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Table of Contents
Summary of Contents for Flyboard Pro Series
- Page 2 Before lifting up to 2 meters or more, and before diving: make sure there is a minimum depth of 4 meters and that the water is clear enough to estimate the depth and the reliefs. It is strongly recommended not to take off, land or use Flyboard® near to any source of risk such as rocks, docks, beaches, boats, banks etc. Misuse of Flyboard® can result in serious injuries.
- Page 3 Ensure any trajectory taken opposite the PWC is not too tight, but keep a radius curvature of 4 meters minimum. An aggressive turn leads Flyboard® to over break and makes the PWC take an abrupt turn with the possible cases: - Fall of the Flyboard®...
- Page 4 USING FLYBOARD® WITH EMK (OPTIONAL) If the Flyboard® user uses the EMK for the first time, level 1 (learning mode) must be used first (only 1 LED lit) during 20 minutes at least. The user must train at each level for 20 minutes minimum before advancing to the next level. At the exception of level 4 which should never be used before 5 hours of training at level 3, and level 5 which should never be used before 10 hours of training at level 4.training at level 3, and level 5...
- Page 5 Adapting Flyboard® on Sea Doo Spark: A specific adaptation system is available for the use of Flyboard® with the Sea Doo Spark (2 or 3 seaters, with or without IBR, recommended for 90HP version). Please refer to page 17 for complete assembly instructions.
- Page 6 • Change the parts ref. FB04051, FB04070, FB04071, FB04087, FB04094 and FB03011 every year. • Flyboard® should be rinsed with clean water after each use (hose, deck, bindings) and stored in a dry location away from direct sunlight (this does not apply to the X-Armor hose ZR01003 / ZR01003-23).
- Page 7 FLYBOARD® PRO SERIES REF. DESIGN TION FB04B01 FLYBOARD® DECK FB03004 (S-M) BINDINGS FB03009(L-XL) FB03 03 HOSE SWIVEL PRO RIDER HOSE FB02002 ZR01002 /-23 X-POWER HOSE X-ARMOR HOSE ZR01003 /-23 FB02020 HOSE STRAP FB02022 FASTENING STRAP FB03 08 PUMP INTERFACE FB03 01...
- Page 8 Adaptors are compulsory to allow assembly between Flyboard® and the PWC. They are available through the distribution network, and compa-tible with all main brands: Sea Doo, Yamaha, Kawasaki and Honda. As the adaptor is not included in the Flyboard® kit, please ensure your dealer know which PWC brand and model you intend to use with Flyboard®.
- Page 9 FB03KAF01: SEA DOO FLYBOARD® ADAPTER KIT REF. DESIGN TION FB03039 SPECIAL BARB FB03049 BARB O-RING FB02266 LUG STUG FB02272 SPECIAL NUT 2012 + FB02263 SPECIAL NUT FB02200 SPECIAL RING 1 FB02201 CHC SCREW M8X30 FB02067 CHC SCREW M8X100 INSTRUCTIONS : FB03039 : Plug the connector ref.
- Page 10 FB03KAF02: SEA DOO 2010 FLYBOARD® ADAPTER REF. DESIGN TION FB03060 MALE CONNECTOR Ø8 FB02017 FILLISTER HEAD SCREW M8X30 FB02202 SEADOO 2010 SPACER FB02203 SEADOO 2010 PUMP ADAPTER FB02204 CHC SCREW M8X80 INSTRUCTIONS : FB03028 : Connect the Venturi pipe réf. FB03028 using the connector ref. FB03060 to the original PWC’s Venturi pipe (see picture 1).
- Page 11 FB03KAF03: KAWASAKI 15F FLYBOARD® ADAPTER REF. DESIGN TION FB03053 MALE CONNECTOR Ø8/10 FB02205 KAWASAKI 15F PUMP ADAPTER FB02201 CHC SCREW M8X30 FB02206 SPECIAL RING 2 INSTRUCTIONS : FB03028 : Connect the Venturi pipe réf. FB03028 using the connector ref. FB03060 to the original PWC’s...
