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Flashcut CNC G0602 User Manual

Universal series retrofit kit

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G0602 Retrofit Kit
Midwest Office
444 Lake Cook Road, Suite 22
Deerfield, IL 60015
Phone (847) 940-9305  Fax (847) 940-9315
www.FlashCutcnc.com
© 1998-2013 FlashCut CNC, Inc.

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Summary of Contents for Flashcut CNC G0602

  • Page 1 G0602 Retrofit Kit Midwest Office 444 Lake Cook Road, Suite 22 Deerfield, IL 60015 Phone (847) 940-9305  Fax (847) 940-9315 www.FlashCutcnc.com © 1998-2013 FlashCut CNC, Inc.
  • Page 2 Table of Contents ................................2 HANK ..............................2 RODUCT UPPORT ..........................3 AFETY AND SAGE UIDELINES ..............................4 HIPMENT ETAILS ....................E NSTALLATION RROR OOKMARK NOT DEFINED : ......................6 OTOR OUNTING TO RACKETS : ....................E AXIS RROR OOKMARK NOT DEFINED X &...
  • Page 3 CNC control system for Windows Vista, and XP. No system is easier to set up and use than FlashCut CNC. With intuitive controls and real time graphics, it lets you make parts quickly and accurately on your machine tool.
  • Page 4 10. Do not use alcohol as coolant (danger of explosion!). FlashCut CNC, Inc. is not responsible for the safe installation and use of this product. You and only you are responsible for the safety of yourself and others during the operation of your CNC machine tool.
  • Page 5 FlashCut CNC Universal Retrofit Kit Shipment Details ACME Kits Include:  X & Z axis Unibody Aluminum Brackets.  Z Axis Motor Mount Adapter.  X Axis Motor Mount Adapter.  Switch Cover Plate.  (4) Pulleys, (1) 15XL (1/2” bore), (1) 20XL (1/2”...
  • Page 6  (1) 3-Axis, 3.5 Amp/axis Stepper Motor Driver box  (2) Size 34, 424 oz-in stepper motors  (2) 10' stepper cables  FlashCut CNC Software and Manuals (CD) Servo Control System (additional items):  (1) 3-Axis, 8 Amp continuous, 12 Amp peak Servo Driver box ...
  • Page 7 FlashCut CNC Universal Retrofit Kit Lathe Preparation: 1) First verify that the lathe is unplugged and free of any debris. 2) Begin by removing the control panel. a. Remove the selector knobs by punching out the pins. b. Remove the 11 screws holding the control panel to the lathe. Save the screws to mount a replacement panel in later steps.
  • Page 8 FlashCut CNC Universal Retrofit Kit switch knob. Then pry the cover off of the switch with a small flathead screwdriver. Finally remove the four screws that hold the switch to the control panel. e. Unscrew the nut and bolt that fix the ground wires to the control panel.
  • Page 9 FlashCut CNC Universal Retrofit Kit in the bottom right of the picture below by pulling it off of the shaft. c. Next back out the set screw on the gear assembly shaft clamp and remove the assembly, then remove the bearing block.
  • Page 10 FlashCut CNC Universal Retrofit Kit a. First, remove the pin connecting the lead screw to the drive shaft that enters the gearbox. Remove the bearing retainer from the other end of the lead screw. Now unscrew the three screws holding the other bearing retainer to the machine.
  • Page 11 FlashCut CNC Universal Retrofit Kit Pre-Assembly 1) Prepare the X-axis bracket assembly a. Begin by installing the 20 tooth pulley on the motor shaft with the hub of the pulley down towards the motor flange and then tighten the set screw.
  • Page 12 FlashCut CNC Universal Retrofit Kit b. Next mount the motor bracket to the gear box cover using the 8-32X1 SHCS. c. fdasfds Cleaning / Maintenance Switch off the main power before any cleaning and any maintenance. Also, pull the power plug in order to prevent inadvertent starting.