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Edge BH92-A Instruction Manual Book

Edge 540 v3
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Instruction Manual Book
Item code: BH92-A.
EDGE 540 V3
New improvement.
ALL BALSA - PLY WOOD CONSTRUCTION.
COVERED WITH ORACOVER.
95% ALMOST READY TO FLY
SPECIFICATION
 Wingspan: 2,286mm (90.00in).
 Length: 1,806mm (71.10in).
 Weight: 7.9kg (17.38lbs).
 Wing area: 75.5 dm
.
2
 Wing loading: 105 g/dm
.
2
 Wing type: Naca Airfoil.
 Gear type: Aluminium Hi-grade for main gear and tail gear (included).
Parts listing required (Not included).
 Radio: 08 channels.
 Engine : O.S.GT - 55 cc Gas.
 Servo: 08 standard high torque servos.
 Servo mount: 42mm x 21mm.
Made in Vietnam.

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  • Page 1 Instruction Manual Book Item code: BH92-A. EDGE 540 V3 New improvement. ALL BALSA - PLY WOOD CONSTRUCTION. COVERED WITH ORACOVER. 95% ALMOST READY TO FLY SPECIFICATION  Wingspan: 2,286mm (90.00in).  Length: 1,806mm (71.10in).  Weight: 7.9kg (17.38lbs).  Wing area: 75.5 dm ...
  • Page 2 Item code: BH92-A. Instruction Manual This instruction manual is designed to help you build a great flying aeroplane. Please read this manual thoroughly before starting assembly of your EDGE 540-V3 55cc. Use the parts listing below to identify all parts. WARNING Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is capable of causing injury to people or property.
  • Page 3 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual Caution: This model is not a toy! Caution! do not heat the film more than is absolutely If you are a beginner to this type of powered model, necessary. If the air or the iron is too hot, the film please ask an experienced model flyer for help may melt and holes may be formed.
  • Page 4 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual REPLACEMENT SMALL PARTS 5x50mm 6x20mm 1. Aluminium landing gear. 3. Plastic parts for landing gear. 1. INSTALLING THE AILERON SERVOS 4. Wheel pants (left & right). 5. Spinner.  1) Install the rubber grommets and brass 6.
  • Page 5 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual 5) Repeat the procedure to install the  aileron servos in the opposite wing half. Secure 2. INSTALLING THE AILERON CONTROL HORN  1) Remove the covering from the slot on the bottom of the aileron.
  • Page 6 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual Repeat the procedure to install the opposite wing half. II. INSTALLING THE ENGINE MOUNT Secure See pictures below: Aileron control horn Drill a hole 6.2 mm diameter Front view Secure After both linkages are completed. connect both of the aileron servo loads using a Y-harness you have purchased.
  • Page 7 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual  3) Carefully bend the second nylon tube up at a 45 degree angle (using a cigarette lighter). This tube will be the vent tube to the muffler.  4) Carefully bend the third nylon tube down at a 45 degree angle (using a cigarette lighter).
  • Page 8 Bottom side Fuel tank Trim  1) Slide the fiberglass cowl over the engine and line up the back edge of the cowl with the marks you made on the fuselage. Push in IV. INSTALATION CHOKE SERVO  2) While keeping the back edge of the cowl...
  • Page 9 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual Secure Drill a hole 2.5 mm diameter Secure Secure 3x12mm VII. MAIN GEAR INSTALATION Secure PARTS REQUIRED 6x20mm 5x50mm  1) Using the hardware provided, mount the VI. INSTALLING THE SPINNER main landing gear to the fuselage.
  • Page 10 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual Secure A/B Epoxy glue 4x20mm Bottom side  2) A drop of C/A glue on the wheel collar screws will help keep them from coming lose during Remove the covering operation. C/A glue.
  • Page 11 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual VIII. INSTALLING HORIZONTAL STABILIZER See pictures below: Bottom side. ELEVATOR SERVO INSTALLATION  1) Elevator control horn install as same as the  1) Install the rubber grommets and brass way of aileron control horn.
  • Page 12 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual Repeat the procedure to install the opposite Aluminium tube. 12mm. elevator pushrod. 259 mm IX. RUDDER INSTALLATION Attach the aluminium tube into the fuselage. 1. RUDDER CONTROL HORN INSTALLATION  1) Remove the covering from the slot on the bottom of the rudder.
  • Page 13 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual A+B Epoxy glue Rudder cable 2. RUDDER CABLE INSTALLATION X. RUDDER PLASTIC LIGHT Rudder push-pull system install as same as picture below. Please see pictures below. Rudder cable Secure Rudder control horn Mark line 3.
  • Page 14 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual Secure A/B Epoxy glue C/A glue. Secure XI. MOUNTING THE TAIL WHEEL BRACKET Set the tail wheel assembly in place on the plywood plate. The pivot point of the tail wheel wire should be even with the rudder hinge line and the tail wheel bracket should be centered on the plywood plate.
  • Page 15 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual Aluminium tube wing. 32mm. 930 mm 25mm. 600 mm *** Test fit the aluminium tube dihedral brace into each wing haft. The brace should slide in easily. If not, use 220 grit sand around the edges and ends of the brace until it fits properly.
  • Page 16 The bal- ance point is located 97mm back from the leading edge. This is the balance point at which your model should balance for your first flights. Later, you may wish to experiment by shifting the balance up to 10mm forward or back to change the flying charac- teristics.
  • Page 17 EDGE 540-V3 55cc Item code: BH92-A. Instruction Manual you must add weight* to the tail to balance. PRE-FLIGHT CHECK *If possible, first attempt to balance the model by  1) Completely charge your transmitter and changing the position of the receiver battery and receiver batteries before your first day of flying.
  • Page 18 I/C FLINGT WARNINGS Always operate in open areas, away adjust the engine from ALWAYS from factories, hospitals, schools, NEVER fly near power lines, behind the propeller, and do not buildings and houses etc. NEVER aerials or other dangerous areas allow any part of your body to be in fly your aircraft close to people or including airports, motorways etc.