- Page 12 FB03KAF04: KAWASAKI ULTRA FLYBOARD® ADAPTER REF. DESIGN TION FB03053 M LE CONNECTOR Ø8/10 FB02229 REINFORCING - SM LL FB02230 REINFORCING BOSS L RGE FB02207 K W S KI ULTR PUMP D PTER FB02232 SCREW M10X30 FB02231 SCREW M8X150 FB02206 SPECI L RING 2...
- Page 13 FB03KAF05: YAMAHA FLYBOARD® ADAPTER REF. DESIGN TION FB03053 MALE CONNECTOR Ø8/10 FB02209 YAMAHA PUMP SPACER FB02208 YAMAHA PUMP ADAPTER FB02210 SPECIAL SCREW M10X120 INSTRUCTIONS : FB03028 : Connect the Venturi pipe réf. FB03028 using the connector ref. FB03060 to the original PWC’s...
- Page 14 FB03KAF06: HONDA FLYBOARD® ADAPTER KIT REF. DESIGN TION FB03053 MALE CONNECTOR Ø8/10 FB02206 SPECIAL RING 2 FB02201 8X30 SCREW INSTRUCTIONS : FB03028 : Connect the Venturi pipe réf. FB03028 using the connector ref. FB03060 to the original PWC’s Venturi pipe (see picture 1). FB02201 : Torque 28 N.m, use medium strength thread locking fluid.
- Page 15 STEP 02 : PWC CONNECTION ASSEMBLY Standard version X-Power version Assembly with X-Power hose Assembly with Pro Rider and X-Armor hoses (ZR01002/ZR01002-23) (FB02002/ZR01003/ZR01003-23) INSTRUCTIONS : FB03A01: Pull and turn the index pin ref. FB02014 to keep it in open position. Slot the U-Pipe ref. FB03A01 in the matching holes of the pump interface ref.
- Page 16 STEP 02BIS : PWC CONNECTION ASSEMBLY WITH SEA DOO SPARK The assembly system compatible with Sea Doo Spark can be assembled to the 2 and 3 seaters models, with and without IBR. We recommend 90HP. 1 Assembly of the stop cylinders on the relevant mount You will find two mounts for assembly of the stops ref.
- Page 17 STEP 02BIS : PWC CONNECTION ASSEMBLY WITH SEA DOO SPARK 3.PWC Modifications a. IBR Models : Quick assembly / unassembly of IBR Remove the M8 screw from the IBR cover with size 13 key. This will stop the cover from coming down automatically when the U-Pipe will be in place.
- Page 18 STEP 02BIS : PWC CONNECTION ASSEMBLY WITH SEA DOO SPARK...
- Page 19 STEP 02BIS : PWC CONNECTION ASSEMBLY WITH SEA DOO SPARK Assemble the brackets ref FB05010 and FB05011 (IBR) or FB05012 and FB05013 (non IBR) making sure right and left are used in the right location. Turn the brackets approximately 10 times on each side...
- Page 20 STEP 02BIS : PWC CONNECTION ASSEMBLY WITH SEA DOO SPARK Insert the u-pipe inside the directional nozzle.
- Page 21 STEP 02BIS : PWC CONNECTION ASSEMBLY WITH SEA DOO SPARK Hook the brackets onto the IBR bar and close the fasteners. Hook the brackets onto the bolts ref. FB05009 and close the fasteners. Important: the U-pipe must be firmly attached. If not, each bracket must me given an extra turn. When the right fastener is closed, the left one must position itself naturally at a 45°...
- Page 22 STEP 02BIS : PWC CONNECTION ASSEMBLY WITH SEA DOO SPARK Once the brackets are set to the right length, lock the nut with a size 13 wrench key. The stop cylinders are adjusted against the PWC’s hull.
- Page 23 STEP 02BIS : PWC CONNECTION ASSEMBLY WITH SEA DOO SPARK Tighten the strap firmly using the ratchet. Ensure the trap is tensed to its maximum. Warning, if the strap is not tightened enough, the steering system of the PWC is at risk of being damaged. Ensure that the black cylinders are tightly against the hull and correctly positioned with no risk of moving.
