Codan 3160 Installation Handbook
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Codan 3160 Installation Handbook

Codan 3160 Installation Handbook

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Power Amplifier

3160
H F R A D I O C O M M U N I C A T I O N S
I N S T A L L A T I O N H A N D B O O K

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Summary of Contents for Codan 3160

  • Page 1: Power Amplifier

    Power Amplifier 3160 H F R A D I O C O M M U N I C A T I O N S I N S T A L L A T I O N H A N D B O O K...
  • Page 2 No part of this handbook may be reproduced, transcribed, translated into any language or transmitted in any form whatsoever without the prior written consent of Codan Limited. © Copyright 2008, 2009 Codan Limited. Codan part number 15-04157-EN Issue 2, February 2009...

  • Page 3: Table Of Contents

    Grounding ..........20 Installing the 3160 in a basic layout ......21 Installing the 3160 in a stacked layout .
  • Page 4 Grounding the 3160 ........
  • Page 5 List of figures Figure 1: 3160 Power Amplifier ......4 Figure 2: Power supply from a 3020 Transceiver Supply ..6 Figure 3: Power supply from a 12 V battery .
  • Page 6 List of figures This page has been left blank intentionally. Power Amplifier 3160 Installation Handbook...
  • Page 7 Weights for accessories ......40 Table 4: Accessories for the 3160 Power Amplifier ..41 Table 5: Pinouts for the 12-way connector on the 3160 .
  • Page 8 List of tables This page has been left blank intentionally. Power Amplifier 3160 Installation Handbook...
  • Page 9 Introduction This handbook is for installers of the 3160 Power Amplifier. It assumes that you have experience in installing RF equipment. This handbook contains the following sections: Section 1 Overview—provides an overview of the 3160, typical layouts, care and safety, and...
  • Page 10 Introduction This page has been left blank intentionally. Power Amplifier 3160 Installation Handbook...

  • Page 11: Overview

    Overview This section contains the following topics: General (4) Power supply options (6) Typical layouts (8) Care and safety guidelines (13) Compatibility (14) Power Amplifier 3160 Installation Handbook...

  • Page 12: General

    Overview General The 3160 Power Amplifier is designed to provide 125 W transmitting power for a 2110M or 2110 Manpack Transceiver. The 3160 provides 12 V DC to the transceiver from a suitable power source. When the 3160 is connected into the transceiver system, it is automatically detected when the transceiver is switched on.
  • Page 13 Overview A typical 3160 Power Amplifier installation comprises: • a 2110M Manpack Transceiver (build standard A or later), or a 2110 Manpack Transceiver (build standard H or later) with firmware V4.91 or later • a 3160 Power Amplifier • a 2110 series Manpack Transceiver cradle with interface adaptor and external speaker •...

  • Page 14: Power Supply Options

    Overview Power supply options The 3160 Power Amplifier requires a 12 V DC supply. This may be supplied by one of the following sources: • 3020 Transceiver Supply (fixed station only; this requires connection to the AC mains supply) •...

  • Page 15: Figure 3: Power Supply From A 12 V Battery

    Figure 4: Power supply from a 24 V battery via a voltage regulator power adaptor cable 08-06808-xxx 24 V to 12 V voltage regulator 15-00508 fuse – 24 V battery (or two 12 V batteries) Power Amplifier 3160 Installation Handbook...

  • Page 16: Typical Layouts

    RF INPUT connector on the 3160. The RF output from the 3160 is sent to an antenna system via a coaxial cable connected to the connector.
  • Page 17 • a 2110 series Manpack Transceiver cradle with interface adaptor and external speaker • a 2110 amplifier adaptor panel • a power adaptor cable • a coaxial cable • a suitable 12 V DC supply Power Amplifier 3160 Installation Handbook...

  • Page 18: Figure 5: Basic Layout

    2110 amplifier adaptor panel 08-06809-001 Rear view of the transceiver 08-06808-002 TUNE FUNC MODE to 12 V DC FREE power supply EASI VIEW CALL TALK LOGS Front view of the transceiver 2110 cradle interface adaptor Power Amplifier 3160 Installation Handbook...
  • Page 19 12 V DC supply • a power amplifier mounting bracket (includes long screws for attaching the interface adaptor to the cradle) • a power supply cover (includes transceiver supply brackets and various captive nuts, screws and washers) (optional) Power Amplifier 3160 Installation Handbook...

