Table of Contents
Summary of Contents for Baumuller SI4000
- Page 1 Operating Instructions Language English Translation Document-No. 5.08009.05 Part No. 422585 Status 11.03.2015 ® Systems b maXX Safety I/O Terminals SI4000 / SO4000 Read the Operating Instructions before beginning 5.08009.05...
- Page 2 Baumüller Nürnberg GmbH Ostendstr. 80 - 90 90482 Nürnberg Germany +49 9 11 5432 - 0 Tel. Fax: +49 9 11 54 32 - 1 30 E-Mail: mail@baumueller.de Internet: www.baumueller.de...
- Page 3 General description ........... 5.1.1 SI4000 4-channel safety digital input terminal......5.1.2 SO4000 4-channel safety digital output terminal.
- Page 4 Diagnostic LEDs SI4000 ........
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Page 5: Operating Instructions Safety I/O Terminals Si4000 / So4000
Index ..............Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05... - Page 6 Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 7: Preface
The Operation Manual is a component of the product and must be kept accessible to personnel in the immediate vicinity of the device at all times. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 8: Legend
..notifies of a potentially dangerous situation which can lead to property damage if not avoided. Recommenda- tions NOTICE! ..draws attention to useful tips and recommendations as well as information for effi- cient and trouble-free operation. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... -
Page 9: Limitation Of Liability
(reviewed by Baumüller) information. The obligations specified in the following sec- tion under “Obligations” do not apply to preliminary information. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 10: Copyright
If no return or disposal agreement has been made, dismantled components can be taken for recycling after proper disassembly. ZDisposal – See also on page 62. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... -
Page 11: Warranty Conditions
Information on the contact person responsible can be found at any time via telephone, fax, E-mail or over the internet (www.baumueller.de). 1.11 Terms used The terms “SI4000” (for input terminal) or “SO4000” (for output terminal) are also used for the product “Safety I/O Terminals.” ZAppendix A - Abbreviations–... -
Page 12: Approvals, Directives And Standards
EN 13243 to the extent to which they may be applica- DIN EN 61000-6-2 DIN EN 61000-6-4 Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... -
Page 13: Use Of This Handbook
The Operation Manual contains safety instructions, descriptions of the interfaces and in- formation on the phases of the product’s life cycle: n Installation/Assembly n Commissioning n Operation n Troubleshooting n Maintenance/repair n Disassembly Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 14 Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 15: Safety
They are therefore only approved for applications with a defined fail-safe state.This safe state is the wattless state. Fail-safety according to the relevant standards is required. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 16 SO4000 terminal outputs are not configurable and cannot be switched off. The following modules were developed for these tasks: m The SI4000 terminal is an input module with digital inputs. m The SO4000 terminal is an output module with digital outputs.
