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Summary of Contents for Purple Line EM4445
- Page 1 Caravan Movers For use with Model Numbers: EM4445 & EGO130AU/EGO200AU User Manual Ref: CM-UM-0912-A4-Rev.B AUS...
- Page 2 DIMENSIONS ARE IN MILLIMETERS BREAK SHARP EDGES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: NAME SIGNATURE DATE TITLE: DRAWN CHK'D APPV'D eGo engagement tool adapter MATERIAL: DWG NO. WEIGHT: SCALE:1:2 SHEET 1 OF 1 EM4445 The motor cables are supplied pre-wired to both motor assemblies...
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Page 3: Table Of Contents
Parts Identification & Fitting Diagrams Fig.1 EGO130AU EM4445 EGO200AU T I T Fig.2 Fig.3 EM4445 Fig.5 Fig.4 EGO130AU EGO200AU Fig.6... - Page 4 CAUTION. Do not exert undue pressure on winding spindle when rollers are fully disengaged. When resistance is met – STOP WINDING. Failure to do this may result in EGO130AU mechanical damage. EGO200AU Fig.10 Engaged Position Fig.9 EGO130AU EGO200AU EGO130AU EGO200AU Fig.12 Fig.11 EM4445 EM4445 20mm Disengaged Position Fig.13 EM4445 Engaged Position...
- Page 5 Parts Identification & Fitting Diagrams Fig.14 Fig.16 EM4445 10mm Fig.15 EGO130AU EGO200AU 10mm Fig.18 Fig.16A 165mm (min) 85mm (min) 1800mm to 2500mm (max) Fig.18A European Type Chassis Caravan Floor L–Profile U–Profile...
- Page 6 Parts Identification & Fitting Diagrams Fig.20 Caravan Front Fig.19 CONTROL UNIT BATTERY...
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Page 7: Table Of Contents
Parts Identification & Fitting Diagrams Fig.21 FRONT OF AXLE MOTORS Overhead Motor 1 Positive (+) cable to terminal 1 View Motor 1 Negative (-) cable to terminal 2 Motor 2 Positive (+) cable to terminal 3 Motor 2 Negative (-) cable to terminal 4 Caravan Front REAR OF AXLE MOTORS... -
Page 8: Motor
Cable P-Clips 10.4mm Cross Actuation Centre Bar Battery Terminal Connector 8mmØ Cross Actuation Insert Bars Battery Terminal Connector 6mmØ Engagement Tool (Model No. EM4445) Cable Spade Connectors Chassis Stop Bolts & Nuts (2 pairs) Cable Number Markers (1,2,3,4) Upper Chassis Clamp Plate... - Page 9 Introduction Thank you for choosing a Purple Line® caravan mover. This has been produced according to very high standards and has undergone careful quality control procedures. Simply by using the remote control you can move your caravan effortlessly into any position required within operating guidelines.
- Page 10 (these are located on the rear of the motors (EM4445) or on the inside face of the gearboxes (EGO130AU/EGO200AU). Make sure the caravan is prepared for installation. Check before installation that important areas, such as drains/spare tyre etc.
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Page 11: Cable To Terminal
Once the motor cables are through the drilled hole next to the Control Unit (32), cut the cables, ensuring that they are the same length. Remove approx. 5 mm of the insulation from the ends. Fix the spade connectors (24) by using crimping Purple Line® Page 4... - Page 12 Cut the cables to an appropriate length and remove approx. 5 mm of the insulation from the ends. Fix the spade connectors by using crimping pliers. A secure and good quality connection on each cable is essential. Finally, connect the Battery Cables (14 & 15) to the Control Unit (32). Installation of your Purple Line® Caravan Mover is now complete.
- Page 13 The mover has two Motor Units (1 & 2). In general they are mounted in front of the axle of the caravan/trailer. Both units are identical but cannot be switched. Please refer to Fig.2 for Model No: EM4445 and Fig.4 for Model No: EGO200 Fig.2/Fig4...
- Page 14 Control Unit’s LED is still flashing. The green LED will then be on without flashing. The remote control and Control Unit are now paired. Repeat this procedure with the second Control Unit. Purple Line® Page 7 Ref: CM-UM-0912-Rev.B AUS...
- Page 15 It is important that this procedure be understood and followed before you start to operate a four motor caravan mover system. The electronics that are supplied with all Purple Line caravan movers are Quattro electronics. These are designed in such a way that they can operate in two different modes - single and twin axle mode.
- Page 16 Release the rollers from the caravan’s tyres. You cannot tow the caravan with the Mover engaged! Make sure that both rollers are fully disengaged! Trying to drive away with the mover still engaged, will damage the mover, your caravan tyres and strain your tow vehicle! Purple Line® Page 9 Ref: CM-UM-0912-Rev.B AUS...
- Page 17 Make sure you keep it charged to ensure it is in good condition the next time you want to use it. Once a year have your Purple Line® caravan mover maintained and visually inspected. This inspection must include all the bolt/nut connections, the cables and electrical connections and lubrication of movable parts/joints.
- Page 18 If the pressure is low, the roller would need to be pushed into the tyre further than usual to gain sufficient traction. In case of any doubt, please call your Purple Line® Caravan Mover supplier. Purple Line®...
- Page 19 Guarantee Purple Line® caravan mover systems are provided with a parts only warranty for a period of 2-years from the date of purchase. Any warranty claims must be directed through the place of purchase with a proof of purchase provided.
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