Hill-Rom Itegris 2001B Installation Instructions Manual

Headwall system and vertical chase (with and without a breaker panel)

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INSTALLATION INSTRUCTIONS

For Parts or Technical Assistance

Technical Support: (800) 445-3720

Customer Service: (800) 445-3730

Canada: (800) 267-2337

International: Contact your distributor.

www.hill-rom.com

DRAFT 08/27/03

Integris® 2001B

Headwall System

and Vertical Chase

(with and without a

Breaker Panel)

From Hill-Rom

Product No. P2001B

is444re

is444rc

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Page 1 DRAFT 08/27/03 INSTALLATION INSTRUCTIONS Integris® 2001B Headwall System and Vertical Chase (with and without a Breaker Panel) From Hill-Rom Product No. P2001B For Parts or Technical Assistance For Parts or Technical Assistance is444rc is444re Technical Support: (800) 445-3720 Technical Support: (800) 445-3720...
Page 3 08/27/03 DRAFT Integris® 2001B Headwall System and Vertical Chase (with and without a Breaker Panel) Installation Instructions Revision Letter Pages Affected Date Original Issue May, 2000 August, 2000 1, 19, and 20 November, 2000 April, 2001 October, 2001 October, 2003 is444re October 13, 2003 is444re...
Page 4 NEC® is a registered trademark of National Fire Protection Association, Inc. The information contained in this document is subject to change without notice. Hill-Rom makes no commitment to update or keep current, the information contained in this manual. The only product warranty intended by Hill-Rom is the express, written warranty accompanying the bill of sale to the original purchaser.
Page 5 DRAFT 08/27/03 Table of Contents Introduction............1 Order of Installation .
Page 6 DRAFT 08/27/03 Table of Contents NOTES: Page iv is444re October 13, 2003...
Page 7: Introduction
DRAFT 08/27/03 Subject: Integris® 2001B Headwall System and Vertical Chase (with and without a Breaker Panel) Installation Instructions Introduction This installation instruction sheet describes how to install the Integris® 2001B Headwall System raceway (A) and vertical chase (with a breaker panel) (B) or the vertical chase (without a breaker panel) (C) (see figure 1 on page 1).
Page 8 DRAFT 08/27/03 Before installation of the headwall system components, the facility’s medical gases and vacuum lines should have been run to the general location according to NFPA 99 and NFPA 70, National Electric Code® (NEC® Tools required: Standard drill/power screwdriver #2 phillips head screwdriver ¼"...
Page 9: Order Of Installation
DRAFT 08/27/03 Order of Installation The numbered steps below correspond with the order of installation for the listed components. Determine the type of wall (D) and construction type (see figure 2 on page 4). Install the medical gas drops (E). Perform one of the following: •...
Page 10 DRAFT 08/27/03 Figure 2. Component Identification Page 4 of 24 is444re October 13, 2003...
Page 11: Fastener Identification
DRAFT 08/27/03 Fastener Identification The fasteners in the following installation instructions are referred to by callout letter (see table 1 on page 5) and (see figure 3 on page 6). Table 1. Fastener Callout Letters Callout Letter Description Screw, #12-14 x 1½", self-drilling, hex head Cup washer Screw, 3/8"-16 x 3", slotted round Toggle wing, 3/8"-16...
Page 12 DRAFT 08/27/03 Figure 3. Fasteners Page 6 of 24 is444re October 13, 2003...
Page 13: Determining The Wall/Construction Type
“Installing the Medical Gas Drops” on page 7. NOTE: For seismic construction requirements, contact Hill-Rom Technical Support at 800-445-3720. • On non-seismic walls (both fire and non-fire-rated), go to “Installing the Med- ical Gas Drops”...
Page 14 DRAFT 08/27/03 Figure 4. Medical Gas Drops Finished floor Page 8 of 24 is444re October 13, 2003...
Page 15: Installing The Vertical Chase With A Breaker Panel
20 gauge steel studs on 16" (41 cm) centerlines and covered with a minimum of 5/8" (15.9 mm) dry wall. • On seismic construction requirements, contact Hill-Rom Technical Support at 800-445-3720. If installing a vertical chase (B) against a corner wall, allow a minimum of 1/16"...
