane, to float between the two (2) black lines.
  • Page 6: Adjustments Menu

    [<] [>] buttons to cycle through Press [>]. Go to the ADJ icon. Press SELECT. available settings. AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 7: Transporting The Game

    Stand the game up on its back. Remove the front two legs. 10. Secure all loose parts and trans- port with a hand truck in the upright position. AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 8: Maintenance

    • Check for proper adjustment of the plumb bob tilt. Flipper Base Plate Kit Left 515-6617-01 • Play game: Check for satisfactory operation. Flipper Rebuild Kit Right 500-6307-00 Flipper Base Plate Kit Right 515-6617-00 AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 9: Spike System And Node Guide

    48V system power. SPIKE standard I/O nodes are low-power nodes that read switch inputs and output to A Stern Pinball machine based on the SPIKE system will have at standard-brightness LEDs. Standard I/O nodes use the node bus...
  • Page 10: Spike Node Programming

    Other optical switches connect directly to the Spike node board. System Protections CAUTION: Unless explicitly directed by an Authorized Stern Re- pair technician, perform ALL work on your pinball machine with the power disabled! AEROSMITH PRO MANUAL 500-55I5-01 ©...
  • Page 11: Light, Switch, And Driver Reference

    ORG GRN GRY ORG Playfield Coil - 23-1100 8-DR-0 090-5030-ND Left Slingshot ORG BLU GRY ORG Playfield Coil - 26-1200 8-DR-3 090-5044-ND Continued on next page... AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 12 SPIKE SYSTEM AND NODE GUIDE DRIVER REFERENCE Figure 3.2.1. Playfield driver locations (top view). AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 13: Switch Reference

    8-SW-31 180-5149-00 Trough 6 CN14 Playfield Opto 8-SW-32 520-5344-00 tx 520-7001-00 rx Trough 5 CN14 Playfield Opto 8-SW-33 520-5344-00 tx 520-7001-00 rx Continued on next page... AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 14 TAN RED 11-12 BLK BLU Playfield Leaf, Target 9-SW-27 515-9785-00-00 Right Eject CN11 TAN GRN 11-12 BLK BLU Playfield Micro 9-SW-19 180-5186-01 Continued on next page... AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 15 SPIKE SYSTEM AND NODE GUIDE SWITCH REFERENCE CONTINUED Figure 3.3.1. Playfield switch locations (top view). Continued on next page... AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 16 0-SW-4 DIP 6 CPU Node 0-SW-5 DIP 7 CPU Node 0-SW-6 DIP 8 CPU Node 0-SW-7 Service Select CN25 LGN GRY Coin Door 0-SW-8 180-5192-04 AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 17 White 8-LP-30 520-5307-00 Left Pop Bumper-RED RED BLK Playfield Feature 9-LP-42 520-6971-00 Left Pop Bumper-GRN GRN BLK Playfield Feature 9-LP-41 520-6971-00 Continued on next page... AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 18 SPIKE SYSTEM AND NODE GUIDE LIGHT REFERENCE CONTINUED Figure 3.4.1. Playfield light locations (top view). Continued on next page... AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 19 104 Right Ramp Arrow-GRN 9 LED17 - Playfield Feature 9-LP-25 520-7007-00 105 Right Ramp Arrow-BLU LED17 - Playfield Feature 9-LP-24 520-7007-00 Continued on next page... AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 20 ORG YEL Playfield Flash White 8-LP-5 113-5045-08 155 Upper Ramp Flash (x2) CN15 7 BRN WHT 3 Playfield Flash White 9-LP-2 520-7000-00 Continued on next page... AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 21: Motor Reference

    H/High=Lamp Off MOTOR B Coast Brake Brake Dir. 1 Dir. 2 x-LP-3 Enable B x-LP-4 Control 1B x-LP-5 Control 2B x=Node # L/Low=Lamp On H/High=Lamp Off AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 22: Electronic Pinouts And Schematics

    SD CARD For system SD card. Note: only to be removed if instructed to by Stern Service. CR232 3V Lithium battery for game clock between power cycles AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 23 Door Service Switches to function correctly. France Germany Greece Italy Japan Middle East Netherlands New Zealand Norway Portugal Russia S. Africa Spain Sweden Switzerland Taiwan United Kingdom AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 24: Node 1 Cabinet