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Page 17: Operator Responsibility
SO4000 IP 20 All SI4000 and SO4000 devices with the couple stations (b maXX safe PLC or bus cou- pler) must be built into a suitable electrical cabinet in order to comply with the protective categories (IP54) required in EN 60529. -
Page 18: Personnel Training
Qualified personnel is educated or trained in the maintenance and use of suitable safe- ty equipment in accordance with the respective local safety engineering standards. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH... -
Page 19: Personnel Protective Equipment
To be worn during special work Protective glasses to protect the eyes from flying parts and spraying liquids Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 20: Special Dangers
In such case, you will have to establish the necessary waiting period yourself or measure whether the device has been de-energized. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH... -
Page 21: Firefighting
Live-threatening danger from electric current! Electric shock can occur if a conductive fire extinguishing medium is used. Therefore: m Use the following fire extinguishing medium: ABC powder/CO2 Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 22: Electric Safety
Safety is only ensured if the safety equipment is intact. Therefore: m Check to make sure that the safety equipment is functional and installed properly before beginning work. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... -
Page 23: Conduct In The Event Of Danger And Accidents
Keep people out of the danger zone. m Inform the supervisors at the site. m Notify a doctor and/or fire department. m Clear access routes for rescue vehicles. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 24: Signage
In such case, you will have to establish the necessary waiting period yourself or measure whether the device has been de-energized. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH... -
Page 25: Functional Safety
Safety Integrity Level = SIL 3 Classification element *) type A HFT 1 Hardware Failure Tolerance *) Classification according to IEC 61508-2:2010 (see chapter 7.4.4.1.2 and 7.4.4.1.3 in IEC 61508-2) Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 26: Lifetime
17 11 05 00 calendar week of production year of production 2011 software version hardware version Additionally the terminals have a unique serial number. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... -
Page 27: Using Of The Terminals With B Maxx Safe Plc
1405 / 1406 The results only apply for the current terminal hardware version at the time of testing. The tests were carried out in a laboratory environment. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 28 Using of the terminals with b maXX safe PLC Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 29: General Description
General description 5.1.1 SI4000 4-channel safety digital input terminal The SI4000 is a digital input terminal for sensors with floating contacts for 24 V . The bus terminal has 4 fail-safe inputs. With two-channel connection, the SI4000 meets the requirements of IEC 61508:2010 SIL3, DIN EN ISO 13849-1:2008 (Cat 4, PL e) and UL 508. -
Page 30: So4000 4-Channel Safety Digital Output Terminal
The SO4000 meets the requirements of IEC 61508:2010 SIL3, DIN EN ISO 13849-1:2008 (Cat 4, PL e) and UL 508. The bus terminal has the standard design of a Baumueller Bus Terminal. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH... -
Page 31: Description Of The Safety I/O Terminals
The safety I/O terminals may only be used for the purposes described in ZAppropriate use – from page 15 onward. Technical data ZAppendix D - Technical Data– from page 71 onward. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 32: Dimensions
Dimensions Dimensions 5.4.1 SI4000 Figure 3: Dimensions of SI4000 Width: 12 mm (side-by-side installation) Height: 100 mm Depth: 68 mm Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... -
Page 33: So4000
Description of the Safety I/O Terminals 5.4.2 SO4000 Figure 4: Dimensions of SO4000 Width: 24 mm (side-by-side installation) Height 100 mm Depth 68 mm Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 34 Dimensions Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 35: Assembly And Installation
Make sure that the system components do not come into contact with aggressive substances (such as acids, bases, transmission oil). Transport and storage Use the original packaging for transporting or storing the digital safety I/O terminals. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 36: Installation Of Bus Terminals On C Mounting Rails
Mounting rail installation The Bus Coupler and Bus Terminals are attached to commercially available 35 mm C mounting rails (according to EN 50022) by applying slight pressure: Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH... -
Page 37: Electrical Installation
The six spring contacts of the I/O-Bus deal with the transfer of the data and the supply of the Bus Terminal electronics. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 38 Feed Terminals can be released and pulled at least 10 mm from the group of ter- minals. DANGER! Serious risk of injury! The PE power contact must not be used for other potentials! Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 39: Wiring
If no electrical iso- lation is required between I/O bus and field devices, the module electronics and the field devices can be supplied from a single voltage source. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 40 (see Figure). This also includes the ground connection of the I/O bus power supply of the higher-level Fieldbus Coupler! Figure 7: Power supply of the terminal blocks Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 41: Commissioning
The safety I/O terminals must not be used under the following operating conditions: m under the influence of ionising radiation m in corrosive environments m in an environment that leads to unacceptable soiling of the bus terminal Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 42: Installation
7.1.3.2 Installation of Bus Terminals on C mounting rails ZMounting rail installation– from page 36 onward. 7.1.4 Electrical installation ZElectrical installation– from page 37 onward. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... -
Page 43: Si4000 Pin Assignment
7.1.5 SI4000 pin assignment Figure 8: SI4000 Clamping point Input Signal Input 1+ Input 1- Input 3+ Input 3- Input 2+ Input 2- Input 4+ Input 4- Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 44 PLC. 7.1.5.1 Tested devices The following list contains devices that were tested together with the SI4000 terminal. The results only apply for the current device hardware version at the time of testing. The tests were carried out in a laboratory environment.
