Summary of Contents for Xenotech BRITELIGHT 7000
- Page 1 PATTERN PROFILE PROJECTOR "P3" BL7000 SYSTEM OPERATING MANUAL Issue 1.0 208 / 230 V.AC COPYRIGHT © 2001 Xenotech-Strong, Inc. PAGE 1...
- Page 2 POWER INPUT CONNECTOR WIRING INSTRUCTIONS THE INPUT POWER REQUIREMENTS FOR A 7 KW POWER SUPPLY (62-80110) ARE AS FOLLOWS: VOLTAGE NOMINAL 208 / 230 VAC FREQUENCY RANGE 50 / 60 HZ INPUT CURRENT 30 AMPS PHASE 4 WIRE MINIMUM INPUT WIRE SIZE 12 AWG CONNECTIONS THREE PHASE OPERATION...
- Page 3 BRITELIGHT 7000 SPECIFICATIONS BALLAST MAIN POWER INPUT INPUT VOLTAGE: 208 / 230 VAC. INPUT CURRENT: 30 AMPS PHASE: THREE 4 WIRE FREQUENCY: 50 / 60 HZ. OUTPUT OUTPUT VOLTAGE: 40 - 50 V.DC. OUTPUT CURRENT: 130 -180 A.DC. OUTPUT RIPPLE: LESS THAN 5% P-P OUTPUT ADJ.
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Page 4: Light Operation
OPERATING INSTRUCTIONS FOR 7 kW XENON SYSTEM CONNECTIONS 1. Connect lamphead cable to the (14) pin OUTPUT MS CONNECTOR located on the top of the xenon power supply cabinet. 2. Connect the AC power cable to the (4) pin twistlock AC INPUT POWER CONNECTOR located pn the top of the xenon power supply. - Page 5 PAGE 5...
- Page 6 INSTRUCTIONS FOR REMOVING AND INSTALLING A TYPE TH BULB IN A BL7000 FIXTURE NOTE FAMILIARIZE YOURSELF WITH THE LOCATION AND IDENTIFICATION OF THE COMPONENTS OF THIS SYSTEM AND ALSO THE NORMAL OPERATION OF THE SYSTEM BEFORE ATTEMPTING ANY ADJUSTMENT OR SERVICE. NOTE COMPLETELY READ THROUGH AND HAVE A GOOD UNDERSTANDING OF THE PROCEDURES BEFORE ATTEMPTING TO SERVICE THIS SYSTEM.
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Page 7: Disassembly Procedure
DISASSEMBLY PROCEDURE IF THERE IS NO XENON BULB INSTALLED IN THE FIXTURE 1. Remove the (8) screws located on the small sides of the front cowling using a #2 phillips screwdriver and remove the cowling. 2. Remove the (2) brass bolts connecting the short leads to the front lamp holder using a 7/16" wrench.. 3. - Page 8 DISASSEMBLY PROCEDURE IF THERE IS A XENON BULB INSTALLED IN THE FIXTURE 1. Remove the (8) screws located on the small sides of the front cowling using a #2 phillips screwdriver and remove the cowling. CAUTION DO NOT PLACE ANY EXCESSIVE FORCE ON THE XENON BULB WHILE REPLACING THE PROTECTIVE WRAPPER! 2.
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Page 9: Assembly Procedure
ASSEMBLY PROCEDURE WARNING DO NOT REMOVE THE PROTECTIVE COVER FROM THE LAMP UNTIL INSTRUCTED TO DO SO! WARNING DO EXERT ANY FORCE ON THE QUARTZ PORTIONS OF THE XENON BULB AT ANY TIME! NOTE IF THE FRONT LAMP HOLDER HAS NOT BEEN DISASSEMBLED, SEE THE LAST STEPS IN THE APPROPRIATE DISASSEMBLY INSTRUCTIONS. - Page 10 CAUTION LAMP COOLING DO NOT DISCONNECT THE MAIN POWER UNTIL THE BULB HAS COMPLETELY COOLED. THE LAMP HEAD COOLING SYSTEM WILL RUN WHENEVER THE MAIN INPUT POWER LINES ARE ENERGIZED. NOTE LAMP HEAD TEMPERATURE AND COOLING SYSTEM PROTECTION CIRCUIT THE LAMP HEAD AND POWER SUPPLY ARE THERMALLY PROTECTED. THE LAMP HEAD IS ALSO PROTECTED BY AN AIR PRESSURE SWITCH .