- Page 24 STEP 02TER : PWC CONNECTION ASSEMBLY WITH DUAL SWIVEL SYSTEM The dual swivel system includes an additional swivel to be connected to the U-Pipe. This option stops the hose from tangling or pinching while executing fast paced tricks such as backflips, spins, etc. Using this system will improve hose durability (slower wear), increases security (less falls) and of course the pleasure and sensations.
- Page 25 STEP 03 : ASSEMBLY OF THE STRAPS AND CARABINER Straps / carabiner for dual swivel system Straps / carabiner for classic system INSTRUCTIONS : FB02022/FB04022 : Slip the strap ref. FB02020/FB04020 over the supply hose. Put the strap FB02022/FB04022 through the front towing hook of the PWC.
- Page 26 STEP 04: HOSE SWIVEL ASSEMBLY With X-Power hose (ZR01002/ZR01002-23) With Pro Rider hose (FB02002) and X-Armor hose (ZR01003/ZR01003-23) INSTRUCTIONS: INSTRUCTIONS: FB02003: Open the black cuff ref. HB01058 and place it over FB02003: Slip the clamps ref. FB02003 over the hose. Slip the hose over the hose swivel ref.
- Page 27 STEP 05 : BINDINGS ASSEMBLY INSTRUCTIONS: Slip the ring ref. FB03006 over the screw ref. FB02005 putting the teeth of the ring downwards. Insert through the plastic fixation of the binding, in one of the 3 aligned holes shown on the picture. These 3 holes help you adjust the position of the bindings (towards the front or the back of the board) depending on personal preference.
- Page 28 NOZZLES’ RINGS The Flyboard® kit is supplied with standard Ø61mm swivel rings (ref. FB04044) that are suitable for most PWCs. The Sea Doo Spark Flyboard® kit (FB05000 / FB05000L / FB05600 / FB05600L) is supplied with Ø57mm rings (ref. FB04097).
- Page 29 Optional Ø57mm rings (ref. FB04097) can be used to increase the PWC’s power. It is recommended for Sea Doo spark Flyboard® kit (FB05000 /FB05000L / FB05600 / FB05600L, supplied in this kit as standard), or any PWC equipped with a dual impeller.
- Page 30 OPTION : SPECIAL NOZZLE RINGS You can purchase special black nozzle rings ref. FB04C47 with your local reseller. These rings give a better balance to the user, as well as more precision/aggressively in their movements, through a shift of the stress on the user’s body. Therefore, these rings are beneficial for all types of riders Before After...
- Page 31 It is possible to adjust the angle of the nozzles ref. FB04042 depending on the user’s preferences. The Flyboard® kit is supplied with the nozzles set to a 0° angle (neutral position). It is possible to adjust the nozzle up to 7.5°...
- Page 32 It is possible to lock the Flyboard® deck with both feet flat with the index pin ref. FB04082 located between the users feet (supplied in locked po-sition). To unlock the system, pull the index pin ref. FB04082 and turn it so it remains open. It is possible to lock and unlock this feature whilst flying.
- Page 33 STEP 09 : ADJUSTING THE TWISTING FEATURE Adjusting the resistance of the system The twisting feature can be enabled with a push of the legs more or less intense. This can be adjusted by screwing or unscrewing the adjustment tip ref. FB04043 with a size 8 Allen key. Tighten the adjustment tip ref.
- Page 34 Each side of the deck can be set to a different twisting angle, depending on the user’s personal preference. The Flyboard® kit is supplied with the following settings: 0° on the right and 10° on the left (see fig.1). This setting is recommended for most users with regular stance that are learning to use the feature.
- Page 35 STEP 09 : ADJUSTING THE TWISTING FEATURE Adjusting the twisting depth (0°, 10° ou 20°) Fig. 1 Original setup : 0° on right foot and 10° on left foot (front view) Increasing the twisting depth to 20° Use a size 8 spanner to remove the stop screw (ref. FB04091) that is in hole 2. Move it to hole 3 and screw back in. Set the twisting to 10°...
