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Big John Grills E-Z Way Owner's Manual

Smoker & roaster
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Owner's Manual
for Assembly, Operating & Maintenance of
E-Z Way Smoker & Roaster
DANGER
IF YOU SMELL GAS:
1. SHUT OFF GAS TO APPLIANCE
2. EXTINGUISH OPEN FLAMES
3. OPEN LID (IF APPLICABLE)
4. IF ODOR CONTINUES, KEEP AWAY FROM THE
APPLIANCE AND IMMEDIATELY CALL YOUR
GAS SUPPLIER OR FIRE DEPARTMENT.
LEAKING GAS MAY CAUSE FIRE, EXPLOSION,
PERSONAL INJURY, DAMAGE TO PROPERTY, AND
DEATH.
THIS SMOKER/ROASTER IS DESIGNED FOR OUTDOOR USE ONLY.
P: 814-359-2755
Copyright 2017 Big John Grills & Rotisseries
526 EAST ROLLING RIDGE DRIVE, BELLEFONTE, PA 16823
F: 814-359-2621
YOU MUST READ THIS OWNER'S MANU-
AL BEFORE OPERATING YOUR E-Z WAY.
WARNING: Follow all leak-check
procedures listed in this manual carefully
prior to operation of this unit. Do this
even if the smoker/roaster was assem-
bled by a professional.
WARNING: Do not ignite this smoker/
roaster without reading the LIGHTING
INSTRUCTIONS first.
WARNING: DO NOT store or use
gasoline or other flammable liquids/
vapors in the vicinity of this smoker/
roaster.
An LP Cylinder not connected for use
should not be stored in the vicinity of this
unit.
sales@bigjohngrills.com
www.bigjohngrills.com
1

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Summary of Contents for Big John Grills E-Z Way

  • Page 1 Assembly, Operating & Maintenance of E-Z Way Smoker & Roaster www.bigjohngrills.com YOU MUST READ THIS OWNER’S MANU- AL BEFORE OPERATING YOUR E-Z WAY. WARNING: Follow all leak-check procedures listed in this manual carefully prior to operation of this unit. Do this...

  • Page 2: Table Of Contents

    8. CLEANING & CARE INSTRUCTIONS Page 11 9. PARTS LIST Page 12 & 13 10. ACCESSORY LIST Page 14 11. TROUBLESHOOTING GUIDE Page 15 - 17 12. WARRANTY Page 18 13. WARNINGS Page 19 Copyright 2017 Big John Grills & Rotisseries...

  • Page 3: Propane Safety - General

    DO NOT paint propane tanks any color other than white. Any alteration to tank color will result in tank  purging, fire, personal injury, or death. Big John Grills & Rotisseries uses high quality Worthington Cylinders in 30 lb. and 40 lb. sizes. These  tanks are protected with a rust-resistant white powder coat finish.

  • Page 4: Propane Safety - Cylinder

    Always store propane cylinders in a secure, cool/dry place in the upright position.  Never store propane cylinders in a vehicle of any kind and or anywhere the temperatures can reach  125° F. Copyright 2017 Big John Grills & Rotisseries...
  • Page 5 If you suspect any problems, have your grill and tank serviced by a qualified professional Spray Soapy Water on All Propane Connections between Cylinder Valve and Unit to Test for Cylinder Valve to Hose to Regulator QCC Connection Connection Lime Green QCC to Regulator Connection Copyright 2017 Big John Grills & Rotisseries...

  • Page 6: Propane Safety - Qcc

    8. Inspect each connection and length of hose for any bubbles being produced 9. If bubbles are detected (bubbles indicate gas is escaping), turn off propane tank and call Big John Grills to order replacement parts. Do not go to your local hardware store.

  • Page 7: General Information

    GENERAL INFORMATION Thank you for purchasing a Big John E-Z Way Smoker/Roaster! We take pride in producing and selling equipment made right here in America and are pleased that you recognized the quality and durability of our products. Your new Big John E-Z Way Smoker/Roaster is a commercial grade, outdoor piece of cooking equipment.

  • Page 8: Assembly Instructions

    90% assembled and we make sure the instructions for the rest are easy to follow and perform. Please follow the instructions below to ensure your E-Z Way is properly assembled for safe operation and remember this is a commercial piece of equipment and therefore the materials used to build it are of the best quality.

  • Page 9: Set-Up Instructions

    4. The stainless steel tray has two different size handles. Position the large handle side of the tray towards the rear-end of the unit. If the tray is not installed properly, the hood will not close. Do not force the lid closed. Check the tray and reposition. Copyright 2017 Big John Grills & Rotisseries...

  • Page 10: Operating Instructions

    6. After burner ignites, allow the roaster 10 - 15 minutes to heat up to your selected cooking temperature. 7. If using the E-Z Way Roaster/Smoker to reheat foods or as a griddle, plug the grease drain and remove the grill rack. Place food directly on the stainless steel pan.

  • Page 11: Cleaning & Care Instructions

    6. We recommend you invest in one of our high-quality vinyl covers to assist in easy storage of your E- Z way Roaster/Smoker. 7. TRAVEL: The E-Z Way Roster/Smoker requires you to use a 2" ball for towing. The latch must be down and secured. Safety chains are included and must be used.

  • Page 12: Parts List

    311030 44” Rib Rack 314105 2” Ball Coupler 314106 Safety Chains 314103 Drop Leg, NO CASTER 314102 Trailer Jack with Wheel 202458 Stainless Steel Pin with Chain 314115 12” Wheel and Tire http://www.bigjohngrills.com/categories/ezwayparts1 Copyright 2017 Big John Grills & Rotisseries...
  • Page 13 GAS VALVE DIAGRAM Gas Line to Burner Thermocouple Gas Line to Pilot Assembly http://www.bigjohngrills.com/categories/ezwayparts1 Copyright 2017 Big John Grills & Rotisseries...
  • Page 14 ACCESSORIES Item # Description 301017 40# Propane Cylinder 301138 2” Temperature Gauge for Hood 301181 VC-TBI/EZ; Green Vinyl cover for Trail Boss I http://www.bigjohngrills.com/products/ezway Copyright 2017 Big John Grills & Rotisseries...

  • Page 15: Troubleshooting Guide

    8. Inspect each connection and length of hose for any bubbles being produced 9. If bubbles are detected (bubbles indicate gas is escaping), turn off propane tank and call Big John Grills to order replacement parts. Do not go to your local hardware store.
  • Page 16 If you are using one of the two regulators listed above, please see below for possible solutions. If you are not, please call Big John Grills to purchase a replacement regulator. 1. Check that you are using at least a 30 lb. propane tank as most Big John equipment requires a minimum of a 30# propane tank due to the BTU draw.
  • Page 17 1. Check that propane tank is full. 2. Check that tank is properly attached to unit. If those both pass inspection, call Big John Grills to purchase a replacement pilot assem- bly and possibly thermocouple as it may not be easily removed from your current pilot assembly.

  • Page 18: Warranty

    Outgoing warranty shipments must be F.O.B. factory (Bellefonte, PA). All items requested for return must be received within 30 days of the return authorization being granted to the customer or no warranty credit will be considered. Copyright 2017 Big John Grills & Rotisseries...

  • Page 19: Warnings

    Always keep a propane cylinder in a secure, upright position while transporting or storing. Do not lay tanks on their side.  Accessible parts of the E-Z Way may be very hot. Keep chil-  Never keep propane cylinders (full or empty) in a hot dren away when in use.

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