Spinergy ZX-1 Operator's Manual
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Spinergy ZX-1 Operator's Manual

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Z100080
ZX-1 OPERATOR'S
1914 Palomar Oaks Way
Suite 100
Carlsbad, CA 92008
U.S.A.
Spinergy/SMP
MANUAL
Z100080 REV 6
March 1, 2015
ZX-1 Operator's Manual
WWW.SPINERGY.COM
Local: 760.496.2121
Page 1

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Summary of Contents for Spinergy ZX-1

  • Page 1 Z100080 ZX-1 Operator’s Manual ZX-1 OPERATOR’S MANUAL Z100080 REV 6 March 1, 2015 1914 Palomar Oaks Way Suite 100 WWW.SPINERGY.COM Carlsbad, CA 92008 Local: 760.496.2121 U.S.A. Spinergy/SMP Page 1...

  • Page 2: Table Of Contents

    Warnings, Cautions and Notes 6 PRODUCT INFORMATION Flammability/Self Extinguishing Properties 7 SHIPPING AND DELIVERY OPERATOR’S AGREEMENT Disclaimer 8 ZX-1 Future Updates and Modifications 8 CONTACT SPINERGY II. COMPONENTS AND SPECIFICATIONS 10 PHYSICAL PROPERTIES OF COMPATIBLE WHEELCHAIR CONTROL SYSTEM Power Module 10...
  • Page 3 Weight Limitations 21-22 Periodic Checks 21-22 OPERATING ZX-1 ZX-1 Wheelchair Compatibility 23 Prescription Medication and Physical Limitations 23 Alcohol 23 Connecting ZX-1 to Wheelchair 23 Disconnecting ZX-1 from Wheelchair 24 Braking 24 Freewheel Mode 24 Cornering 24 Unlocking ZX-1 (Manually) 24...
  • Page 4 EMI and RFI Factors 30 EMI/RFI Recommendations 31 TRANSPORTING ZX-1 Transportation 31 Air Travel with Lithium Batteries 32 Lifts for ZX-1 and Wheelchairs 31 Handling 32 Wheelchair Transferring 32 V. BATTERY CHARGING AND MAINTENANCE 33 BATTERY CHARGING Battery Break-in: 33...
  • Page 5 Z100080 ZX-1 Operator’s Manual ZX-1 Operates Slow 40 Speed / Crawl Indicator is Steady 40 Speed / Crawl Indicator Ripples Up and Down 40 Speed / Crawl Indicator Flashes 40 Mode Select LED Flashes 40 Circuit Breaker Tripping 40-41 Wiring Schematic Lead 42...

  • Page 6: I. Zx-1 Introduction

    ZX-1 power add-on. The ZX-1 combines cutting edge technology with an attractive Even though your new ZX-1 is designed to be design that is highly functional in modern both user-friendly and provide maximum society. Spinergy, Inc understands you have...

  • Page 7: Product Information

    PRODUCT INFORMATION Product Name and Model: ZX-1 Power Add FLAMMABILITY/SELF EXTINGUISH- ING PROPERTIES All components contained in the ZX-1 pass the self-extinguishing flame retardancy tested to Common Name: Manual Wheelchair Power the Class 1 Flame Spread per ASTM E-84 Add On.

  • Page 8: Shipping And Delivery

    Spinergy immediately. OPERATOR’S AGREEMENT DISCLAIMER maintain your ZX-1, please contact Spinergy. By operating the ZX-1, each operator agrees to refrain from altering the ZX-1 in any way. Spinergy will not be held responsible for Operator must not modify the ZX-1, nor personal injury or property damage resulting from a failure to follow this operator’s manual.

  • Page 9: Contact Spinergy

    Z100080 ZX-1 Operator’s Manual CONTACT SPINERGY For more information about our products and Mailing Address: services or to send us your valuable comments, 1914 Palomar Oaks Way, Suite 100 contact: Carlsbad, CA 92008 U.S.A. Visit Our Website: www.Spinergy.com Spinergy/SMP Page 9...