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Page 45: So4000 Pin Assignment
1’ Output 1+ 2’ Output 1- 3’ Output 3+ 4’ Output 3- Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 46 NOTICE! Recommended protective circuits We recommend R/C or diode-based protective circuits for these devices. Varistor- based protective circuits should not be used. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 47: Address Settings On The Safety Terminals
The address of the terminal is set via the 10-way Dip switch on the left-hand side of the safety terminal. Addresses between 1 and 1023 are available. Dip switch Address Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 48: Parameterization
Input4- Channel 1 and For two-channel evaluation, inputs 1 and 2 single-channel evalua- must have the same signal states tion/two-channel evalu- ation Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... - Page 49 Connect the two sensor signals either to channels 1 and 2 or channels 3 and 4 and activate the two-channel evaluation for the two inputs used. m Set the SI4000 sensor test for the two inputs used to not active. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05...
- Page 50 Channel 2 Activation of channel 2 active/not active Channel 3 Activation of channel 3 active/not active Channel 4 Activation of channel 4 active/not active Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
- Page 51 Commissioning 7.1.8.4 Configuration of the safety SI4000 Parameter in ProSafety Figure 11: ProSafety h Switch to „Bus Configuration“ with the mouse and mark the „Local I/O module / SI4000“. => The field „Safety parameter“ will be opened. Here you can configure the SI4000 specific safety parameter...
- Page 52 „Local I/O module / SO4000“. => The field „Safety parameter“ will be opened. Here you can configure the SO4000 specific safety parameter „Watchdog time“. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
- Page 53 Commissioning 7.1.8.6 Meaning of the SI4000 and SO4000 diagnostic variables Variable Value / Bit Meaning w_LM*_SDx_Diag_01 Bit 0 0: Configuration data of the safety device is invalid 1: Configuration data of the safety device is valid Bit 1 0: Safety communication has not yet started...
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Page 54: Diagnostic
7.2.1.2 Diag 2 (red) The Diag 2 LED illuminates red if the terminal detects an external supply or cross-circuit. Once the error has been rectified the LED goes out. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH... - Page 55 The flashing code is repeated after the second slow sequence, followed by rapid flicker- ing. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82...
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Page 56: Diagnostic Leds So4000
20 mA or current above maximum value of 500 mA rapid flickering, alternating with 5 flash field potential too low pulses Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... -
Page 57: Troubleshooting
5000), of (output) terminal “X4” → go to the next EtherCAT slave n Incorrect mapping of the FSoE participants in the configuration software n Mapped participants are missing at the EtherCAT bus Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 58: Maintenance
Maintenance Maintenance The digital safety input terminal SI4000 and the digital safety output terminal SO4000 are maintenance free! WARNING! Observe the specified environmental conditions! Please ensure that the safety terminals are only stored and operated under the spec- ZAppendix D - Technical Data–... -
Page 59: System Validation
Depending on the complexity of the logic circuit of the respective project, it is recommend- ed to conduct the function tests in steps. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 60 The function test must lead to the following results: n the logical allocation of all system components is correct n the allocation of all system components is complete Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH...
