ComAp InteliCharger 240 24 Reference Manual

ComAp InteliCharger 240 24 Reference Manual

Inovative advanced battery charger

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InteliCharger
240 24
SW version 1.0.0
Copyright © 2016 ComAp a.s.
Written by Dan Svanda
Prague, Czech Republic
ComAp a.s., U Uranie 14a/1612,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: info@comap.cz, www.comap.cz
Inovative advanced battery
Global Guide
charger
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5
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15
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17

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Summary of Contents for ComAp InteliCharger 240 24

  • Page 1: Table Of Contents

    3 Wiring 4 Charger setup and operation 5 Standards and certifications 6 Mechanical specifications 7 Technical data Copyright © 2016 ComAp a.s. Written by Dan Svanda Prague, Czech Republic ComAp a.s., U Uranie 14a/1612, 170 00 Prague 7, Czech Republic...
  • Page 2 Status indicators Battery type selection Boost charge selection Life Test function Power supply mode Battery care Charging curve Diagnostic checks Protection Thermal behavior Rail mounting 5 Standards and certifications 6 Mechanical specifications 7 Technical data InteliCharger 240 24 Reference Guide...
  • Page 3: Document Information

    Official version of the ComAp’s End User's Guide/Manual is the version published in English. ComAp reserves the right to update this End User's Guide/Manual at any time. ComAp does not assume any responsibility for its use outside of the scope of the Terms or the Conditions and the License Agreement.
  • Page 4 For more details relating to the Ownership, Extent of Permitted Reproductions Term of Use of the Documentation and to the Confidentiality rules please review and comply with the ComAp’s License Agreement, Terms and Conditions available on www.comap.cz. InteliCharger 240 24 Reference Guide...
  • Page 5: Charger Overview

    2 Charger overview 2.1 General description The InteliCharger 240 24 is an advanced, automatic, multi-stage battery charger using “Switched mode technology” and “Battery care philosophy”, suited to meet the most advanced requirements of battery manufacturers. The battery care concept is based on algorithms that implement automatic battery charging, battery life optimization, flat batteries recovery and real time diagnosis.
  • Page 6 Protected against short circuit, reversed polarity, overload and over temperature. Signal output terminal (voltage free contact) for discharged or damaged battery and charging fail signaling. Signal output terminal (voltage free contact) for Mains power input fail signaling. IP20 protection. DIN rail mounting. InteliCharger 240 24 Reference Guide...
  • Page 7: Wiring

    3.2 Battery output wiring diagram InteliCharger 240 24 support single 24 V output. It is possible to connect two 12 V batteries in series. Fuse position example is for installations where ´-´ battery pole is grounded. for single 24 V battery connection...
  • Page 8: Wires Parameters

    Stripping length [–] [Nm] [mm] 0.2–2.5 0.2–2.5 24–14 0.5–0.6 Note: The connection is made by the screw type 2.5 mm terminal blocks. Use only copper cables that are designed for operating temperatures higher than 75 °C. InteliCharger 240 24 Reference Guide...
  • Page 9: Charger Setup And Operation

    . Set the maximum charging current (in A) as 20–100 % of the battery capacity (in Ah). Battery output terminal Connect the battery between pin 1 (- polarity) and pin 2 (+ polarity). use two batteries (12 V) for 24 V charger output InteliCharger 240 24 Reference Guide...
  • Page 10: Signal Output Terminals

    Status indicators Mains fail indicator. Battery or charge fail indicator. Diagnostic indicator. Charging phase Diagnostic indicator Fail indicator – led off Float 1 blink / 2 s – led off Absorption 1 blink / s InteliCharger 240 24 Reference Guide...
  • Page 11: Battery Type Selection

    9 blink / pause Battery type selection InteliCharger 240 24 is completely automatic charger suitable to charge most battery types. Charger can charge open lead acid, sealed lead acid, gel and NiCd–NiMH batteries. IMPORTANT: Power off the charger before setting the jumper.
  • Page 12: Life Test Function

    Automatic multi-stage operation and real time diagnosis allows fast recharge and recovery of deeply discharged batteries, adding value and reliability to the system hosting the InteliCharger 240 24 device. The type of charging is Voltage stabilized and Current stabilized IUoU.
  • Page 13: Diagnostic Checks

    If happen, the device must be checked by manufacturer. secondary side The charger is electrically protected against short circuits and overload. Output current is electronically limited. The charger is automatically protected against reversed battery polarity. InteliCharger 240 24 Reference Guide...
  • Page 14: Thermal Behavior

    Recovery state is not available at the types of chargers with power supply mode always on. Recovery state will not be triggered at this particular product. Recovery state is not available at the types of chargers with power supply mode always on. Recovery state will not be triggered at this particular product. InteliCharger 240 24 Reference Guide...
  • Page 15: Standards And Certifications

    In conformity to: UL1236, IEC/EN 60335-2-29 Battery chargers; EN60950 / UL1950; Electrical safety EN54-4 Fire Detection and fire alarm systems; 89/336/EEC EMC Directive; 2006/95/EC (Low Voltage); DIN41773 (Charging cycle); Emission: IEC 61000-6-4; Immunity: IEC 61000-6-2. CE. InteliCharger 240 24 Reference Guide...
  • Page 16: Mechanical Specifications

    A rugged aluminum case for DIN rail mounting with top and bottom perforation for auto Case convention cooling. Weight 0.85 kg (1.9 lbs) Dimension 112 mm × 114 mm × 136 mm (4.41" × 4.48" × 5.35") (W×H×D) Image 4.2 Drawing and dimensions InteliCharger 240 24 Reference Guide...
  • Page 17: Technical Data

    Max humidity (25 °C) 95 % IP protection class (EN/IEC 60529) IP20 Reliability (MTBF IEC 61709) > 300 000 h Protection class (with PE connected) Dimension (w×h×d) 112 mm × 114 mm × 136 mm Weight approx. 0.85 kg InteliCharger 240 24 Reference Guide...

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