Summary of Contents for Norpa PRN-20
- Page 1 RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL PRN-20 PRN-25 PRN-45 PRN-120...
- Page 2 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL CONTENTS CONTENTS. ------------------------------------------------------------------1 1. Introduction to the models. -----------------------------------------2 2. Material supplied. ------------------------------------------------------4 2.1 Tools required. ---------------------------------------------------------------------4 3. Checking the measurements. --------------------------------------4 4. Installation of the vertical tracks. ---------------------------------4 4.1 Mounting the side seals.
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Page 3: Introduction To The Models
1. Introduction to the models Residential Garage Doors Models PRN - 20 PRN - 25 PRN - 45 Although model PRN-20 is shown in this manual, the assembly corresponding to each door model is provided in the appropriate section. MT10051002-GB /10-09-27... - Page 4 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Residential Garage Doors Models PRN-120 PRN-120 model only MT10051002-GB /10-09-27...
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Page 5: Tools Required
- Packet with the tracks, springs and shafts. - Box with the hardware fittings 2.1 Tools required The tools needed to assembly the door are not supplied by NORPA. - Drill - Bits - Socket spanner set - Set of Allen keys... -
Page 6: Mounting The Side Seals
Distance between Door Width X sections model PRN-20 80 mm. PRN-25 80 mm. PRN-45 80 mm. A = Clear opening MT10051002-GB /10-09-27... - Page 7 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Use vice grips to clamp the track to the wall Do the same on the other side. Use a bricklayer's level to level the tracks in all directions as indicated in the diagram. If required, use a shim to level Level in all...
- Page 8 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Once levelled, you can begin to secure the track to the wall, starting from the bottom. Drill IMPORTANT! Mount all items as indicated in the diagram: Plug, washer, screw. Fit screws in all the holes provided in the track.
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Page 9: Installing The Horizontal Tracks
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL 5. Installing the horizontal tracks Warning! The horizontal tracks must be supported until they are completely secured to the ceiling, to prevent the tracks from falling and being damaged. Warning! The horizontal tracks must be perfectly aligned and levelled in... -
Page 10: Placement Of The Horizontal Guides Prn-120 Model
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL PRN-120 model only 5.1.1 Placement of the horizontal guides PRN-120 model. Vertical guides For assembly of the horizontal guides in the door type Gusset PRN-120, proceed as forwarding detailed in the drawing: Slightly separate horizontal... -
Page 11: Mounting The Back Hangers On The Ceiling
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Screw section (C) to the rear of the horizontal tracks. Do the same on the other side PRN-120 model only Profile in (C) 6. Mounting the back hangers on the ceiling Warning! The horizontal tracks need to be securely anchored to the ceiling... -
Page 12: Installation
The number of back hangers to be mounted on the ceiling will always be determined by NORPA. All back hangers supplied must be installed Prepare strong, triangular anchors which must be correctly screwed to the ceiling. -
Page 13: Springs
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Screw the anchor to the ceiling Screw all the necessary anchors to the ceiling. 7. Springs horizontal track The drums for the cables and springs must be mounted on the correct side of the door, to ensure that the cables are wound correctly. -
Page 14: Springs
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL PRN-120 model only Warning! To avoid personal injury, it is essential to secure the cable drum, the set 7.1.1 Spring of springs and the centre supports on the shaft. The cable drums and The cable drum, set of springs and springs must be... -
Page 15: Reference Indications
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL PRN-120 model only 7.2.1 Reference indications: Move the entire set of springs to match the top (1) position of the spring break device with the holes in the console position (2) Spring Security Support Screw the Safety spring bracket the... -
Page 16: Reference Indications
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Push until a click is heard 7.2.1 Reference indications: Insert the shaft in the bearing support. Spring safety support Screw the spring safety support to the bottom braket. Installation The spring safety support absorbs any possible spring breakage and... - Page 17 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL 1- The shaft support must be at the centre of the door installation. 2- The shaft coupling must be at an Locking nuts approximate distance of 100 mm from the shaft support.
- Page 18 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL PRN-120 model only Locking nuts 1- The shaft support must be at the centre of the door installation. 2- The shaft coupling must be at an approximate distance of 100 mm from the shaft support.
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Page 19: Section Installation
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL 8 Section installation Weather stripping Lower - upper profile Upper seal Lower - upper profile 8.1 Section installation There are three different types of sections: 1 ------------bottom section with lower - upper profile plus weather stripping. 2, 3 --------Intermediate sections 4-------------Top section, with lower - upper profile, plus upper seal. -
Page 20: Installation
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Warning! To guarantee correct installation, it is essential to follow the steps detailed below: - The sections must be mounted in the order indicated - The plastic film must be completely removed from each section - After installation, the hinge movement must be smooth. - Page 21 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Warning! You should insert the screws in the 5 holes in the bracket support. Screw down the bottom bracket (1 right) at the front with the 5 screws. Position the bottom bracket (1 right) to coincicde with the factory - machined holes.