  • Page 10: Ii. Components And Specifications

    • Motors (2) Figure 1. Physical Properties of Compatible Wheelchair • The ZX-1 can be used with any manual wheel- Camber tube must be mounted level with chair with the following characteristics: wheelchair rear wheel axles. • No obstructions under camber tube •...

  • Page 11: Control System

    (Figure 12). The battery harness has a mode. 50 amp circuit breaker which protects the NOTE • The ZX-1 will only travel as fast as the control system electronics from power surges. limit set with the Speed Increase button. CONTROL PANEL...

  • Page 12: Battery Led Indicator

    CAUTION • Do not use the power Button to stop the NOTE • The ZX-1 operates on two 12-volt batter- ZX-1 unless there is an emergency. Failure to comply could result in damage to the ies and the battery LED indicator displays control system electronics.

  • Page 13: Horn Button

    LEDs is the highest speed. This gauge also becomes the operator control stick. indicates if ZX-1 speed is being limited or if control system is locked. NOTE • Once in actuator adjustment mode and...
  • Page 14 Z100080 ZX-1 Operator’s Manual Table 1: COMPONENT SPECIFICATIONS Length 24 in. 17.5 in. Width Tires Solid/Pneumatic Max Tire Pressure Shown on Tire Sidewall Tire Diameter 10 in. Maximum Rider Weight Capacity 250 lbs. Ground Clearance (frame/transaxle) 1.75 in./2 in. Maximum Speed 3.5 mph (250lbs.

  • Page 15: Iii. Initial Setup And Adjustments

    III. INITIAL SETUP AND ADJUSTMENTS INITIAL SETUP FIRST TIME USE ZX-1 SETUP The ZX-1 contains an anti-tilt feature. Before using the ZX-1 for the first time, ensure anti- tilt wheels and arm rest brackets are set up and adjusted correctly. WARNING •...

  • Page 16: Arm Rest Bracket Adjustment

    Z100080 ZX-1 Operator’s Manual ARM REST BRACKET ADJUSTMENT Adjust arm rest brackets as follows: Table 2: CG level Position of 1. Remove two nuts, washers, and screws on (Measurement) Adjustment each arm rest bracket (Figure 6). Hole (1 = forward hole) NOTE <...
  • Page 17 This procedure also must be accomplished if anti-tilt wheels are closer than 1 inch below the backrest rigidizer bar. Figure 8. 1. Completely open ZX-1 clamshell/actuator by selecting mode select button on control panel and pushing joystick forward until clamshell/actuator completely opens.
  • Page 18 Z100080 ZX-1 Operator’s Manual Figure 9. Figure 10. Spinergy/SMP Page 18...

  • Page 19: Anti-Tilt Height Adjustment

    MENT Adjust anti-tilt wheels width as follows: CAUTION Anti-tilt wheel width adjustment procedure must be performed before ZX-1 use. Failure to comply may cause damage to equipment. 1. Completely open ZX-1 clamshell/actuator by selecting mode select button on control panel and pushing joystick forward until clamshell/actuator completely opens (Fig- ure 3).

  • Page 20: Joystick Module Placement

    5. Remove cap from opposite armrest and re- as follows: install on armrest without joystick module installed (Figure 12). 1. Remove cover from ZX-1 base. 6. Attach joystick module to joystick module 2. Disconnect joystick module cable from bracket using two bracket screws (Figure power module (Figure 12).

  • Page 21: Iv. Operating And Safety

    ZX-1 as necessary before use. WEIGHT LIMITATIONS The ZX-1 operator weight limit is 250-lbs. The wheelchair to be used in conjunction with ZX- 1 is also rated for a maximum weight capacity as determined by the manufacturer.

  • Page 22: Periodic Checks

    Replace if necessary. 1. Ensure wheel nuts and hardware are secure on all wheels. OPERATING ZX-1 • DO NOT stand on any part of the ZX-1, including the frame. • DO NOT over-inflate tires. • ALWAYS use caution when transferring...