- Page 36 STEP 09 : ADJUSTING THE TWISTING FEATURE Twist the board to aid accessibility and unscrew the remaining stop screw (ref. FB04091) with a cross-head screwdriver, to screw it back in hole 2 (fig. 1). Fig. 1 Screw the other stop screw (ref. FB04091) in hole 3 on the other side (fig. 2). Fig.
- Page 37 STEP 09 : ADJUSTING THE TWISTING FEATURE Adjusting the twisting depth to 20° each side Slightly unscrew the adjustment tip ref. FB04043 to aid manipulation of the board. You need to access the stop screw (ref. FB04091) in hole 2. Start removing the stop screw that is located in hole 3 with the size 8 spanner.
- Page 38 STEP 10 : QUICK CONNECTION HOSE / BOARD If the Flyboard® kit is used with the hose swivel ref. FB03A03 (previous Flyboard® version or Hoverboard by ZR®), please refer to annex 10 (page 56). INSTRUCTIONS : Pull and turn the index pin ref. FB04046.
- Page 39 STEP 11 : QUICK CONNECTION HOSE / U-PIPE (opt.) This only applies to kits including dual swivel system INSTRUCTIONS : Pull and turn the index pin ref. FB04046. • Insert the hose swivel ref. FB03A03 on the y pipe ref. FB04A01 by aligning the notches. •...
- Page 40 INSTALLATION (OPTIONAL) The Quick Nozzle is a PWC nozzle compatible with the Flyboard® pump interface (ref. FB03A08) that allows the user to use the steering of the PWC in seconds as opposed to assembling the original nozzle back to the PWC.
- Page 41 FB03218: Screw inside the female part of the quick ball ref. FB03219 and mount onto the steering cable in place of the original quick ball (see photo). FB03219 : Reassemble the male and female part together Non compatible/necessary with Sea Doo Spark Flyboard® kit : ref. FB05000, FB05000L, FB05600, FB05600L...
- Page 42 FB02225: Screw inside the female part of the quick ball ref. FB03219 and mount onto the steering cable in place of the original quick ball (see photo). FB03219 :Reassemble the male and female part together Non compatible/necessary with Sea Doo Spark Flyboard® kit : ref. FB05000, FB05000L, FB05600, FB05600L...
- Page 43 (depending on your PWC model), so the steering cable remains in its axis as much as possible. Mount the female part onto the steering cable in place of the original quick ball (see photo). Reassemble the male and female part together Non compatible/necessary with Sea Doo Spark Flyboard® kit : ref. FB05000, FB05000L, FB05600, FB05600L...
- Page 44 FB03222: Screw inside the female part of the quick ball ref. FB03219 and mount onto the steering cable in place of the original quick ball (see photo). FB03219: Reassemble the male and female part together. Non compatible/necessary with Sea Doo Spark Flyboard® kit : ref. FB05000, FB05000L, FB05600, FB05600L...
- Page 45 FB03234: Screw inside the female part of the quick ball ref. FB03219 and mount onto the steering cable in place of the original quick ball (see photo). FB03219 : Reassemble the male and female part together. Non compatible/necessary with Sea Doo Spark Flyboard® kit : ref. FB05000, FB05000L, FB05600, FB05600L...
- Page 46 ANNEX 1 : FLYBOARD® DECK (TOP)
- Page 47 ANNEX 2 : FLYBOARD® DECK (BOTTOM)
- Page 48 ANNEX 1 : FLYBOARD® DECK (TOP) REF. page 45 DESIGN TION FB02005 BINDINGS SCREW FB03004 BINDINGS (PAIR) FB03009 FB03006 BINDINGS SPECIAL RING FB04043 ADJUSTMENT TIP FB04049 CONNECTING PLATE FB04050 CONNECTING PLATE BRIDGE FB04051 DECK BRIDGE FB04054 RIGHT DECK DECK BRIDGE SCREW...