  • Page 20: Figure 6: Stacked Layout

    (control) 2110 cradle 2110 amplifier adaptor to 12 V DC panel power supply external speaker TUNE FUNC MODE FREE EASI VIEW CALL TALK LOGS interface adaptor power supply cover Front view of the stack Power Amplifier 3160 Installation Handbook...

  • Page 21: Care And Safety Guidelines

    Care and safety guidelines The following guidelines are intended for best performance of the equipment and operator safety: • Ensure that the 3160 and manpack transceiver are in a well-ventilated area. • Check the mounting points regularly if the installation is subject to continuous vibration.

  • Page 22: Compatibility

    The build standard is indicated by the 8th NOTE character in the serial number of the transceiver. The serial number is located under the bar code. Upgrades are available for the hardware and firmware. Please contact your Codan representative for more information. Power Amplifier 3160 Installation Handbook...

  • Page 23: Installing The 3160

    Installing the 3160 in a stacked layout (22) Attaching the 2110 amplifier adaptor panel to the rear of the transceiver cradle (24) Attaching the 3160, voltage regulator and external speaker to a mounting surface (26) Attaching a suitable power supply to the power supply...

  • Page 24: Disclaimer

    While the following instructions are intended to assist with installation, it is the purchaser’s responsibility to ensure that the 3160 is installed with due regard to vehicle-occupant safety, WARNING particularly in the event of a vehicle accident.

  • Page 25: What You Need To Consider

    For dimensions of each item see page 37, Specifications. The fins on the heatsink of the 3160 should be oriented so that warm air can move easily away from the fins. Ideal orientations for the 3160 are shown in...

  • Page 26: Stacked Layout

    The power supply cover is not required if the NOTE system is powered from a 12 V DC vehicle battery. Mobile station The 3160 should be mounted in a location that: • is clear of surrounding body work • does not interfere with car openings •...
  • Page 27 Installing the 3160 Cabling in a vehicle The coaxial cable between the antenna and the 3160 should be installed as far as possible from other vehicle wiring, especially high-voltage ignition wiring or the engine management computer. The cabling must be in a position that: •...

  • Page 28: Fixed Station

    (see Figure 5 on page 10). In a mobile station, attach all items of the 3160 system to structural components of the vehicle. Do not attach any items to loose or plastic WARNING panels in a vehicle.

  • Page 29: Installing The 3160 In A Basic Layout

    For more information see Figure 5 on page Figure 7: Process for installing the 3160 in a basic layout page 24, Attaching the 2110 Attach the 2110 amplifier adaptor panel and...

  • Page 30: Installing The 3160 In A Stacked Layout

    Installing the 3160 in a stacked layout The stacked layout uses a power amplifier mounting bracket to attach the 3160 and external speaker to the transceiver cradle. For more information see Figure 6 on page The power supply cover is not required if the NOTE 3160 is connected directly to a 12 V DC battery.

  • Page 31: Figure 8: Process For Installing The 3160 In A Stacked Layout

    Installing the 3160 Figure 8: Process for installing the 3160 in a stacked layout page 24, Attaching the 2110 Attach the 2110 amplifier adaptor panel to amplifier adaptor panel to the rear the transceiver cradle of the transceiver cradle See the fitting instruction provided...

  • Page 32: Attaching The 2110 Amplifier Adaptor Panel To The Rear Of The Transceiver Cradle

    2110 amplifier adaptor panel Attach the 2110 amplifier adaptor panel to the rear of the cradle using the four M3 × 12 mm long, black, stainless steel, pan pozi screws provided. Power Amplifier 3160 Installation Handbook...
  • Page 33 Installing the 3160 If you are using a... Continue from... Basic layout Without power supply page 26, Attaching the 3160, voltage cover regulator and external speaker to a mounting surface Stacked layout With power supply cover page 27, Attaching a suitable power...

