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Light RC REBEL Z Instruction Manual

Epp 35"

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EPP 35" Magnum
EPP 35" Rebel Z
Instruction Manual

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Summary of Contents for Light RC REBEL Z

  • Page 1 EPP 35” Magnum EPP 35” Rebel Z Instruction Manual...
  • Page 2 This is how your kit will arrive Hardware When cutting the hardware package open use caution. The contents are semi-coiled to fit in the box. They will spring open very quickly. You also want to avoid cutting or losing any of the parts in the bag. Safest Carbon method is to slide the carbon out one at a time, leaving the bag coiled.
  • Page 3 Build Order (if you don’t want to follow the manual) Carbon Lengths Wing -> Nose -> Wing Main Spar 1mm rod lengths Sub Spar (see pics later in manual) Elevator Spar Aileron Spars (x4) 5.5" Reinforce Hinges 4.75" Horizontal Mid -> Wings 4.5"...
  • Page 4 Suggested Setup Throw Ailerons 40° ± Electronics Elevator 50° ± Rudder 40° ± Motor Cobra 2208-34 Expo Ailerons Castle Creations Talon 15a Elevator Servos Rudder (4) Futaba s3114 Battery 500-800mAh 3s 8” From Nose of Plane (Foam)
  • Page 5 This is how your kit will arrive Hardware When cutting the hardware package open use caution. The contents are semi-coiled to fit in the box. They will spring open very quickly. You also want to avoid cutting or losing any of the parts in the bag. Safest Carbon method is to slide the carbon out one at a time, leaving the bag coiled.
  • Page 6 A simple and very effective method to prevent epp hinge failure is to glue in fishing line. A shallow slot is cut across hinge line and a piece of fishing line is inserted. Do this at both ends of the hinge and at control horn. It is possible to use many other filaments.
  • Page 7 Notches will help line up parts. Most builders have a glue preference. Many glues will work well for this. Horizontal nose, midsection, wing panels and elevator assemblies can all be glued up with parts laying flat on build table. Only thing to watch for is to not fill carbon slots with glue.
  • Page 8 Glue the Elevator Carbon Strip 3mm 11⅝” into place Glue the Vertical Fuselage parts together as shown. Glue the Aileron counterbalance braces ( in each 3½) wingtip...
  • Page 9 Carbon can now be added to horizontal assembly. Wing carbons are 6mm x 1mm. Front wing carbon is 35 5/16”. Rear wing carbon is 31 ½”. Test fit the carbon after cutting to length, then glue. Aileron counterbalance carbons are 2mm rod x 3 ½” long.
  • Page 10 Glue lower side of vertical fuselage to bottom. Foam can be slightly stretched and compressed to fit into notches. Glue a small area at a time while checking for square with square scrap foam supplied with kit. Be sure the assembly lies flat and does not lift off the table anywhere. If it does not lay flat, move the lower until it will lay flat before gluing.
  • Page 11 Carbon can now be added for landing gear legs, (2) 6mm x 1 mm x 9” long. A notch is provided in front of wing and a slot is precut for intersecting point in vertical fuselage. These are glued into place at notches and intersecting point being sure to pull carbon up away from table to top of slot.
  • Page 12 Start by threading carbon through center of vertical fuselage and then into wing. After getting location established, pull out and add drop of hot glue to each end of carbon. Reinsert while twisting the carbon truss. This will drag glue down into hole with carbon and 5½...
  • Page 13 Install the formed Glue the reinforced The 1mm rods that plastic parts. Cut gear leg supports meet at the gear Cut a slit into the the formed plastic into the plane. leg intersection gear leg support. into sections that Create a little should touch the Glue a length of fit onto the bottom...
  • Page 14 Top side of fuselage can now be installed. Same way as bottom being careful to fit snug into slots and squaring with horizontal while gluing. Back will wrap around elevator and meet up with underside.
  • Page 15 Carbon braces can now be added to top side of plane to The back of the upper fuselage will support and hold rudder square to the elevator. Run wrap around elevator and meet up 1mm carbon rod from top of rudder assembly to where with underside.
  • Page 16 Now plane can be turned over on the Prepare for electronics by cutting the z- workbench to check for level. Gear legs bend wire into (8) equal lengths. Also can be shortened until the wing is cut the poly mount tubing into (4) equal parallel with work surface.
  • Page 17 After the gluing on To mount the motor, start by mounting the poly tubing to the motor, or to the mount tubes, the X-mount without the motor. trim the tubes. Before gluing the tubing to the plane, spread a thin layer of glue around Clipping the tubes that area that the tubes will glue to.
  • Page 18 The supplied heat Control horns are included on To create linkages shrink is adhesive the polyfiber hardware card. with minimal slop, lined. Do NOT use Be sure to use the horn with rotate the z-bend CA with this heat notch for the elevator. The around the control shrink.
  • Page 19 Suggested Setup Throw Ailerons 40° ± Electronics Elevator 50° ± Rudder 40° ± Motor Cobra 2208-34 Expo Ailerons Castle Creations Talon 15a Elevator Servos Rudder (4) Futaba s3114 Battery 500-800mAh 3s 8” From Nose of Plane (Foam)