  • Page 23: Zx-1 Wheelchair Compatibility

    If you would like additional assistance determining CAUTION • ZX-1 can only be connected to a fixed wheelchair compatibility, please contact Spin- ergy. camber tube rigid frame wheelchair. ZX-1...

  • Page 24: Disconnecting Zx-1 From Wheelchair

    ZX- power the actuator pin (Figure 13) must be 1 slows down. When the ZX-1 comes to a stop, pulled to mechanically release the clamp from a disc park brake is automatically activated.

  • Page 25: Locking Zx-1 (Electronically)

    Z100080 ZX-1 Operator’s Manual 1. While the control system is powered on, While the ZX-1 is equipped with front and rear depress and hold the power button. caster wheels, excessively high cornering 2. After 1 second, control system will beep.

  • Page 26: Outdoor Driving Surfaces

    • Do not place ZX-1 into free-wheel mode INCLEMENT WEATHER PRECAU- while ZX-1 is in use; ensure ZX-1 is in a TIONS safe location on flat ground before entering The ZX-1 control system uses industrial-grade free-wheel mode.

  • Page 27: Grass And Gravel

    • Never sit on ZX-1 equipped wheelchair in freewheel mode. Never disengage motor from gearbox while operating ZX-1. Always make certain ZX-1 is not in free- wheel mode before turning on the ZX-1. Failure to comply could cause damage to WARNING equipment and injury to operator.

  • Page 28: Inclines

    ZX-1 to tilt and injury While operating ZX-1 on inclines, keep ZX-1 to operator. moving if possible. Operate ZX-1 pointed straight up or down any hills; the ZX-1 is most INCLINES stable pointed straight up or straight down hills. If stopping becomes necessary, slowly resume operation and accelerate cautiously.

  • Page 29: Stairs And Escalators

    When operating the ZX-1 be sure that nobody STAIRS AND ESCALATORS has any hands or feet in or around the clamp in The ZX-1 is not designed to travel up or down order to prevent potential injury from occurring. stairs or escalators. Always use an elevator.

  • Page 30: Electromagnetic And Radio Frequency Interference

    ZX-1 to transceivers such as commercial EMI. broadcast transmitters (radio and TV • Do not situate ZX-1 in a position of broadcast antennas towers) and amateur dan- ger where possible EMI could (HAM) radios. cause unin- tended movement. Failure...

  • Page 31: Emi/Rfi Recommendations

    ZX-1 is powered on. WARNING 2. Be aware of any nearby transmitters (radio, • Power-off ZX-1 as soon as it is safe dur- television, microwave, etc.) on ZX-1 travel ing unintended or uncontrollable motion route and avoid operating ZX-1 close to occurs or if unintended park brake release any of those transmitters.

  • Page 32: Air Travel With Lithium Batteries

    Z100080 ZX-1 Operator’s Manual Figure 14 WARNING • Do not sit in ZX-1 equipped wheelchair while in a moving vehicle. Failure to com- ply could cause injury to ZX-1 operator. HANDLING Avoid bumping or knocking ZX-1 control system, especially the joystick. Use care...

  • Page 33: Battery Charging And Maintenance

    WARNING overnight). • Do not operate control system when bat- If operator will not use ZX-1 for more than a tery is nearly discharged. Failure to comply week, fully charge the batteries, then may leave operator stranded in an unsafe disconnect batteries from ZX-1.

  • Page 34: Reading Battery Led Indicator

    Z100080 ZX-1 Operator’s Manual they age. battery charge. The battery will give a more The best way to prolong ZX-1 batteries is by accurate reading about a minute after operating proper charging technique. Battery life is the ZX-1. shortened each time charge/discharge takes place.

