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CAN-CBX-CPU5202
Smart Real-Time Controller
with Graphic Interface
Hardware Manual
to Product C.3072.02,
C.3072.03,
C.3072.04
CAN-CBX-CPU5202
Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0
Page 1 of 40
esd electronic system design gmbh
Vahrenwalder Str. 207 • 30165 Hannover • Germany
http://www.esd.eu
Phone: +49 (0) 511 3 72 98-0 • Fax: +49 (0) 511 3 72 98-68
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Summary of Contents for ESD electronic CAN-CBX-CPU5202
- Page 1 CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 1 of 40 esd electronic system design gmbh Vahrenwalder Str. 207 • 30165 Hannover • Germany http://www.esd.eu Phone: +49 (0) 511 3 72 98-0 • Fax: +49 (0) 511 3 72 98-68...
- Page 2 All rights to this documentation are reserved by esd. Distribution to third parties, and reproduction of this document in any form, whole or in part, are subject to esd's written approval. © 2012 esd electronic system design gmbh, Hannover esd electronic system design gmbh Vahrenwalder Str.
- Page 3 Revision Chapter Changes versus previous version Date First English Version 2012-11-19 Technical details are subject to change without further notice. CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 3 of 40...
- Page 4 ! Do not operate the CAN-CBX-CPU5202 adjacent to heat sources and do not expose it to unnecessary thermal radiation. Ensure an ambient temperature as specified in the technical data. ! Do not use damaged or defective cables to connect the CAN-CBX-CPU5202 and follow the CAN wiring hints in chapter: "Correct Wiring of Electrically Isolated CAN Networks".
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Page 5: Table Of Contents
Networks..............31 Heavy Industrial Environment (Double Twisted Pair Cable)..........31 5.1.1 General Rules......................31 5.1.2 Device Cabling......................32 5.1.3 Termination......................... 32 Light Industrial Environment (Single Twisted Pair Cable).............33 CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 5 of 40... - Page 6 Cable for Heavy Industrial Environment Applications (Four-Wire).......36 CAN Troubleshooting Guide.......................37 6.1 Termination.......................... 37 Electrical Grounding......................38 Short Circuit in CAN Wiring....................38 CAN_H/CAN_L-Voltage ......................38 CAN Transceiver Resistance Test ..................39 Order Information........................40 Page 6 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202...
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Page 7: Overview
LVTTL to DVI Figure 1: Block circuit diagram The CAN-CBX-CPU5202 is a stand-alone controller module with a powerful 400 MHz PowerPC, 512 MB DDR2-SDRAM, 1GB NAND-Flash and RTC with battery backup on-board. The graphic interface uses an integrated 2D/3D graphics engine with Power VR vector processing unit. -
Page 8: Hardware Installation
Musterbild PCB View oder Anschlussplan, dann Überschrift in Connecting Diagram ändern Fig. 2: Connecting diagram of CAN-CBX-CPU5202 See also page 22 ff. for signal assignment of the connectors. Page 8 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0... -
Page 9: Serial Interfaces Com1, Com2
Hardware Installation 2.2 Serial Interfaces COM1, COM2 Figure 3: Position of the serial interfaces COM1/2 CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 9 of 40... -
Page 10: Led Display
Colour LINK-Status Ethernet Link green (Connection to hub or switch identified) Traffic TRAFFIC, reception of Ethernet data packets yellow Table 2: Indication of the Ethernet LEDs Page 10 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 11: Installation And Wiring Of The Module
Functional earth is a current path of low impedance between current circuits and earth, which is used to increase the interference immunity. It is not intended as protective measure and does not protect against accidental contact. CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 11 of 40... -
Page 12: Installation Of The Module Using The Inrailbus Connector
Swivel the CAN-CBX module onto the mounting rail in pressing the module downwards according to the arrow as shown in figure 7. The housing is mechanically guided by the DIN rail bus connector. Page 12 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... - Page 13 InRailBus via the bus connector. Connect the bus connectors and the InRailBus, if not already done. Figure. 8: Mounted CAN-CBX module Figure. 9: Wiring diagram with CAN-CBX-CPU5202 as bus master CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0...
