Hengmei PJMP215 Operating Instructions Manual

Drum wood chipper pjmp series

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Shandong Hengmei Better Ennovation Equipment Co., Ltd

PJMP Series

Drum Wood Chipper

OPERATING INSTRUCTIONS

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Page 1 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m Shandong Hengmei Better Ennovation Equipment Co., Ltd PJMP Series Drum Wood Chipper OPERATING INSTRUCTIONS...
Page 2 Shandong Hengmei Better Ennovation Equipment Co., Ltd SHANDONG CHINA About us Shandong Hengmei Better Ennovation Equipment Co., Ltd is a nation-appointed professional manufacturer of machine for agriculture, forest, pasturage, fishery for many years. Now it becomes a technology enterprise that integrates scientific research, exploitation and manufacture as a whole.
Page 3 Your satisfaction is our permanent pursue! PREFACE Thank you for using PJMP Series Drum Wood Chipper made by Shandong Hengmei Better Ennovation Equipment Co., Ltd. Our product provides you with high quality, low noise and multi-functional that can fully satisfy your various demands.
Page 4 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m for not issuing a separate notice. Warnings for Security 1. Before use machines, please fully examine if the rotating parts can turn agilely and if the joints are fixed firmly, after that start the machine. 2.
Page 5: Table Of Contents
E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m Content I. Main Characteristics … … … … … … … … … … … … … … (1 ) II. Installation and Feeding & Discharging System …………(1) III. Main Structure ……………………………………………(2) IV．Operation preparation ……………………………………(4) V.
Page 6: Main Characteristics
I. Main Characte ristics “Hengmei” brand PJMP series Drum Wood Chipper is one kind of special equipment for producing wood chips, widely used in the raw material preparing process in the factories of flakeboard, fiberboard, papermaking and wood chips making plant. Small drum type wood chipper is the best equipment for factory’s laboratory preparing material.
Page 7: Main Structure
Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Force Single Belt F lexibility V-Belt V- Belt Q ty Table 1 Model f（N） h（mm） Model、Length PJMP215 58.96 17.3 C2800 PJMP216 63.2 21.2 C3400 PJMP218 66.7 22.4 C3700 PJMP2113 102.4 32.3 SPC-6300 2. Feeding device The belt conveyor or vibrating feeding machine supply the material evenly to the chipper.
Page 8 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com The main axle and the blade roller join together through locking equipment and the flat spline. Its structure is simple, the assembling and dismantling is convenient, operation is reliable. Both sides of main axle are supported by automatic self aligning roller bearing, bearing base is fixed on machine base.
Page 9: Operation Preparation
Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Med ium or big mode l drum w ood c hipper have the hydrau lic pres s c us hion s ys tem, expectthe small drum wood chipper. IV. Ope ration Preparation 1. After installment finished, inspect shoule be carried out before start. (1) Inspect rotary blade and bottom blade fasten or not according to stipulation tight torque.
Page 10 157＋0.5 PJM P215 32º 35-40 198＋0.5 PJM P216 32º 233＋0.5 PJM P218 32º 225＋0.5 PJM P2113 32º Table 3 Rotary blade bolt tight moment of Torsion wrench adjustment value Model force N· m N· m PJMP215 PJMP216 - 5 -...
Page 11 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP218 PJMP2113 2. Replacement of fixed blade 1）Disassembly sequence of bottom blade A. Loosen and take down the two clamp key (or fastening screw) on the machine base. B. Pull the fixed blade base using the bottom blade disassembly tool or by hand directly. C.
Page 12 Need to adjust after bottom blade sharpened, the adjustment method please see the following Table 5. Table 5 Model Fixed Blade Adjustment Way PJMP215 PJMP216 PJMP218 Ajusted at the fixed blade device, put the fixed blades abd the fixed blade base in the fixed blade device, adjust the screw, make the bedge next to retreat bolt, tighten the fixed blade screw.
Page 13 Table 6 bottom blade bolt tight moment of force Model Torsion wrench adjustment value PJMP215 PJMP216 PJMP218 PJMP2113 3. The blade roller, feed roller and supporting roller’s bearing base installation (1) Fixed end bearing installation (the end to belt pulley or reducer) A.
Page 14: Hydraulic Press Cushion System
Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com （2）Moving end bearing base installation A. Bearing base installs in machine base wall plate, fix the bolt, not tighten, keep the distance between bearing base and wall plate 2mm, then according to the fixed end method to load bearing, tightened bush, gasket, retreat bolt and round net, then tighten.
Page 15 Because there are certain pressure nitrogen in accumulator which plays cushioning effect, thus the “pendulum” drop steadily and no impact. The nitrogen pressure entering accumulator is according to Table 8. Table 8 Model Nitrogen pressure enter (Pa) Oil pressure enter (Mpa) PJMP215 1.6－1.8 PJMP216 2.7－3 PJMP218 4.5－5 PJMP2113 4.
Page 16: Electric Control
E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m VII. Electric Control 1. Main motor overload protection The main motor starts through”Y -△” transferring switch, there is overload protection in the lines, when overload operation, automatic turn off the circuit will work. The main motor’s overload protection is controlled by heat relay. When the main driving motor’s current surpasses the rated data and continues for a certain time, the alarm can sound the warning.
Page 17: Lubricating System
E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP216 Attention: The limit switch installation position can not change at will. PJMP218 PJMP2113 5. Emergency Stop Botton There is an emergency stop button on machine base wall and control cabinet outside, when emergency case comes, please press this button, the machine will stop operation. VIII.
Page 18 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com ≤86.5 ≤10.5 PJMP215 ≤110 ≤12 PJMP216 ≤200 ≤16 PJMP218 ≤420 ≤23 PJMP2113 2. When tighten the blade, please make sure to use the torsional spanner which can concretely show the torsional spanner and increased torsional equipment (along with this machine).
Page 19: Main Spare Parts
E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m 10. When start the machine, please start the motor of discharging materials system first, then start the main motor. When the blades rollers work stably, start the feeder motor. When stop the machine, please close the feeding system first, after the blade rollers can’t cut the wood, close the main motor.
Page 20 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m 2. Bearing list Item Name Model Bearings model PJMP215 113524 PJMP216 113524 Bearing of Blade Roller PJMP218 113530 PJMP2113 3113736 import model：23136SKMB PJMP215 113516 PJMP216 113516 Bearing of feeding roller PJMP218 113518 PJMP2113 3113722 import model：23122K· MB...
Page 21: Ⅺ. Catalogue Of Attached Drawings
E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP218 PJMP2113 390508 Bearing of oil cylinder PJMP2113 GE25ES-2RS connecting seat XI. Catalogue of attached drawings Figure 1.Dimension drawing of wood chipper Figure 2. Installation size drawing of blade and fixed blade Figure 3.Drawing of blade roller supporting seat Figure 4.Drawing of feeding roller supporting(upper) Figure 5.Drawing of feeding roller supporting(below) Figure 6.Drawing of supporting roller brace...
Page 22 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m Figure 1 Dimension drawing of wood chipper - 17 -...
Page 23 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Figure 2. Installation size drawing of blade and fixed blade - 18 -...
Page 24 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m Figure 3.Drawing of blade roller supporting seat - 19 -...
Page 25 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Figure 4.Drawing of feeding roller supporting(upper) - 20 -...
Page 26 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Figure 5.Drawing of feeding roller supporting(below) - 21 -...
Page 27 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Figure 6.Drawing of supporting roller brace - 22 -...
Page 28 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Figure 7. Drawing hydraulic pressure principle - 23 -...
Page 29 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Figure 8.Drawing of rotary blade adjustment - 24 -...
Page 30 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Figure 9 Drawing of swing axle combination NOTES:T HE ITEMS OF 7, 12, 13 ARE THE MAIN CLOSING PARTS, THE ADAPT PERIOD IS TWO WEELS, PLEASE CHECK STRICTLY AFTER TWO WEEKS. THE ITEMS OF 6 SHOULD BE OILED AFTER ONE MONT H, THE PAGES FOLLOWING PAGE 26,28,30,32 WILL BE CHECKED STRICTLY AS ABOVE.