    Spare LED 6 CN16 .156" 5-Pin Header Shaker Motor (-) Shaker Motor Shaker Motor (-) Shaker Motor (+) Shaker Motor (+) *Varies by country model AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 25: Lower Playfield 48V Driver Pinout Node 8

    DOUT VIO-BRN 8-SW-16 Switch GRY-YEL VIO-RED Ground BLK-GRN VIO-ORG Ground BLK-GRN Ground BLK-GRN .100" 6-Pin Header, Ground Node Extension Bus VIO-BLK DOUT VIO-BRN VIO-RED VIO-ORG AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 26: Mid Upper Playfield 48V Driver Pinout Node 9

    GRY-RED DOUT 9-SW-31 Switch GRY-ORG 9-SW-16 Switch Ground BLK-YEL Ground BLK-YEL .100" 6-Pin Header, Ground Ground BLK-YEL Node Extension Bus VIO-BLK DOUT VIO-BRN VIO-RED VIO-ORG AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 27: Feature Led Board 8B

    CN5 .100" 4-Pin Header +5 VDC LP-11 Light Return ORG-WHT CN7 .100" 5-Pin Header +5 VDC +5 VDC LP-2 Light Return ORG-RED LP-13 Light Return ORG-YEL AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 28: Left Led Board 8D

    LP-10 Light Return SCK Serial Clock .100" 4-Pin Header RCK Register Clock LP-11 Light Return BRN-GRN CN5 .156 5-Pin Connector LP-12 Light Return BRN-BLU +48 VDC IN AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 29: Center Led Board 9A

    +48 V System Power CN5 .100" 4-Pin Header +48 V System Power LP-31 Light Return YEL-ORG +48 V System Power LP-32 Light Return YEL-VIO LP-33 Light Return YEL-GRY AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 30: Power Distribution Board

    120V (North America) Slow Blow MDL 200-5000-05 CN7 .084 2-Pos +48 VDC to CPU Node 220/240v (Europe, Australia, Slow Blow MDL 200-5000-01 Plug: 045-5200-02 Ground Pin:055-5033-08 AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 31: Parts Reference

    Figure 5.2.1. Rubber ring inner diameter sizing tool. Hold ring up to chart and read largest size on inside of ring. Dimensions are Inner Diameter (ID) unless otherwise noted as Outer Diameter (OD). AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 32: Playfield Assemblies, Top

    Spinner Target & Bracket 535-1403-00 1-Way Gate Wire 535-1402-00 1-Way Gate Bracket 550-5031-06 Dome - Yellow 10 535-8145-00 Shooter Lane Ramp Figure 5.3.1. Major playfield assemblies, Top locations. AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 33: Playfield Assemblies, Bottom

    520-7006-00 LED Board 520-7007-00 LED Board 520-6996-00 Motor Driver Board 500-5329-03 Bracket Pivot Pin 535-5988-01 Edge Slide Bracket Figure 5.4.1. Major playfield assemblies, Bottom locations. AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 34: Backbox Parts

    Speaker Panel-LCD 515-9843-00 Speaker Plate 515-9845-00 Hinge, Speaker Panel, LCD 545-9877-00 LCD Window 545-9877-01 Spacer, Small - LCD Speaker Panel 626-5109-00 Speaker Foam - LCD Panel AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 35: Cabinet Parts

    Leg Assembly - Wrinkle Black 535-5027-01 Plunger Support Plate, Notched 516-0007-00 Tilt Assembly 500-5026-38 Flipper Button Assembly (White) 820-78I5-03 Decal, Cabinet Left, Aerosmith Pro 501-5018-173 Coin Door 2-Chute No Emboss 820-78I5-04 Decal, Cabinet Right, Aerosmith Pro 180-5160-01 Flipper Switch, Single 820-78I5-05...
  • Page 36: Ball Shooter Assembly

    14 180-5157-01 SHOOTER SWITCH - SHORT ARM 15 545-6268-00 FISCHE PAPER 16 535-0762-00 COIL BRACKET-AUTOPLUNGER 17 515-6304-03 PLUNGER / LINK ASSEMBLY 18 545-0762-00 FISCHE PAPER: AUTO-LAUNCHER AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 37: Ball Trough Assembly