- Page 11 REMOVING A "FROZEN" XENON BULB 1. Replace the front lamp holder retaining bolt to support the front of the bulb while freeing the bulb from the rear lamp holder. 2. Remove the fixture rear cover by removing the (10) screws around the perimeter of the sides using a #2 phillips screwdriver and pulling the cover straight back using the rear handle.
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Page 12: Equipment Required
OUTPUT POWER ADJUSTMENT PROCEDURES EQUIPMENT REQUIRED 1. Phillips screwdriver #2 3. Clamp-On DC Ammeter 2. Flat-blade screwdriver, large 4. Volt/Ohm Meter ADJUSTMENT INSTRUCTIONS 1. Remove the top cover of the P3 by loosening the (12) slot head screws and lifting the cover off. 2. - Page 13 PARTS LIST Ref. Desig. Part No. Description 31-03039 Blower, Squirrelcage; 220 V.AC, 50/60 Hz. B2,3 71220000 Blower, Muffin; 110 V.AC, 50/60 Hz. B4,5 44191000 Blower, Squirrelcage; 110 V.AC, 50/60 Hz. NOTE: B5 Optional 39110000 Capacitor, 24 pf, 20k VDC 31-08177 Capacitor, Motor Start;...
- Page 14 FIGURE 1 Handle 31-28039 Top Cover 32-40623 Access Cover 32-40735 Front Cowl Assembly 32-50359 Handle 49342000 Yoke Assembly 32-40738 (see Fig. 10) Base Pan 32-40734 Base Assembly 32-50522 (see Figure 10) NOTE: After transporting the P3 unit to its desired position, lower all (4) leveling feet to shift all weight from Casters.
- Page 15 FIGURE 2 Lamphead Assembly (see Figure 3) Gobo Rotator Assembly 32-50523 (optional) see Page 27 Lens Mechanism 32-50521 (see Figure 6) Locking Knob 32-20145 Stud Plate 32-40622 (concealed by Slide Bracket) Slide Bracket Friction Disc 32-40621 31-98574 (not shown) Glass 31-98274* Glass Retainer Clip (4 req'd.) 32-40285*...
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Page 16: Parts List
FIGURE 3 Lamphead Assembly PARTS LIST Item Part No. Description 32-40601 Frame, Welded Assembly 32-20236 Reflector Mount 31-98983 Reflector Mounting Screw 32-50538 Back Panel Assembly (see Figure 4) 32-50540 Bulkhead Assembly (see Figure 5) 31-98679 Clip (2 req'd.) 32-50401 Front Bulb Support Spyder Spyder Mounting Screw 31-61007 Thermal Switch (S2), not shown... - Page 17 FIGURE 4 Rear Panel Assembly PAGE 17...
- Page 18 PARTS LIST Figure 4 Item Part No. Description 32-50538 Back Panel Assembly (items 2-11) 32-70350 Potentiometer Assembly 91-61005 Switch (S1) 31-98889 Overlay 32-70123 XLR Assembly 32-70124 XLR Assembly 11-28021 Knob 32-40049 Air Baffle Plate 91-61008 DMX Switch 32-70357 DMX Relay Assembly 32-70356 MS Connector &...
- Page 19 FIGURE 5 Bulkhead Assembly PAGE 19...
- Page 20 PARTS LIST Figure 5 Item Part No. Description 32-40740 Bulkhead Plate 31-22010 Blower Gasket 31-02039 Squirrelcage Blower (B1), 230 V.AC, 50/60 Hz. Mounting Screw 31-62025 Terminal Board (TB2) Mounting Screw 32-50053 RF Coil (T2) Mounting Screw 32-50231 High Voltage Transformer (T1) Mounting Screw 39110000 Ignition Capacitor (C1);...