  • Page 34: Attaching The 3160, Voltage Regulator And External Speaker To A Mounting Surface

    M6 × 25 mm long, stainless steel Hex screw with an M6 stainless steel spring washer, and M6 stainless steel hex nut in each of the holes in the flanges of the 3160. Attach the voltage regulator to a suitable mounting surface using appropriate screws, washers, and nuts as required.

  • Page 35: Attaching A Suitable Power Supply To The Power Supply Cover

    All items must be mounted according to WARNING relevant standards and approvals. To attach the mounting bracket to the cradle: Position the power amplifier mounting bracket over the top of the transceiver cradle (see Figure 10). Power Amplifier 3160 Installation Handbook...

  • Page 36: Figure 10: Power Supply Cover, Cradle, And Power Amplifier

    2110 amplifier adaptor panel power supply cover Insert the coaxial cable (08-06809-002) into the two P-clips provided. Position the interface adaptor on the side of the power amplifier mounting bracket (see Figure 11). Power Amplifier 3160 Installation Handbook...

  • Page 37: Figure 11: Power Supply Cover, Cradle, Power Amplifier Mounting Bracket, Interface Adaptor, And Coaxial

    On the other side of the cradle, insert an M4 × 12 mm long, black, stainless steel, pan pozi screw into each of the P-clips, passing these through the power amplifier mounting bracket into the transceiver cradle. Power Amplifier 3160 Installation Handbook...
  • Page 38 Installing the 3160 Insert an M4 × 8 mm long, black, stainless steel, pan pozi screw into the remaining holes in the power amplifier mounting bracket to attach it to the transceiver cradle. Tighten all screws. Power Amplifier 3160 Installation Handbook...

  • Page 39: Attaching The 3160 And External Speaker To The Power Amplifier Mounting Bracket

    Front To attach the 3160 and speaker to the bracket: Position the 3160 on top of the power amplifier mounting bracket, with the connectors facing toward the rear of the transceiver cradle (see Figure 13).

  • Page 40: Figure 13: 3160 And Power Amplifier Mounting Bracket

    Attach the 3160 to the bracket using an M5 × 20 mm long, black, stainless steel, pan pozi screw through each hole in the flanges of the 3160 into the captive nut in the bracket. Attach the mounting cradle of the speaker to the power amplifier mounting bracket using an M4 ×...

  • Page 41: Connecting The Equipment

    To connect the equipment: Connect the 12-way connector on the power adaptor cable (08-06808-xxx) to the 12 V connector on the 3160. Connect the 6-way connector on the power adaptor cable to the connector on the 2110 amplifier adaptor panel.

  • Page 42: Setting Up The Transceiver

    Installing the 3160 Setting up the transceiver To set up the transceiver for operation with the 3160: Go to the Cfg Auto Tune Mode entry in the Control List. Do one of the following: • If the transceiver is installed permanently with the 3160, set the Cfg Auto Tune Mode entry to 50 Ohm.

  • Page 43: Installing The Station

    Installing the 3160 Installing the station To install the 3160 in a mobile or fixed station: Attach the transceiver cradle or the power supply cover to an appropriate mounting surface according to any relevant standards and approvals. In a mobile station, you may need to use a NOTE mounting setup that absorbs vibration.
  • Page 44 Installing the 3160 This page has been left blank intentionally. Power Amplifier 3160 Installation Handbook...

  • Page 45: Specifications

    30°C (86°F) 100%: all data modes up to maximum ambient temperature of 45°C (113°F) with Option F Supply voltage 13.6 V DC nominal, negative earth Normal operating 10.8 to 15 V range: Reverse polarity protected Power Amplifier 3160 Installation Handbook...
  • Page 46 Method 512.4: Immersion (IP68: immersion for 1 hour at a depth of 1 m (3 ft)) Method 514.5: Vibration Method 516.5: Shock Cooling Convection or fan (option F) Mounting Free standing Flange mounting (power supply cover) Enclosed mounting (transceiver cradle) Power Amplifier 3160 Installation Handbook...