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Page 61: Safety Regulations
Set the bus system into a safe, de-energized state before starting disassembly of the bus terminals! Disassembly Each terminal is secured by a lock on the mounting rail, which must be released for dis- assembly: Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 62: Storage Conditions
Metal parts can be sent for metal recycling. m Electronic parts such as disk drives and circuit boards must be disposed of in accor- dance with national electronics scrap regulations. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH... -
Page 63: Appendix A - Abbreviations
Process loop control, stored Pro- gram Control, SPS Random Access Memory Read Only Memory Safe Failure Fraction (Fraction of failures which lead to safe status) Safety Integrity Level Software Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 64 Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 65: B.1 List Of All Accessory Items
If you have enquiries or suggestions on the accessory items, the Baumüller product man- agement will be glad to assist you. List of all accessory items At the moment there are no accessories available for the I/O terminals. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... - Page 66 List of all accessory items Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 67: Appendix C - Checklists
Has it been ensured that the insulation of the lines is not causing any faulty contacts? Has the reliability of all terminal connections been tested through mechanical tensile loading? Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 of 82... - Page 68 Does the system fulfil the required type of protection? 1.12 Is degree of pollution 2 complied with? 1.13 Is the system protected against corrosive substances? Date Name Signature Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 69: C.2 Commissioning And Validation Checklist
Has a complete function test been con- ducted and documented? Has the operating personnel been instructed in the handling of the control sys- tem? Date Name Signature Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 of 82... - Page 70 Commissioning and validation checklist Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 71: D.1 Connection Technology
100 m (at 0.75 mm² or 1 mm²) terminal (unscreened line) Cable length between sensor and max. 100 m (at 0.75 mm² or 1 mm²) terminal (screened line) Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 of 82... - Page 72 500 mA, min. 20 mA per channel Cable length between sensor and max. 100 m terminal (unscreened line) Fault response time < watch dog time Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
- Page 73 IP54 according to IEC 60529 Permissable installation position horizontal Approvals WARNING! The operating conditions specified in the table above may not be exceeded at any time. Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 of 82...
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Page 74: D.3 Operating Conditions
12 mm x 100 mm x 68 mm Mounting on 35 mm mounting rail (conforms to EN 50022) with lock Attachable by double slot and key connection Weight approx. 50 g Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 Baumüller Nürnberg GmbH of 82... - Page 75 Weight approx. 100 g D.3.3 EMC properties Product SI4000 and SO4000 EMC resistance burst conforms to EN 61000-6-2 ESD emission conforms to EN 61000-6-4 Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 of 82...
- Page 76 Operating conditions Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 77: E.1 What Is An Ec Directive
Voltage Directive, because their operating voltage is less than 60 V DC or less than 75 V AC. Therefore a declaration of conformity to 2006/95/EC (Low Voltage Directive) cannot be issued. Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 of 82... -
Page 78: E.3 Definition Of The Term Declaration Of Conformity
Declaration of Conformity. Declaration of Conformity Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82... - Page 79 Notified body number: Registration number: Z10 15 03 75013 001 (SI4000) and Z10 15 03 75013 003 (S04000) The safety instructions in the manual must be observed. This product is designed for integration in a machine. The com- missioning is not allowed until the entire machine, in which this product is integrated, is complying with the directives men- tioned above.
- Page 80 Declaration of Conformity Operation Manual Safety I/O Terminals SI4000 / SO4000 Document no.: 5.08009.05 Baumüller Nürnberg GmbH of 82...
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Page 81: Index
EC directive Definition EMC properties Test pulses Firefighting Unacceptable operating conditions Function test Waranty conditions General description Wiring SI4000 SO4000 Hardware Failure Tolerance Limitation of liability Low Voltage Directive Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 of 82... -
Page 82: Dokument-Nr.: 5.08009.05 Of
Stichwortverzeichnis Operating Instructions Safety I/O Terminals SI4000 / SO4000 Dokument-Nr.: 5.08009.05 Baumüller Nürnberg GmbH of 82... - Page 84 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nuremberg Tel: +49(0)911-5432-0 Fax: +49(0)911-5432-130 www.baumueller.de All the information in these Operating Instructions is non-binding customer information; it is subject to ongoing further development and is updated on a continuous basis by our permanent change management system. Note that all the data/numbers/information that are quoted are current values at the time of printing. This information is not legally binding for dimensioning, calculation and costing.
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