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49CC MINI ATV

OWNERS MANUAL

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  • Page 1: Owners Manual

    49CC MINI ATV OWNERS MANUAL Read this entire manual before using...
  • Page 2: Safety Warning

    INSTRODUCTION Thank you for purchasing this mini ATV. The proper care and maintenance that your vehicle requires is outlined in this manual. Following the instruction will ensure a long trouble-free operating life of this vehicle and your satisfaction with it. The owner’s manual corresponded to the latest state of this vehicle at the time of printing.
  • Page 3 child’s maturity, skill and ability to follow rules. Keep this product away from small children younger than age 12 and remember that this product is intended for use only by persons who are, at a minimum, completely comfortable and competent while operating the vehicle ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always check and obey any local laws or regulations which may affect the locations where the Mini ATV may be used.
  • Page 4: Safety Reminders

    OF SERIOUS INJURY. USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION. SAFETY REMINDERS PRE-RIDE CHECKLIST  Loose Parts Check and secure all fasteners before every ride. Make sure steering stem clamp bolts are locked properly in place. There should not be any unusual rattles or sounds from loose parts or broken components.
  • Page 5 HAND DRIVE CONTROLS 1. Rear brake lever 2. Front brake lever 3. Stop switch 4. Emergency kill switch 5. Accelerator lever...
  • Page 6 PRODUCT DESCRIPTION 1. front brake lever 2. rear brake lever 3. handlebar 4. throttle 5. tank 6. front swing arm 7. seat 8. muffler 9. plastic body 10. front disk brake 11. bumper 12. front shock 13. front tire 4” 14.
  • Page 7 1. front brake lever 2. rear brake lever 3. handlebar 4. kill switch 5. bumper 6. front shocker 7. footrest 8. front tire(4.10-6) 9. front disk brake 10. seat 11. rear tire(13*5-6) 12. plastic body 13. throttle 14. engine 15. front swing arm 16.
  • Page 8: Before You Begin

    BEFORE YOU BEGIN Remove contents from box. Remove the foam separators that protect the components from damage during shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may occurr during shipping. Because the product was 85 percent assembled and packed at the factory, there should not be any problems, even if the box has a few scars or dents.
  • Page 9 ASSEMBLY REAR SHOCKER A: Nut M8 1pcs B: Bolt M8×40 1pcs C: Rear shock 1. Uplift the frame to align the shock (C) mounting hole to the shackle joint hole. 2. Fix the bolt (B) through the shock mounting hole and shack joint and tighten the nut (A) securely with 10mm -13mm open end wrenc ASSEMLY FRONT WHEEL...
  • Page 10 ASSEBMLY FRONT SHOCK A:Nut M8 1pcs B:Bolt M8×40 1pcs C:Front shock 1. Uplift the frame to align the shock (3) mounting hole to the shackle joint hole. 2. Fix the bolt (2) through the shock mounting hole and shack joint and tighten the nut (1) securely with 10mm and 13mm open end wrench.
  • Page 11 A: Bolt M8×16 1pcs B: Number board bracket C: Steering rod plate 1. Place the bracket (B) on the steering rod plate (C) with the hole in alignment. 2. Install the bolt (A) and tighten it with 10mm open end wrench ASSEMBLY HANDLEBAR WARNING: Failing to properly adjust and tighten the bolts that affix the handlebars can cause you to lose...
  • Page 12 Front suspension double mechanical damper Rear suspension mono shock absorber Tyre (standard 4”) front & rear 3.00-4 with 4.00 P.s.i operation pressure and 24 P.s.i Max. inflate front 4.10-6 with 7.00 P.s.i. operation pressure and 20 Tyre (optional 6”) P.s.i. Max. inflate , rear 13.00 x 5-6 with 7.00 P.s.i. operation pressure and 20 P.s.i Max.
  • Page 13 It is important to use the correct size and standard tire as per our specification (see details in technical specification sheet) Don’t use the used tire if you are not sure its previous service condition. Tire aging Tire aging is unavoidable even the tire is not ever used or just used a few times. Tire aging is mainly reflected in the cracked section on side of tire and tire tread, sometimes the tire is distorted as well.
  • Page 14: Air Filter

    Manual hand pull - Open fuel tank valve A ON = open - Pull the starter as shown in the figure while slightly turning the throttle twist grip. - Always close the fuel tank valve when the engine is off. Note: With the engine is cold, act on the starter by pushing down lever B, wait for a short and then reposition the...
  • Page 15 When replacing the spark plug, screw it in by hand until it stops, then tighten with a wrench. ● Brakes To check the wear of front and rear brake pads A, simply inspect the brakes calipers as shown in the figure.
  • Page 16 Note: The front and rear brake calipers are equipped with an adjuster C that allows the braking action to be adjusted by moving the brake lever towards or away from the disc. Note: To adjust the tension of the brakes cables, loosen self-locking nut C, adjust the cable length and then fasten C again.
  • Page 17 TROUBLESHOOTING PROBLEM CAUSE REMEDY Clean the system The engine doesn’t Fuel system(tubes, fuel tank, valve) is start blocked -No current arriving at spark plug Clean or replace spark plug. If the problem persists, consult one of our Authorized Dealers With gas completely open, continue Engine is flooded trying to start engine for a few Moments.
  • Page 18 CIRCUIT DIAGRAM FOR ELECTRIC START MODEL...
  • Page 19 Please read the owner’s manual before riding. Never operate this vehicle if you are under age 12. Never use the vehicle on public road. OFF ROAD use only. Never ride with a passenger Always use an approved helmet and protective gear NEVER use with drugs or alcohol Cold tire pressure.

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