Poulan Pro DB27H48YT Operator's Manual
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Poulan Pro DB27H48YT Operator's Manual

Poulan Pro DB27H48YT Operator's Manual

Poulan pro lawn mower user manual
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IMPORTANT MANUAL
Do Not Throw Away
OPERATOR'S MANUAL
MODEL:
DB27H48YT
LAWN TRACTOR
WARNING:
Read this Manual and follow all Warnings and
Safety Instructions, Failure to do so can result
in serious injury.
ALWAYS WEAR EYE PROTECTION
DURING OPERATION
Visit our website: www.poulan-pro.com
195854
12,22,04
RD
Printed in U,S,A,

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  • Page 1 IMPORTANT MANUAL OPERATOR'S MANUAL MODEL: DB27H48YT LAWN TRACTOR ALWAYS WEAR EYE PROTECTION Visit our website: www.poulan-pro.com Do Not Throw Away Read this Manual and follow all Warnings and Safety Instructions, Failure to do so can result in serious injury. DURING OPERATION...
  • Page 2 Safe Operation IMPORTANT: THIS CUTTING MACHINE TO OBSERVETHE FOLLOWINGSAFETY INSTRUCTIONSCOULD RESULTIN SERIOUS INJURYOR DEATH WARNING: In order to prevent ac- cidental starting when setting transporting, adjusting or making re- pairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
  • Page 3 Safe Operation III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them, •...
  • Page 4 PRODUCT SPECIFICATIONS Gasoline Capacity 4.0 Gallons and Type: Unleaded Oil Type (API-SG-SL): SAE 30 (above SAE 5W-30 Oil Capacity: W/Filter: W/O Filter: 3.75 Pints Spark Plug: Champion (Gap: .040") Ground Speed (MPFI): Forward: Reverse: Tire Pressure: Front: Rear: Charging System: 16 Amps Battery: AMP/FIR:...
  • Page 5 UNASSEMBLED Steering Wheel Steering Wheel Adapter (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 Nose Roller _R Nose Roller Nose Roller_/_ Brackets_ (2) Hex Bolts 5/16-18 x 1 Mower 2) Retainer Springs single loop) (1)Front Plate Assembly (2)Flanged Pins Steering Wheel...
  • Page 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY...
  • Page 7 SEAT SEAT PAN FLAT WASHER ADJUSTMENT KNOB FIG. 2 CHECK BATTERY (See Fig. 3) • Lift hood to raised position, • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY"...
  • Page 8 TO ATTACH NOSE ROLLER • Assemble brackets "A" and "B" to the inside of mower mounting brackets as shown. Tighten securely. NOTE: Be sure bracket tabs are positioned in tab holes in mower brackets. • Position nose roller between brackets and install rod and retainer spring.
  • Page 9 BELT TENSION ROD (DISENGAGED POSITION) CHASSIS . _.; _ BRACKET GAUGE WHEEL DOUBLE LOOP RETAINER SPRING ANTI-SWAY USE PLIERS FOR RETAINER SPRINGS SUSPENSION ARMS DOUBLELOOP SPRING(OUTWARD DECK PINS) LOOP UP CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes, Correct tire pressure is important for best cutting performance,...
  • Page 10 These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their mean- ing, REVERSE NEUTRAL ENGINE OFF REVERSE ENGINE ON OPERATION SYSTEM (ROS) OVER TEMP FUEL OIL PRESSURE LIGHT ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED LIGHTS ON FREE WHEEL...
  • Page 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference, THROTTLE CONTROL CLUTCH/BRAKE PEDAL KNOB FREE WHEEL CONTROL Our tractors conform to the safety standards of the American National Standards Institute,...
  • Page 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while op- erating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 13 TO ADJUST GAUGE WHEELS (See Fig. 9) Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position, Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions, NOTE:Adjust gauge wheels with tractor on a flat level surface,...
  • Page 14 • Avoid stopping or changing speed on hills, • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake, • Move motion control lever to neutral (N) position, IMPORTANT: THE MOTIONCONTROLLEVERDOES NOT RETURNTO NEUTRAL...
  • Page 15 WARM WEATHER STARTING (50° F and above) • When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. •...

  • Page 16: Maintenance

    AS YOU COMPLETE R EGU LARSE RVlCE Check Brake Operation Check Tire Pressure Check Operator Presence ROS Systems Check for Loose Fasteners Sharpen/Replace Mower Lubricati°n Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) Change...
  • Page 17 TRACTOR Always observe safety rules when performing any main- tenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted, (See "TO ADJUST BRAKE"...
  • Page 18 CENTER HOLE 5/8" BOLT OR PIN FIG. 14 BATTERY You rtractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. •...

  • Page 19: Operation

    • Unlock drain valve by pushing inward and turning counterclockwise, • To open, pull out on the drain valve, • After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. •...
  • Page 20 SERVICE WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" • Turn ignition key to "STOP" and remove key. •...

  • Page 21: Service And Adjustments

    SERVICE Position front plate assembly between front mower brackets, Raise deck and plate assembly to align holes and insert flanged pins, Secure pins with double loop retainer springs between the plate assembly and mower brackets, NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin, If necessary, move mower side-to-side to give space between plate and mower brackets.
  • Page 22 SERVICE BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH NUT"D"_ • FRONT PLATE AS- /.' 1 "_ FIG. 22 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 23) • Park tractor on a level surface, Engage parking brake, •...
  • Page 23 SERVICE TO REPLACE MOWER BLADE (SECONDARY) (See Fig. 24) DRIVE BELT Park the tractor on level surface. Engage parking brake, • Remove mower (See "TO REMOVE MOWER" in this section of manual), • Remove screws from R.H, and L,H. mandrel covers and remove covers, REMOVE MOWER DRIVE BELT (Refer to "TO REMOVE MOWER DRIVE BELT"...
  • Page 24 SERVICE • If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16", Retighten jam nut against nut "A", Engage transmission by placing freewheel control in "transmission engaged" position. Road test tractor for proper stopping distance as stated above.
  • Page 25 SERVICE MOTION CONTROL LEVER -_ FIG. 27 TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See"PURGETRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steer-...

  • Page 26: Assembly

    SERVICE REPLACING BATTERY (See Fig. 30) & WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connect- ing battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acci- dental grounding.

  • Page 27: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more, gasoline in the tank inside a building where fumes may reach an open flame WARNING: Never store the tractor with or spark.

  • Page 28: Troubleshooting

    TROUBLESHOOTING CAUSE PROBLEM Will not start Out of fuel. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter.

  • Page 29: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE Engine dies when Reverse operation system tractor is shifted (ROB) is not "ON" while into reverse mower or other attachment is engaged. Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poorcut-uneven Worn, bent or loose blade.

  • Page 30: Warranty

    The Manufacturer warrants to the original als and workmanship. For a period of two (2) years from date of purchase replace, at our option, without charge to materials or workmanship. This Warranty This warranty does not apply to the engine, cept as noted below) or components Transportation...
  • Page 31 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES 1. Fold this page along dotted line indicated 2. Hold page before you so that its left edge is vertically trunk or other upright structure.
  • Page 32 PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For Parts and service, contact our authorized distributor: call 1-800-849-1297 •...

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