    BUTTON ASSY - CLEAR 98* 605-5006-00 SHRINK TUBING 1/8" 545-7291-00 TOP BUTTON BAR 240-5003-01 PAL NUT 99* 036-5611-11-F5 CABLE TROUGH OPTOS 240-5104-00 8-32 KEPS NUT AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 38: Flipper Assembly, Left

    * Refer to game rubber chart for flipper * Refer to game rubber chart for flipper rubber color and part number. rubber color and part number. AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 39: Pop Bumper Assembly

    18 545-5609-00 FIBER YOKE 266-5048-00 BUMPER SKIRT COMP SPRING 19 535-7346-00 METAL YOKE 545-5195-00 BUMPER BASE 20 237-5957-00 #6-32 x 1-3/16" SPIRAL FIN SHANK SCREW AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 40: Eject Vuk Assembly #1

    SCREW, 2-56 X 1/2" HWH MS 180-5209-00 SUB MINIATURE SWITCH - SIM. ROLLER 036-5541-00 GENERIC COIL CABLE 535-6539-00 SWITCH BODY PROTECT PLATE 237-5937-02 SCREW, 2-56 X 1/2" HWH MS AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 41: Riveted Assembly - Buty 12

    520-7000-00 SINGLE FLASH LED BOARD 237-5506-00 SCREW, 6-32 X 1" PPH MS 254-5000-14 NYLON SPACER - BLACK - 3/8 OD X .175 ID X 5/8" AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 42: Buty Assembly 05

    BUTY ASSEMBLY # 41 237-6304-00 SCREW, #4 X 1/2" PPH T-25 830-7046-42 BUTY # 42 237-5815-00 SCREW, #4 X 3/8" PPH AB 820-7390-27 DECAL # 27 AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 43: Buty Assembly 14

    NYLON SPACER - BLACK - 3/8 OD X .175 ID X 3/8" 242-5059-00 3/16 I.D. X 7/8 O.D. X .045 WASHER 237-6021-00 SCREW, 6-32 X 7/8" PFH ZINC AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 44: Buty Assembly 40

    BUMPER/RING TOP ASSY, 237-6169-00 SCREW, 4-40 X 3/8" PPH MS BLACK 515-5085-01 RING ASSEMBLY - TRIMMED RGB - TRIMMED 254-5007-02 1/4" SELF RETAINING SPACER 515-9900-00 AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 45: Toy Box Plate Assembly

    TOY BOX ELEVATOR RAMP 237-5975-02 8-32 X 3/4 HWH SWAGE 237-5822-00 SCREW, #8 X 3/4 PFH AB 237-5833-00 SCREW, #4 X 5/8" PFH - BLACK AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 46: Toy Box Up Kicker Assembly

    WIRE FORM 535-6539-00 SWITCH BODY PROTECT PLATE 237-5937-02 SCREW, 2-56 X 1/2" HWH MS 180-5087-00 SWITCH - GATE 500-9936-01 500-9936-02 AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights. CRIMP THIS END CRIMP THIS END...
  • Page 47: Toy Box Front Plate Assembly

    DOUBLE LED, BAYONET BASE - BLUE 830-7046-21 BUTY # 21 - BACK PANEL 237-5809-00 SCREW, #6 X 1/2" PTH A 040-5000-03 1/4" CABLE CLAMP 234-5000-00 SCREW, #6 X 3/8" HWH AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 48: Specifications

    Nominal Line Power Current rating for your line voltage. For example, a 15A 120V household circuit, 15/3 A (nominal current) = 5 games maximum. AEROSMITH PRO MANUAL 500-55I5-01 © 2016 Rag Doll Merchandising, Inc. Under License to Epic Rights.
  • Page 49: Warranty

    Stern Pinball Inc (‘SELLER’) warrants only to the initial purchaser of its sions that can lead to injury from falling down or striking nearby objects.
  • Page 50 1-800-KICKERS AEROSMITH PRO #500-55I5-01 MANUAL #780-50I5-00 PARTS.SERVICE@STERNPINBALL.COM WWW.STERNPINBALL.COM *780-50I5-00* FACEBOOK.COM/STERNPINBALL...

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