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Page 14: Connecting Power Supply And Can Signals Via Cbx-Inrailbus
InRailBus, as described in Figure 10. Then connect the CAN interface and the power supply voltage via the terminal plug. Please pay attention to the notes on the connection of the power supply voltage on page 11. Page 14 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 15: Connection Of Can1 And Can2
Note: Differing from the other CAN-CBX-I/O modules the CAN-CBX-CPU5202 module comes with two independent CAN interfaces. CAN net 2 of the CAN-CBX-CPU5202 is connected to the CAN-CBX-I/O modules via InRailBus as described in the wiring diagram (figure 9). Note: It is important to use the terminating resistors in the correct way! See also figure 11. -
Page 16: Battery
The lifetime of the battery strongly depends on environmental influences. Therefore an regular battery change every 2.5 - 3 years is recommended. 2.5.1 Battery Change The battery is inside the case of the CAN-CBX-CPU5202 module. For a battery change the case has to be opened. Attention: The battery change may only be carried out by qualified personal! Send the CAN-CBX- CPU5202 module to esd for the battery change if necessary. -
Page 17: Technical Data
Humidity max. 95%, non-condensing Protection class IP20 Pollution degree maximum permissible according to DIN EN 61131-2: Pollution degree 2 Table 3: General data of the module CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 17 of 40... -
Page 18: Dimensions And Mounting
1x USB Host 2.0, high-speed Controller integrated in MPC5121 Bit rate 480 Mbit/s Connector USB socket type A, in the front panel Table 7: Data of the USB interface Page 18 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 19: Ethernet Interface
Bus termination if the length of the bus does not exceed l = 0.3 m. Connector Phoenix Contact TBUS connector (InRailBus) Table 10: Data of CAN2 interface CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 19 of 40... -
Page 20: Serial Interface
3.10 Software Support The CAN-CBX-CPU5202 Linux module (order no.: C.3072.02) supports Linux operating systems. The module is also available as CAN-CBX-CPU5202 QNX (order no.: C.3072.04) with drivers for QNX 6.x operating systems. With the IEC61131-3 programming and run-time system CoDeSys the controller can act as a PLC in the CAN-CBX-CPU5202 PLC version (order no.: C.3072.03) . -
Page 21: Power Pc Microcontroller Mpc5121
(see above). Further interrupt sources are shown in the following table. Interrupt source Interrupt Notes IRQ1 Touch Controller IRQ0 optional Touch Controller IRQ CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 21 of 40... -
Page 22: Connector Assignments
Phoenix Contact FKCT 2,5/4-ST, 5.0 mm pitch, spring-cage connection, Phoenix Contact order No.: 19 21 90 0 (included in the scope of delivery) Pin Position: Pin Assignment: 24 V Labelling on the CAN-CBX-CPU5202 Labelling on the connector Do not Do not Signal connect! -
Page 23: Can Interface Can1
CAN0_GND 2.2M 2.2nF/250V~ X1300 Digital Isolator CAN Transceiver Mini-Combicon CAN0_Tx BUSL CAN0_Rx BUSH VDD1 VDD2 GND1 GND2 R/GND 2x 100nF Functional earth Figure 12: CAN1 interface CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 23 of 40... -
Page 24: Connector Assignment
The assignment of the 9-pin DSUB-connector is designed according to CiA DS-102. The assignment of the 5-pin Mini-COMBICON is designed according to CiA DR-303 Part 1 Page 24 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 25: Can2 And Power Supply Via Inrailbus
CAN physical layer P24... power supply voltage +24 V M24... reference potential FE... functional earth contact (EMC) (connected to mounting rail potential) CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 25 of 40... -
Page 26: Ethernet 100Base-Tx Interface
Shield Signal Description: MDI0+/-, MDI1+/- ... Ethernet data lines - ... reserved for future applications, do not connect! Shield... case shield, connected to earth potential (FE). Page 26 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 27: Com1/2 Serial Interfaces
