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Acrolon TankNET TC-1 Quick Start Installation Manual

Series ii for power line networking

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TC-1 for Power Line Networking
Quick Start Installation Guide
®
T
NET
ANK
TC-1 Series II
Controller
Power Line Networking & Expansion I/O
`
Quick Start
Installation Guide
Version 4.1
© 2013
Acrolon Technologies, Inc.

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Summary of Contents for Acrolon TankNET TC-1

  • Page 1 TC-1 for Power Line Networking Quick Start Installation Guide ® TC-1 Series II Controller Power Line Networking & Expansion I/O Quick Start Installation Guide Version 4.1 © 2013 Acrolon Technologies, Inc.
  • Page 2 TC-1 for Power Line Networking Quick Start Installation Guide Introduction This manual provides information about how to properly install a TankNET TC-1 controller with power line communications. Specifically, it covers: · General precautions and installation guidelines · Basic controller dimensions ·...
  • Page 3 USE ONLY 16-18 AWG WIRE wire unless otherwise specified HAND TIGHTEN ONLY all screws and fasteners on the TC-1 controller USE ONLY WATER-TIGHT CONDUIT FITTINGS AND HOLE PLUGS with this product ATTACH ONLY FLEXIBLE CONDUIT to TC-1 controller Acrolon Technologies, Inc.
  • Page 4 For continued protection against risk of fire, replace only with same type and rating fuse: F1 : Little fuse, 218P Series, 6.3A/250V time delay, 5 x 20 mm F2, F3: Wickmann, TE5 Series, 5.0A Time Delay, short pin Acrolon Technologies, Inc.
  • Page 5 TC-1 for Power Line Networking Quick Start Installation Guide Mechanical Dimensions All dimensions are inches Acrolon Technologies, Inc.
  • Page 6 Mounting Bracket (x4) Included with TC-1 Bracket Screws (x4) Included with TC-1 NOTE: · Use only supplied brackets and screws · Hand tighten only. Do not over torque screws · DO NOT DRILL NEW HOLES OR ENLARGE EXISTING HOLES Acrolon Technologies, Inc.
  • Page 7 Ice shield on tank (supplied by other) TC-1 Power Supply (BASE) Mounting holes Mounting Screws (M4 or #8) NOTE: · Hand tighten screws only. Do not over torque · DO NOT DRILL NEW HOLES OR ENLARGE EXISTING HOLES Acrolon Technologies, Inc.
  • Page 8 36" Max. Temperature Probe Cable (4-Wire Probe Shown) Power Input Wiring Cool/Heat Output Wiring UNLESS OTHERWISE SPECIFIED Pump-Ctrl Output Wiring ALL FITTINGS, CONDUITS, WIRE AND ALL OTHER INSTALLATION MATERIALS TO BE PROVIDED BY OTHER Conduit support bracket Acrolon Technologies, Inc.
  • Page 9 (on optional RELAY I/O card) P1 Removable Terminal Block (RELAY I/O EXPANSION CARD) CAUTION: For continued protection against risk of fire, replace only with same type and rating fuse: F1, F2: Wickmann, TE5 Series, 1.0A Time Delay, short pin Acrolon Technologies, Inc.
  • Page 10 For 2-wire probes, please refer to the 2-wire temperature probe wiring page of this document and disregard the 4-wire probe wiring shown on this page. For 4-Wire Probe Only: · Use only shielded CAT-5e cabling when extending TankNET 4-wire temperature probes Acrolon Technologies, Inc.
  • Page 11 OPTIONAL EXPANSION CARD Shown here For optional second 2-Wire Temperature probe 4-20MA JMP2 JMP1 TEMP Factory Default IMPORTANT · Use only shielded cabling when extending probe cables. Terminate shield drain wire at controller end only (see JP4 above) Acrolon Technologies, Inc.
  • Page 12 OPTIONAL EXPANSION CARD For optional 4-20mA relative (Not applicable) humidity probe (probe 2) 4-20MA JMP2 JMP1 TEMP IMPORTANT · Use only shielded cabling when extending probe cables. Terminate shield drain wire at controller end only (see JP4 above) Acrolon Technologies, Inc.
  • Page 13 TC-1 auxiliary pump control relay contacts are intended only to PILOT an external pump start/stop starter (CR1). DO NOT ATTACH PUMP MOTOR DIRECTLY TO THESE CONTACTS · USE ONLY 16 or 18 AWG WIRE · DO NOT EXCEED 120VAC @ 2 AMPS Acrolon Technologies, Inc.
  • Page 14 External to TC-1 STAGE-3 NEUTRAL LINE STAGE-4 CAUTION: · TC-1 relay contacts are intended only to pilot external relays (CR) or solenoids. · USE ONLY 16 or 18 AWG WIRE · DO NOT EXCEED 120VAC @ 2 AMPS Acrolon Technologies, Inc.
  • Page 15 2. Pump Control Relay a) TC-1 auxiliary pump control relay contacts are intended only to PILOT an external pump start/stop starter b) DO NOT EXCEED 120VAC @ 1 AMPS 3. USE ONLY 16 or 18 AWG WIRE FOR ALL CONTACTS Acrolon Technologies, Inc.
  • Page 16 Flexible Conduit (RELAY I/O CARD SHOWN) 36" - 42" Power Input Wiring Probe Cable: Cool/Heat Output Wiring a) CAT-5 only for 4-wire probe Pump-Ctrl Output Wiring b) Shielded 18-22 AWG control wire for 2-wire probe Conduit support bracket Acrolon Technologies, Inc.
  • Page 17 · Ensure all conduit and inlet fittings are (water) tight ELECTRICAL SHOCK HAZARD: BEFORE APPLYING POWER ENSURE THAT ALL WIRING AND VOLTAGES ARE CORRECT AND THAT THE TC-1 DISPLAY IS SECURELY FASTENED TO ITS POWER SUPPLY. Acrolon Technologies, Inc.