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Everest UL 2703 Assembly Instructions Manual

Residential roof solutions crossrail shared rail system
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ASSEMBLY INSTRUCTIONS
RESIDENTIAL ROOF SOLUTIONS
CROSSRAIL SHARED RAIL SYSTEM
USA
UL 2703 Listed System

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Summary of Contents for Everest UL 2703

  • Page 1 ASSEMBLY INSTRUCTIONS RESIDENTIAL ROOF SOLUTIONS CROSSRAIL SHARED RAIL SYSTEM UL 2703 Listed System...

  • Page 2: Table Of Contents

    ENGINEERING STRENGTH IS AT OUR CORE With sophisticated product innovations and a deep customer focus, Everest Solar is the engineering leader for all your mounting system needs. We are the US division of K2 Systems, one of Europe’s market leaders with more than 5.0 GW installed.

  • Page 3: Safety Regulations

    In the event our general installation and assembly instructions are not followed, or that not all system components and assemblies are used according to these instructions, or that components are used which were not obtained from us, Everest Solar Systems is not liable for any resulting defects and damages, and the exclusive, limited warranty will be void.

  • Page 4: Materials Required

    UL 2703 LISTED COMPONENTS All components evaluated under UL 2703 and encompassed within Everest Solar System’s UL 2703 Listing shown below If you seek a UL Listed System, only the parts shown on this page are acceptable.
  • Page 5 CrossRail 48-S End Cap shown Material: glass fiber reinforced polyamide TOOLS AND TORQUE SPECIFICATIONS REQUIRED Everest Solar Systems are designed to make installation easy and fast. The basic tools required to assemble the parts are listed below as a guide. TOOLS REQUIRED TORQUE SPECIFICATIONS Torque wrench (0 –...

  • Page 6: Bonding And Grounding

    Everest Solar Systems has obtained a UL 2703 system listing from Underwriter’s Laboratories (UL). A sample bonding path diagram is shown in Figure 1 below. Your specifi c installation may vary, based upon site conditions and your AHJ‘s requirements.

  • Page 7: Module Compatibility

    EVEREST CROSSRAIL SYSTEM WAS TESTED WITH THE FOLLOWING: NRTL Listed LG Modules: NRTL Listed Soluxtec Modules: UL Listed Mission Solar Modules: LGxxxS1C-G4 FR xxx Wp MSExxxSB1J LGxxxN1C-G4 Power Slate 54 Mono Dark Series LGxxxS2WG4 Power Slate 54 Mono Series NRTL Listed ET Solar Modules:...

  • Page 8: Fire Rating

    CROSSRAIL FIRE RATING: The CrossRail 48-S/48 system has undergone fi re performance testing in accordance with UL 2703, Fire Performance. A System Class A fi re rating is achieved when using CrossRail 48-S/48 under the following conditions: Roof slope of 2/12 inch rise per linear foot or greater.

  • Page 9: Assembly

    ASSEMBLY: STEP BY STEP PREPARE ROOF FOR COMP SHINGLE FLASHING of 19 Locate the rafters and snap horizontal and vertical lines to mark the installation position for each EverFlash flashing. To mark the vertical lines, locate corner of desired array position on each end of the roof. Measure up from chalk line the distance of the modules plus 3/4 inch.
  • Page 10 ATTACH L-FOOT of 19 Insert the T-bolt through the L-foot slot and into the top channel of the Slider. Turn the T-bolt clockwise ensuring that the mark at the end of the shaft is vertical, indicating proper alignment. Attach the M10 Serrated Hex Nut and tighten enough that the L-foot is snug, but can still slide along the bracket.
  • Page 11 CONTINUED... IMAGE 1 of 19 (Module - 3/4“) (Module 3/4“) Measured Module Jig Dimension for Measured Module Jig Dimension Example Length (used for Portrait Installation Width (used for Landscape portrait installation) (rail spacing) for landscape Installation installation) (rail spacing) English Units 64 1/2 inch 64 1/2 - 3/4 = 39 3/8 inch...
  • Page 12 OPTIONAL: INSTALL ARRAY SKIRT of 19 Using the end clamp set from Everest Solar Systems, attach the Array Skirt to the top channel of CrossRail. Torque M8 Allen bolt to 10.3 ft-lb (14Nm). Step 1: Place Array Skirt into channel ensuring tabs lock into the channel.
  • Page 13 SET MODULES INTO PLACE of 19 For modules with frame thickness greater than 35mm, use lip on the AddOn to rest modules prior to clamping. Recommendation: Start at bottom module row and work up. Lay the modules in a row down one at a time. Safely connect properly managed wired to the modules before setting them down.

  • Page 14: System Grounding

    Materials required: WEEB Lug 8.0 or 10.3 Assembly Note: Verify with your local jurisdiction that the WEEB Lug 8.0 or 10.3 is considered a single-use item in a UL 2703 Listed System. Warning: Employ best industry practices to ensure that copper does not contact aluminum and galvanized steel.

  • Page 15: Terms And Conditions

    Product images are for illustrative purposes only. Specifications are subject to change without notice. All sales of our products shall be subject to Everest Solar Systems terms and conditions, including the exclusive limited warranty set forth therein. The terms and conditions can be found at http://www.everest-solarsystems.com/...

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