- Page 49 NUT H M10 FB03026 RING SCREW FB03011 U PIPE RING FB02014 INDEX PIN FB03010 U PIPE FB03024 U PIPE NOZZLE FB03023 NOZZLE CAP FB02011 U PIPE CAP Not included Flyboard® kit for Sea Doo Spark or or with dual swivel system.
- Page 50 ANNEX 4 : FB05A01 – SEA DOO SPARK U PIPE (optional) REF. DESIGN TION Mount screw FB05001 Plugging screw FB05002 Index pin ring FB05003 Complete strap FB05004 Fastener FB05005 Fastener screw FB05007 Cylinder screw FB05008 Fixation bolt FB05009 Left bracket (IBR) FB05010 FB05011 Right bracket (IBR)
- Page 51 ANNEX 5 : FB04A01 – DUAL SWIVEL SYSTEM U PIPE (opt.) DESIGN TION REF. DUAL SWIVEL SYSTEM U-PIPE FB04010 U-PIPE NOZZLE FB03023 NOZZLE PLUG FB03024 SEALING RING FB03011 SCREW FOR SEALING RING FB03026 ATTACHMENT SCREW FB02012 ATTACHMENT NUT FB02013 U-PIPE INDEX PIN (LARGE) FB04014 U-PIPE INDEX PIN'S SPRING (LARGE) FB04015...
- Page 52 DESIGN TION FB03001 PUMP INTERFACE VENTURI PIPE FB03028 VENTURI GROOVE FB03019 COVER SCREW FB03038 VENTURI COVER FB03036 VENTURI FILTER FB03037 SPLINED TUBE NIPPLE FB03027 SPLINED TUBE FB03029 Not included in Sea Doo Spark Flyboard® kit : ref. FB05000, FB05000L, FB05600, FB05600L...
- Page 53 ANNEX 7 : FB03A03 - HOSE SWIVEL REF. DESIGN TION FB04094 O-RING FB02030 HOSE BEARING SHAFT FB02034 SCREW M4X6 FB02267 PLASTIC BALL FB03033 HOSE BEARING BODY...
- Page 54 ANNEX 8 : ACCESSORIES KIT FB04 07 – Standard accessories kit FB04 07-XP – X-Power accessories kit FB05 07 – Sea Doo Spark accessories kit INCLUS D NS INCLUS D NS INCLUDED IN INCLUDED IN FB04 07 FB04 07-XP FB05 07 FB04 07 FB04 07 FB04 07-XP...
- Page 55 INDEX PIN FB03026 RING SCREW FB03011 U PIPE RING FB02013 NUT H M10 FB02012 SCREW CHC M10 X50 FB02291 SCREW CHC M8X10 FB03285 NOZZLE FB03286 DIRECTIONAL NOZZLE Non compatible/necessary with Sea Doo Spark Flyboard® kit : ref. FB05000, FB05000L, FB05600, FB05600L...
- Page 56 (2) . It is recommended for Flight Centers as well as private customers. The X-Armor hose is suitable for Pro Flyboard® users due to its flexibility and durability. The X-Armor hose can be used with small PWCs such as the Sea Doo Spark (90HP).
- Page 57 ZR01002-23 FB02002 Durability ****** ****** Flexibility **** **** Power ***** **** **** Recommended for Flyboard® Pro Users (Championship level) **** ***** **** Recommended for Hoverboard by ZR® Pro Users (Championship level) ***** **** **** Safety (distance from PWC) **** ****...
- Page 58 If you have purchased Flyboard® Pro Series Standalone refs. FB04B03 / FB04B03L / FB04B04 or a Jet Pack by ZR® Standalone ref. JP01B03 (versions without connection kit, for connecting on an existing kit), it may be necessary to modify the existing hose swivel.
- Page 59 Important: there will be a loss of power caused by the water leakage, however it is negligible in comparison to the power gained following these steps. Parts ref. FB03102 are included in the Flyboard® kit. If not please contact your reseller.
- Page 60 PWC Product – 39, venue Saint-Roch - 13740 Le Rove (France) www.zapata.com - www.flyboard.com– site@zapata-racing.com Tel : +33 (0)4 91 69 02 61...