115.2 kbit/s. 4.5.3 Connection of the Serial Interface The figures below explain the short terms of the signals used in the connector assignment. The signal names are given exemplary for the connection of the CAN-CBX-CPU5202 as modem (DCE). Adapter cable CAN-CBX-CPU5202 RJ12<->... -
Page 28: Connector Assignment
(RS-232, COM1) Tx_S1 (RS-232, COM2) Rx_S1 (RS-232, COM2) Signal description: Tx_S0, Rx_S0, Tx_S1, Rx_S1... signal lines of the RS-232 interfaces COM1 and COM2 GND.. reference potential Page 28 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 29: Dvi-D Graphic Interface
TD1- DVI Data1- TD1S DVI Data1 GND TD1+ DVI Data1+ TD2- DVI Data2- TD2S DVI Data2 GND TD2+ DVI Data2+ *... Standard monitor can be connected. CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 29 of 40... -
Page 30: Assignment Of The Labelling To Name In Schematic Diagram
4.7 Assignment of the Labelling to Name in Schematic Diagram Labelling on Name in schematic diagram* CAN-CBX-CPU5201 X100 X1010 COM1/2 X1100 X1200 X1300 DVI-D X1400 * The schematic diagram is not part of this manual. Page 30 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 31: Correctly Wiring Electrically Isolated Can Networks
CAN_L CAN_GND wire shield n.c. n.c. connector case connector case Shield n.c. = not connected earth (FE) Figure. 14: CAN wiring for heavy industrial environment CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 31 of 40... -
Page 32: Device Cabling
CAN devices! A 9-pin DSUB-connector with integrated switchable termination resistor can be ordered e.g. ● from ERNI (ERBIC CAN BUS MAX, female contacts, order no.:154039). Page 32 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 33: Light Industrial Environment (Single Twisted Pair Cable)
CAN_H n.c. n.c. CAN_GND n.c. n.c. connector case n.c. n.c. connector case n.c. = not connected earth (FE) Figure. 16: CAN wiring for light industrial environment CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 33 of 40... -
Page 34: Cabling
Use external termination plugs, because they can be rediscovered more easily than internal ● terminations within the CAN devices! 9-pin DSUB-termination connectors with male and female contacts and earth terminal are ● available as accessories Page 34 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 35: Electrical Grounding
Table 13: Recommended cable lengths at typical bit rates (with esd-CAN interfaces) Note: Please note the recommendations according to ISO 11898 for the selection of the cross section of the wire depending of the wire length. CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 35 of 40... -
Page 36: Examples For Can Cables
Äußerer Eichwald 74535 Mainhardt BUS-Schleppflex-PUR-C (2x 2x 0.25 mm²) Order No.: 94 025 026 (UL appr.) Germany www.concab.de Note: Configured CAN cables can be ordered from esd. Page 36 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 37: Can Troubleshooting Guide
- there are no open circuits in CAN_H or CAN_L wiring - your bus system has two terminating resistors (one at each end) and that they are 120 Ω each. CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 37 of 40... -
Page 38: Electrical Grounding
Stop all network communication. Measure the DC voltage between CAN_H and GND (see figure above). Measure the DC voltage between CAN_L and GND (see figure above). Page 38 of 40 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 CAN-CBX-CPU5202... -
Page 39: Can Transceiver Resistance Test
(>> 200%). CAN-node CAN_H CAN_L CAN- Transceiver CAN_GND Disconnect Power CAN ! Disconnect Power ! Figure. 20: Measuring the internal resistance of CAN transceivers CAN-CBX-CPU5202 Hardware Manual • Doc. No.: C.3072.21 / Rev. 1.0 Page 39 of 40... -
Page 40: Order Information
Order Information 7. Order Information Type Properties Order No. CAN-CBX-CPU5202 Linux PowerPC 5121 with FPU, 400 MHz, 0.5 GB DRAM, 1 GB Flash, RTC, 1x 100BASE-TX ETHERNET, 1x DVI-D graphic interface 2x RS-232 interface (Rx, Tx), 1x USB-Host 2.0, high-speed, C.3072.02...
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