- Page 21 FIGURE 6 PARTS LIST Item Part No. Description 32-40602 Frame, Welded Assembly 32-20241 Mounting Bracket, Rails (2 req'd.) 32-50520 Gobo Mount (see Figure 7) 44191000 Squirrelcage Blower (B4; B5 optional) 32-20232 Blower Mounting Plate (2 req'd.) 32-50521 Front (Positive) Lens Assembly (see Figure 8) 32-40614 Blower Mount 71220000 Blower (B2,3;...
- Page 22 FIGURE 7 PARTS LIST Item Part No. Description 32-50520 Gobo Mount Assembly (Items 2-8) 32-20239 Bracket, Gobo Mount 32-40605 Back Plate 32-40606 Gobo (see Figure 7a) 32-20240 Front Plate 32-40604 Pull Finger 32-40603 Light Shield 32-00044 Lens Mount Gobo Mount Assembly PAGE 22...
- Page 23 FIGURE 7a PAGE 23...
- Page 24 FIGURE 8 Front Lens Assembly PARTS LIST Item Part No. Description 32-20247 Lens Holder Base 51408000 Lens (2 req'd.) 51418000 Rubber Edge 32-40607 Spacer (2 req'd.) 51417000 Lens Retainer 31-07018 Bushing (4 req'd.) 32-40610 Lens Ring, Welded Assembly PAGE 24...
- Page 25 FIGURE 9 Negative Lens Assembly PARTS LIST Item Part No. Description 32-20247 Lens Holder Base 32-40610 Lens Ring, Welded Assembly 31-98139 Negative Lens 51417000 Lens Retainer 31-07018 Bushing (4 req'd.) PAGE 25...
- Page 26 FIGURE 10 NOTE: After transporting the P3 unit to its desired position, lower all (4) leveling feet (Item 7) to shift all weight from Casters (Item 8). Caster brakes alone may be inadequate to prevent unintended movement. PARTS LIST Item Part No.
- Page 27 GOBO ROTATOR Assembly No. 32-50523 The optional Gobo Rotator Assembly allows motorized and remote control over the selection and bidirectional spin of any of (6) pre-loaded gobo patterns. A DMX Control Module is included with the Gobo Rotator, and DMX "In" and DMX "out" connectors are available on the lamphead back panel. Detailed instructions regarding Gobo Rotator operation and DMX control follow the Parts List and Wiring Diagrams.
- Page 28 PARTS LIST Item Part No. Description Item Part No. Description 32-20248 Rail Mount Bracket 52-40220 Lock Lever 32-20245 32-20414 Gobo Gear 32-20249 Bearing Hub 31-98140 Gobo (ref.) 32-20401 Lock Hub 82-20371 Gear 32-40732 Mounting Plate 32-20415 Roller 32-20402 Sprocket Hub 32-20416 Guide (3 req'd.) 32-20419...
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Page 29: Component Layout
GOBO ROTATOR with DMX CONTROL COMPONENT LAYOUT & Harness Routing PAGE 29... - Page 30 Assembly No. 32-70347 Drawing 1 of 3 PAGE 30...
- Page 31 Assembly No. 32-70347 Drawing 2 of 3 PAGE 31...
- Page 32 Assembly No. 32-70347 Drawing 3 of 3 PAGE 32...
- Page 33 Assembly No. 32-70348 Drawing 1 of 3 PAGE 33...
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- Page 35 FUNCTION DISPLAY & RELATED BUTTONS The P3 has (2) displays on the rear panel; the left display for ON/OFF and the right display for Gobo Selection. The displays and related buttons serve to track lamp life in hours and perform DMX func- tions.
- Page 36 LAMP HOUR METER MODE The display can be changed to a resetable hour meter that keeps a memory of total elapsed lamp hours while ignited. This feature is useful in determining when a lamp should be replaced. Output and performance will dramatically decrease while the possibility of lamp failure will increase if the lamp is allowed to operate past its maximum rated life.
- Page 37 DMX OPERATION MODE In DMX operation, the fixture will be used in an installation where it is desirable to control several fixtures and related accessories with the use of sophisticated lighting programs or equipment (DMX source). This is most suitable for applications where all aspects of lighting are to be fully digitally programmed and executed.
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