  • Page 47: Figure 14: Dimensions

    (12.1 in W × 14.6 in D × 4.4 in H) amplifier adaptor panel (includes allowance for connectors) Power supply cover 304 mm W × 282 mm D × 83 mm H (12.0 in W × 11.1 in D × 3.3 in H) Power Amplifier 3160 Installation Handbook...

  • Page 48: Table 3: Weights For Accessories

    Power amplifier 2.2 kg (4.9 lb) 2110 amplifier adaptor 0.3 kg panel (0.7 lb) 0.3 kg (0.7 lb) Power amplifier mounting 0.5 kg bracket (1.1 lb) Power supply cover, 1.0 kg including brackets (2.2 lb) Power Amplifier 3160 Installation Handbook...

  • Page 49: Accessories

    Accessories Table 4: Accessories for the 3160 Power Amplifier Codan part Description number 15-00147 Power supply cover 15-00148 Power amplifier mounting bracket 08-06900-001 08-06808-500 Cable, control and power, 0.5 m 08-06808-002 Cable, control and power, 2 m 08-06809-002 Cable, coaxial, 0.7 m 08-06809-001 Cable, coaxial, 2.5 m...
  • Page 50 Accessories This page has been left blank intentionally. Power Amplifier 3160 Installation Handbook...

  • Page 51: Appendix A-Connectors

    Appendix A—Connectors Figure 15: Front view of the 12-way connector on the 3160 Table 5: Pinouts for the 12-way connector on the 3160 Pin no. Function Input/output Signal level Output 3.5 V = ALC control Fan (–) switched Output DC supply ground (–)

  • Page 52: Figure 16: Front View Of The 6-Way Connector On The 2110

    Input/output Signal level Screen ground Input DC supply ground (–) Input C clock Input 3.3 V data C data Input/output 3.3 V data Output 3.5 V = ALC control DC supply positive (+) Input 13.6 V nominal Power Amplifier 3160 Installation Handbook...

  • Page 53: Appendix B-Compliance

    Appendix B—Compliance This section contains the following topics: Introduction (46) European R&TTE Directive (46) EMC and safety notices (47) C-tick approval (48) IC approval (52) Register of hazardous substances (53) Power Amplifier 3160 Installation Handbook...

  • Page 54: Introduction

    European R&TTE Directive 1999/5/EC. This section also contains the requirements for FCC compliance. European R&TTE Directive The 3160 Power Amplifier has been tested and complies with the following standards and requirements (articles of the R&TTE Directive): •...

  • Page 55: Emc And Safety Notices

    125 W output Safe working distance is based on continuous exposure to CW-type transmissions, as set out in the ICNIRP Exposure Guidelines (1998) for occupational exposure. Safe working distance can be reduced with normal voice communication. Power Amplifier 3160 Installation Handbook...

  • Page 56: C-Tick Approval

    (where applicable). Electrical safety To ensure compliance with the European Low Voltage Directive is maintained, you must install the 3160 Power Amplifier in accordance with the instructions in this handbook, and operate the 3160 Power Amplifier in accordance with the instructions in the relevant Getting Started Guide and Reference Manual for your transceiver.

  • Page 57: Fcc Compliance

    Compliance FCC compliance FCC Part 90 certification The 3160 Power Amplifier has been tested and certified to FCC Part 90 (FCC identifier code DYY3160). FCC Part 15 compliance Any modifications made to the 3160 Power Amplifier that are not approved by the party responsible for compliance may void your equipment’s compliance under Part 15 of the FCC...

  • Page 58: Compliance With Rf Exposure Standards

    Compliance Compliance with RF exposure standards Your Codan HF transceiver system is designed and tested to comply with a number of national and international standards and guidelines (listed below) regarding human exposure to RF electromagnetic energy. This transceiver system complies with...

  • Page 59: Mobile Antennas

    Use only Codan’s approved supplied antenna. Approved accessories The Codan HF transceiver system has been tested and meets the FCC RF exposure guidelines when used with the Codan accessories supplied or designated for this product. Use of other accessories may not ensure compliance with the FCC’s...

