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Futura Apsol HAAP96 User Manual

Harness assembly aid / tester with pull tester
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USER'S MANUAL
OF
Harness Assembly Aid / Tester with Pull
Tester
Model HAAP96.
BY
FUTURA APSOL PVT. LTD.
(version 1.2)
1212/B, APTE ROAD,
SHIVAJINAGAR,
PUNE 411 004 (INDIA).
TELE- FAX: 020-2553 1832, 2552 1395
E-MAIL : info@futuras.com.
www.futuras.com

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Summary of Contents for Futura Apsol HAAP96

  • Page 1 USER’S MANUAL Harness Assembly Aid / Tester with Pull Tester Model HAAP96. FUTURA APSOL PVT. LTD. (version 1.2) 1212/B, APTE ROAD, SHIVAJINAGAR, PUNE 411 004 (INDIA). TELE- FAX: 020-2553 1832, 2552 1395 E-MAIL : info@futuras.com. www.futuras.com...
  • Page 2 Harness Assembly Aid / Tester Model HAAP96. Packing List 1. Harness Assembly Aid / Tester 1 no. 2. This User’s Manual 1 no. 3. Mains cord 1 no. similar to PC mains cord. 4. Cables from tester to board / rig.
  • Page 3 INDEX GENERAL PRECAUTIONS. INTRODUCTION 1.1 : Function 1.2 : Specifications. 2 : DESCRIPTION OF MENUS : 2.1 : Start Assembly. 2.2 : Setup. 2.3 : Analysis. 3 : OPERATION : 3.1 : Front and Back panels. 3.2 : Display meanings and keys used. 3.3 : Power On.
  • Page 4 GENERAL PRECAUTIONS. Before using the equipment read the following carefully. Following points are to be taken care of while using the equipment. These will protect the equipment from malfunction and any damage. Any external continuity meter like buzzer, bulb or multimeter should be strictly avoided.

  • Page 5: Introduction

    1 : INTRODUCTION : 1.1 : Function : Harness Assembly Aid / Tester is to help in assembling a harness correctly including pull test and check the same online. It improves the process and minimises assembly errors. It is programmable by user. Once programmed, it guides the operator / assembler to insert terminals at correct location.
  • Page 6 Assembly / Testing capacity: Number of points in a sub assembly to be tested : 96 points Harness circuit programming is by self learning. 96 LEDs for 96 points. Number of trays (LEDs) 64 nos. LED. Test Voltage : TTL Logic 1 level @ 5V DC. Test Current : For continuity, in milliamperes.
  • Page 7 User Interface / functional specifications. Keys Enter : Accept command or menu. Up : Next command in menu or increment number. Down : Previous command in menu or decrement number. Escape : escape to previous menu or escape from test.
  • Page 8 Menus and submenus : (Menu name and keys accepted) Start Assembly : up / down / Enter. Setup : up /down / enter. Change component : up / down / enter / Escape. Change data : up / down / enter / Escape. Change label data : up / down / enter / Escape.
  • Page 9 LED on front panel. connectors. 4 keys sealed keyboard alphanumeric Display with touch keys. On with Backlit. On front front panel panel. Futura Apsol Pvt. Ltd., Pune, India. Block Diagram of Harness Assembly Aid model HAAP96 Drawn by GSR. Doc No HAAP96 BD.

  • Page 10: Description Of Menus

    LED stops blinking and HAAP96 moves on to next point in the same step. If insertion is wrong then HAAP96 will keep displaying fault like open and short and will not go to next step unless correct connection. While displaying faults display will be “description O xxx yyy”.

  • Page 11: Analysis

    All letters should be small letters. Start with #. First Line is assembly name. maruti swift red net Name of First step in sequence Maximum 8 digits.. 1 2 3 Trey LEDs in first step, each separated by a space 0005 0006 0007 Step 1, net to be assembled and checked.

  • Page 12: Operation

    LED number. LEDs are to be visually checked. tester will report fault if it finds shorted points. Board Test : check Board facilitates making a rig / fixture and also to check fixture. When Ground i.e. black terminal at the backside is touched at an I/O point, tester will display that point number.

  • Page 13: Programming

    Tester displays “FUTURA” for @ 2 seconds, firmware version number for @2 seconds, last selected component name (if entered earlier) and component number for @2 seconds. Display will be “CHECK HARNESS?” meaning after completing subassembly again whole assembly is to be checked or not. If ‘Enter’ is pressed during this display, mode of checking harness will be set and goes to assembly.
  • Page 14 After receiving test data, tester displays ‘ARRANGING DATA’ and ‘SAVING’ and ‘OK’ and ‘SETUP’. After receiving label and date-time displays ‘SETUP’.
  • Page 15 Details of ‘Terminal’ screen and sample files are as follows. Set baud rate (2400), data bits (8), parity (none), stop bits (2) and hand shaking (none) as shown below. Select proper com port. Click on connect. baud rate (2400), data bits (8), parity (none), stop bits (2) Connect and hand shaking (none) COM port...
  • Page 16 Sample Files : Test Data : Data starts with ‘#’ and ends with ‘~’. # between two lines of data. All letters in small and none in capital. Data format : One line comment can be written here. Start with #. First Line is assembly name.

  • Page 17: Pc Connectivity

    print year in four digits. ddmmyyyyhrmnss *03012000150709~ Label Data : EXAMPLE OF LABEL DATA. NOTE ‘~’ AT THE END. BLANK LINE WILL BE PRINTED AS BLANK LINE. AT @1 DATE WILL BE PRINTED. AT @2 MONTH WILL BE PRINTED. AT @3 YEAR WILL BE PRINTED. AT @4 TIME WILL BE PRINTED.

  • Page 18: Interfacing Printer

    • SSF to Tester : Y end to SSF, 25 pin end to Serial extension cable, 9 pin end to tester. 3.6 : Interfacing Printer : • A standard centronics port on DB25 F i.e. 25 pin D type female connector is provided. It can be connected to any standard centronics printer available such as dot matrix, ink jet, laser or bar code printers.

  • Page 19: Buzzer

    3.8 : Buzzer : On passing a harness a ringing buzzer sounds for @ 3 seconds. Buzzer’s tone and volume can be controlled from presets at the back side. Different tones can differentiate passed harnesses and to avoid confusion. 3.9 : Assembly : Assembly will follow same steps as programmed.
  • Page 20 4 : H arness Assembly Aid connections to rig / fixture / board. Fixture wiring involves wiring of I/O points, I/O LEDs and tray LEDs and pull points. For MSSL, Refer attached diagram for wiring of I/Os and LEDs from 18 pole F connector. Refer table folowing this section for detailed connector pin numbers.
  • Page 21 On connector printed pin 1 to 24 are cathodes and printed 26 to 49 are anodes. 4.3 : Wiring of 96 tray LEDs, 4 nos. 50 pin centronics F connector is provided at the back panel of tester. 50 pin centronics M connector marked “TLEDs” is used. Each LED requires 2 wires which are harnessed together.
  • Page 22 I/O : Connector 37 pin D type M solder type on rig side. (On tester, 37 pin D F) Conne Pin number Conne Pin number Conne Pin number ctor on connector ctor on connector ctor on connector...
  • Page 23 MSSL : Wiring or connecting of rig / fixture to tester : Refer attached wiring diagram which gives details of wiring of I/Os, I/O LEDs, Trey LEDs and pull points.

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