Page 16 DRAFT 08/27/03 Figure 5. Vertical Chase with a Breaker Panel Hanger Bracket Installation Refer to as-built drawings Page 10 of 24 is444re October 13, 2003...
Page 17: Installing The Vertical Chase
DRAFT 08/27/03 Align the bottom surface of the chase hanger bracket (AA) with the horizontal line (Z). On non-fire-rated walls, perform the following: On the wall (D), mark both pairs of 1" holes (AB) in the chase hanger bracket (AA). At each pair of 1"...
Page 18 DRAFT 08/27/03 Figure 6. Vertical Chase with a Breaker Panel Installation Page 12 of 24 is444re October 13, 2003...
Page 19: Installing The Vertical Chase Without A Breaker Panel
20 gauge steel studs on 16" (41 cm) centerlines and covered with a minimum of 5/8" (15.9 mm) dry wall. • On seismic construction requirements, contact Hill-Rom Technical Support at 800-445-3720. If installing a vertical chase (C) against a corner wall, allow a minimum of 1/16"...
Page 20: October
DRAFT 08/27/03 For the location and height of the vertical chase (C), refer to the as-built drawings (see figure 7 on page 14). Figure 7. Vertical Chase without Breaker Panel Layout Refer to as-built drawings At the raceway side of the vertical chase (C), remove the corner trim (AC) from the vertical chase (C) (see figure 8 on page 15).
Page 21 DRAFT 08/27/03 Figure 8. Vertical Chase without Breaker Panel Installation October 13, 2003 is444re Page 15 of 24...
Page 22: Installing The Raceway
On non-seismic construction, make certain the walls are constructed of at least 20 gauge steel studs on 16" (41 cm) centerlines and covered with a minimum of 5/8" (15.9 mm) dry wall. • On seismic construction requirements, contact Hill-Rom Technical Support at 800-445-3720. Page 16 of 24 is444re...
Page 23 DRAFT 08/27/03 Locate the raceway hanger bracket (F) on the wall (D) by performing the following (see figure 9 on page 18): • On a vertical chase with a breaker (B), locate the bottom of the raceway hanger bracket (F) 18 11/16" (47.47 cm) from the bottom of the vertical chase (B). •...
Page 24 DRAFT 08/27/03 Figure 9. Hanger Bracket Installation Page 18 of 24 is444re October 13, 2003...
Page 25: Positioning And Mounting A Single Raceway Section
DRAFT 08/27/03 Perform one of the following: • To install a single raceway, go to “Positioning and Mounting a Single Raceway Section” on page 19. • To install multiple sections of raceways, go to “Mounting Multiple Raceway Sections” on page 21. Positioning and Mounting a Single Raceway Section NOTE: The Integris®...
Page 26 DRAFT 08/27/03 Adjust the raceway (A) laterally, routing the wiring from the end of the raceway (A) into the appropriate area of the junction box in the vertical chase (B, C) (see figure 10 on page 19). Perform one of the following to secure the raceway (A) through the endplate and into the wall (D): •...
Page 27: Mounting Multiple Raceway Sections
DRAFT 08/27/03 Mounting Multiple Raceway Sections NOTE: Begin installation at the vertical chase, and install the section with a pre-mounted end cap last. Hang the adjoining raceway (A) on the raceway hanger bracket (F) (see figure 11 on page 21). Figure 11.
Page 28: Connecting The Gas Pipe
DRAFT 08/27/03 Connect each wiring connector (AL) to the corresponding connector in the adjoining raceway (A). For the correct wiring connections, refer to the as-built drawings. Place the wires in the appropriate raceways (A). Align the cover (AM) with the four grooves in the raceways (A). Make sure no wires are pinched between the raceway (A) and the cover (AM).
Page 29: Installing The Covers
DRAFT 08/27/03 Using the facility-supplied couplings (AQ), connect the gas manifold (AP) to the corresponding facility gas lines (AR) for vacuum, medical air, and oxygen according to NFPA 99. Braze the couplings (AQ), gas manifolds (AP), and facility gas lines (AR) according to NFPA 99.
Page 30 DRAFT 08/27/03 Insert the tabs on the bottom cover (H) into the slot on the bottom trim. Install the five screws (AE) to secure the bottom cover (H). Page 24 of 24 is444re October 13, 2003...