  • Page 60: Ic Approval

    Compliance IC approval The 3160 Power Amplifier meets the requirements of RSS-131. The following information is relevant for the 3160 Power Amplifier: Nominal passband gain 10 dB Nominal bandwidth 28.4 MHz Rated mean output power 125 W 50 Ω Input/output impedance The manufacturer’s rated output power of this equipment is...

  • Page 61: Register Of Hazardous Substances

    (Hazardous Substances or Elements) 3160 功率放大器 (3160 Power Amplifier) 3160 主体装配 (3160 Main Assembly) 控制电缆 (Control Cable) 同轴电缆 (Coaxial Cable) 接地线 08- 04515- 001 (Earth Wire 08-04515-001) 功率放大器 3160 安装手册 (Power Amplifier 3160 Installation Handbook) Power Amplifier 3160 Installation Handbook...
  • Page 62 份 A= 十月份 , B= 十一月份 ,C= 十二月份 . The second character of the serial number provides the month of manufacture, that is, 1 to 9, A to C; A=10 month, B=11 month and C= 12 month. Power Amplifier 3160 Installation Handbook...

  • Page 63: Appendix C-Definitions

    NOTE interest to you proceed with caution as your actions may CAUTION lead to loss of data, privacy or signal quality your actions may cause harm to yourself or WARNING the equipment Power Amplifier 3160 Installation Handbook...

  • Page 64: Acronyms And Abbreviations

    ETSI European Telecommunications Standards Institute Federal Communications Commission high frequency ICNIRP International Commission on Non-Ionizing Radiation Protection IEEE Institute of Electrical and Electronic Engineers poly isobutylene R&TTE radio and telecommunications terminal equipment radio frequency Power Amplifier 3160 Installation Handbook...

  • Page 65: Glossary

    3160, ancillary equipment, and appropriate connecting cables. basic layout The layout of the manpack transceiver and 3160 without frames and brackets. stacked layout The layout of the manpack transceiver and 3160 with various frames and brackets. Power Amplifier 3160 Installation Handbook...

  • Page 66: Units

    Imperial dimensions are in United States NOTE Customary Units. Measurement Unit Abbreviation Current ampere Frequency hertz Ω Impedance Length metre (inch/feet) (in/ft) Power watt Power ratio decibel Temperature degrees Celsius °C (Fahrenheit) (°F) Voltage volt Weight gram (pound) (lb) Power Amplifier 3160 Installation Handbook...

  • Page 67: Unit Multipliers

    Definitions Unit multipliers Units are expressed in accordance with ISO 1000:1992 ‘SI units and recommendations for NOTE the use of their multiples and of certain other units’. Unit Name Multiplier mega 1000000 deci milli 0.001 Power Amplifier 3160 Installation Handbook...

  • Page 68: About This Issue

    Definitions About this issue This is the second issue of the Power Amplifier 3160 Installation Handbook. Requirements for FCC compliance and IC approval have been added. Associated documents This handbook is one of a series of documents associated with the 3160 Power Amplifier. The other documents are: •...
  • Page 69 20 power amplifier mounting bracket 27, 31 power supply 27 EMC and safety notices stacked layout 18, 22 compliance transceiver cradle 24, 27 electrical safety 48 voltage regulator 26 EMC 48 radiation safety 47 Power Amplifier 3160 Installation Handbook Index-1...
  • Page 70 46 declaration of conformity 46 product marking and labelling 46 safety electrical 48 radiation 47 specifications 37 stacked layout 18 station fixed 20 installing 35 mobile 18 transceiver setting up 34 typical equipment 5 Index-2 Power Amplifier 3160 Installation Handbook...
  • Page 71 81 Graves Street Newton SA 5074 AUSTRALIA Telephone +61 8 8305 0311 Facsimile +61 8 8305 0411 asiasales@codan.com.au Codan (UK) Ltd Unit C4 Endeavour Place Coxbridge Business Park Farnham Surrey GU10 5EH UNITED KINGDOM Telephone +44 1252 717 272 Facsimile +44 1252 717 337 uksales@codan.com.au...

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