Page 31 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP218· 03· 300 B12· 3 Swing Axle Combination Item Code Name Code Name GB70-76 Nut M12*90 GB70-76 Nut M12× 80 Blind-hole Blind-hole PJMP218· 003· 300 01 Bearing Cover B12· 3-3 Bearing Cover (Right) (Right) PJMP218· 003· 300-05 Gasket B12·...
Page 32 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Note: During machine working,feeding roller appears the abnormal knocking,please check the feeding roller whether is skewing (pay more attention the breaking-in period).If the feeding roller is skewing indeed,should adjust it as following order: 1. Takedown the chain wheel of axis head first,then takedown the tile cover. 2.
Page 33 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP218· 03· 500 Upper Feeding Roller （一） B12· 3 Item Code Name Code Name GB70-76 Nut M12× 90 GB70-76 Nut M12× 80 Blind-hole Bearing Blind-hole Bearing PJMP218· 03· 300-06 B12· 3-9 Cover (Left) Cover (Left) PJMP218·...
Page 34 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com PJMP218· 03· 600 - 29 -...
Page 35 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com B12· 3 Upper Feeding Roller（二） Item Code Name Code Name GB30-76 Nut M12× 40 GB30-76 Nut M8× 30 GB93-76 Gasket 12 GB93-76 Gasket 8 PJMP218· 03· 600-03 Bead Flange GB892-76 Bead Flange （二） GB1096-79 Flat Spline GB1096-79 Flat Spline...
Page 36 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com - 31 -...
Page 37 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP218· 04· 100 Nether Feeding Roller （一） B12· 4 Items Code Name Code Name GB30-76 Nut M12× 40 GB30-76 Nut M8× 30 GB93-76 Gasket 12 Gasket 8 PJMP218· 03· 600-03 Block Flange（2） GB892-76 Block Flange B70 GB70-76 Nut M12×...
Page 38 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com - 33 -...
Page 39 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP218· 04· 200 Nether Feeding Roller （二） B12· 4 Item Code Name Code Name GB1243-76 Chain TG3172-43 GB1243-76 Chain TG254· 2-46 GB30-76 Nut M12× 40 GB30-76 Nut M8× 30 GB93-76 Gasket 12 GB93-76 Gasket 8 B12·...
Page 40 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP218· 02· 00 - 35 -...
Page 41 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m B12· 2 Blade Roller Assembly Item Code Name Code Name GB70-76 GB70-76 M10× 30 M10× 30 PJMP218· 02-08 Bearing Cover B12· 2-7 Bearing Cover PJMP218· 02-09 Paper Gasket B12· 2-8 Paper Gasket GB306-64 Nut 135 GB306-81 Nut M120×...
Page 42 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m GB51-76 Nut M10 GB51-76 Nut M10 PJMP218· 02-11 Pressed Blade B12· 2-10 Pressed Blade PJMP218· 02-10 Rotary Blade Bolt PJMP218· 02-10 Blade Bolt PJMP218· 02-15 Gasket PJMP218· 02-15 Gasket PJMP218· 02· 300-01 Rotary Blade B12· 2-12 Rotary Blade Oil Seal Oil Seal...
Page 43 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com - 38 -...
Page 44 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP218· 04· 300 B12· 4 Supporting Roller Assembly Item Code Name Code Name GB52-76 Nut M16 GB52-76 Nut M16 GB859-76 Gasket 16 GB93-76 Gasket 16 GB30-76 Nut M8× 16 PJMP218· 04· 402· 00 Blower Cover B12·...
Page 45 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com - 40 -...
Page 46 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com - 41 -...
Page 47 E-mail: lingfengzhuri@gmail.com Tel:+86-18615559369 www.pellet-machine-mill.co m PJMP218· 01· 00 B12· 1 Machine Base Assembly Item Code Name Code Name PJMP218· 01· 200· 00 Sieve B12· 1· 2 Sieve GB825-76 Nut M20 GB825-76 Nut M20 GB78-76 Nut M16× 30 GB78-76 Nut M16× 30 PJMP218·...
Page 48 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com - 43 -...
Page 49 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com - 44 -...
Page 50 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com - 45 -...
Page 51 1 month, and mail or fax it to our Customer Service Center? Furthermore, if you can give us some advices on improving the product and service quality, you will be awarded a special gift. Thank you very much! Shandong Hengmei Better Ennovation Euipment Co., Ltd Product Quality Feedback Form Customer name:...
Page 52 Tel:+86-18615559369 www.pellet-machine-mill.co m E-mail: lingfengzhuri@gmail.com Main products Flat-die Pellet Mill Ring-die Pellet Mill Multifunctional Hammer mill Drop Hammer Mill Effic ient Hammer Mill Roller crusher Dual-shaft Oar Mixer Single-s haft Mixer Briquette machine Grass cutter Air-flow Drier Rotary drier Rotary screener Shaking screener Vibration screener Pre-c leaning screener...

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