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Page 22: Bottom Section Assembly
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL PRN-120 model only The track rollers inserted in the bottom bracket should always have a long shank, as indicated in the diagram. When placing the rollers in the PRN- 120 model in turn will introduce two caps Pos (1) along with the two Position (2) as shown in figure. - Page 23 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL To mount the left bottom bracket, proceed as indicated in the figure. Mount the left bottom bracket as indicated in the figure, sliding it down the bottom section until it coincides with the holes made in the lower part of the section.
- Page 24 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL The bottom section must be levelled in all directions as this will affect the assembly of the remaining sections. PRN-120 model only The placement of the wheels on the hinges of the door PRN-120 was supplemented with two caps as shown.
- Page 25 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Mount the next section on top of the bottom section. The sections are tongue and grooved, to ensure that there is no possibility of mounting the sections the wrong way round. Screw the hinges to join the two sections together.
- Page 26 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL PRN-120 model only The upper roller in the doors of PRN- 120 will be placed adjusting with the upper horizontal guide. By rotating the component parts of the upper roll will fit in the guide.
- Page 27 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL Lifting cable is routed behind the roller shafts. 9. Cable winding and spring pre-tensioning To install the lift cable, route it behind the roller shafts up to the top of the door, where the drums are located.
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Page 28: Winding The Cables And Tensing The Springs
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL PRN-120 model only Relay Cables 9.0 Winding the cables and tensing the springs. For installation of the cables, they will pass behind the shaft of the reels (excluding top roller installed on the last panel) to the top of the door, which is located forward. - Page 29 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL 9.1 Cable winding and spring pre-tensioning -Insert the cable stop in the drum slot. -wind the cable by rotating the drum until the cable is fully taut. -Ensure that the cable stop has correctly latched onto the drum.
- Page 30 DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL -The number of turns is counted by the number of spirals left by the spring line. -Follow the same procedure for the other side of the door. -Re-check that the sections are level and secure the screws.
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Page 31: Total Tension Of The Springs
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL 10. Total tension of the springs The number of turns solely depends on the door height. The model nameplate indicates the number of turns required to tighten the spring. -
Page 32: Operating Tests
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL 11. OPERATING TESTS Open and close the door manually. To correctly pass the test, the following requirements must be met: The door is easy to operate. - If the door is not easy to operate, check the following : Are the tracks correctly aligned ? Are the cables correctly seated on the drums? Are the upper tracks truly squared? -
Page 33: Door Lubrication
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL 12. Door lubrication Once the door has been fully installed and to ensure smooth operation, the following important points of the door should be lubricated: -All the roller supports and hinge rods. -Roller bearings -Roller shafts -All the shaft support bearings... - Page 34 13. Installing the o v e r h e a d m o t o r (optional) All the Norpa sectional doors are supplied fully automation-ready, so that an overhead motor can be fitted either during initial assembly or in future up-grades.
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Page 35: Use And Maintenance
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL 14 Use and maintenance The correct operation and useful life of the door basically depends on having it installed by qualified personnel. It should also be regularly checked and maintained by a qualified specialist. -
Page 36: Tips
Mount the documentation box on the door interior, centred over the second section. NORPA includes this box so that the installer can put into it all the documentation that he is obliged to give the owner after performing all the door operation tests. -
Page 37: Spring Tension
DOORS AND AUTOMATION SYSTEMS RESIDENTIAL SECTIONAL GARAGE DOORS INSTALLATION, USE & MAINTENANCE MANUAL To correctly pass the test, the following requirements must be met: The door must be easy to operate. - If the door is not easy to operate, check the following : Door levelling Roller adjustment Track levelling and squaring... -
Page 38: Warranty Terms And Conditions
During this period, NORPA shall either repair or replace the materials, at no cost to the customer. Any repairs or replacements required to be made during the warranty period shall neither interrupt or extend the warranty period for any reason whatsoever. - Page 39 Central Pol Agustinos, C/G - Nave D/38. 31160 Orcoyen - Navarra Tfno: 948-351-011, Fax: 948-351-072 Delegaciones Zona Norte: 676-409-407 Pais Vasco: 676-437-620 Galicia: 618-778-254/264 Zona Centro: 91-849-99-39 Andalucia: 650-452-505 Cataluña: 618-675-793 Zaragoza: 679-432-583...