  • Page 35: Maintenance Cleaning

    Solvents can cause the tire material to break down or become too soft. STORAGE INSTRUCTIONS Proper storage habits should be routinely wear & tear to your ZX-1. Sensitive exercised to prevent damage and avoidable electronics are used in the construction of the Spinergy/SMP...

  • Page 36: Short Term Storage

    SHORT TERM STORAGE If the ZX-1 is being stored for a short period of time, it should be stored in a clean, dry and warm location. Care should be taken to keep the ZX-1 covered from direct moisture. If the ZX-1 does get wet, remove cover and allow to dry thoroughly before turning on power.

  • Page 37: To Replace Batteries

    • For safety reasons, only sealed AGM non-spillable batteries that meet DOT CFR 173.159 (d), IATA Packing Instructions 806, and IATA Provision A67 shall be installed in the ZX-1. TO REPLACE BATTERIES: WARNINGS: • Make sure to tighten strap so batteries are 1.

  • Page 38: Vi. Troubleshooting

    3. Press main circuit breaker to reset. located on the power base. Check the 50-amp 4. Power-on ZX-1 breaker and reset if ZX-1 stops operating. CAUTION If the main circuit breaker has tripped, some • If the main circuit breaker continues to...

  • Page 39: Battery Led Codes

    Possible Solution: Verify cable connections to left motor are secure and undamaged. Malfunction: Left motor has short circuit to battery condition. Possible Solution: Contact authorized Spinergy representative for repair. Malfunction: Right motor has poor connection. Possible Solution: Verify cables connections to right motor are secure and undamaged.

  • Page 40: Zx-1 Operates Slow

    4. Release joystick, and listen for a long beep. 5. ZX-1 is now unlocked. ZX-1 OPERATES SLOW (ZX-1 will not travel at full speed or does not SPEED / CRAWL INDICATOR FLASHES respond quickly enough) (Please also see page (Indicates speed of ZX-1 in crawl mode).
  • Page 41 Z100080 ZX-1 Operator’s Manual Possible Solution: 1. Recharge ZX-1’s batteries. 2. If issue continues, load test ZX-1 batteries. 3. If batteries test good, battery charger may be the issue. 4. Contact authorized Spinergy representative for repair. SPEED/CRAWL MODE WITH LITHIUM...
  • Page 42 Z100080 ZX-1 Operator’s Manual LEAD BATTERY WIRING SCHEMATIC Right 110V A/C Left Motor Outlet Motor Actuator Charger Joystick Black Black Proximity Battery Circuit Breaker Battery Switch Figure 15. Spinergy/SMP Page 42...
  • Page 43 Z100080 ZX-1 Operator’s Manual LITHIUM BATTERY WIRING SCHEMATIC Right 110V A/C Left Motor Outlet Motor Actuator Charger Joystick Black Black Proximity Battery Circuit Breaker Battery Switch Figure 16. Spinergy/SMP Page 43...

  • Page 44: Warranty

    ZX-1 WARRANTY POLICY LIMITED LIFETIME WARRANTY Note • The LEAD Battery is covered by a For the lifetime of your ZX-1 Power Add-On separate six- month warranty, provided by from the date of purchase, Spinergy will repair the battery manufacturer. The Lithium...
  • Page 45 Z100080 ZX-1 Operator’s Manual INDEX freewheel mode 24 alcohol 23 anti-tip wheels height 16 general safety 22 anti-tip wheels width 16 grass 27 arm rest bracket 16 gravel 27 handling 15 battery bar codes 39 battery charging 33 horn button 12...
  • Page 46 Z100080 ZX-1 Operator’s Manual physical limitations 21 stairs 29 power module 10 steps 27 pre-ride safety check 21 prescription medication 23 tight spaces 29 profile indicator 12 tires 35 programing/charger port 10 transferring 32 transporting 31 ramps 28 troubleshooting 38...
  • Page 47 Z100080 ZX-1 Operator’s Manual 1914 Palomar Oaks Way Suite 100 Carlsbad, CA 92008 U.S.A. Spinergy/SMP Page 47...

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