Summary of Contents for Constructor HI280
- Page 1 USER AND ASSEMBLY GUIDE FOR SMALL PARTS RACK HI280 Read this user guide carefully through before the small parts rack is taken into use, and apply the information continuously throughout the entire lifecycle of the rack.
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Page 2: Table Of Contents
Thanks for choosing small parts racking from Constructor. It is of greatest importance that you follow the instructions in this guide in order for your rack to meet your require- ments and to comply with the current standard. The purpose of this guide is to inform the company’s warehouse staff and management about important facts regarding the small parts rack, as well as precautions against potential danger risks. -
Page 3: Technical Data
Small parts rack HI280 Technical data Shelves Shelf length Shelf depth (mm) (mm) 900 / 1000 300 - 500 900 / 1000 900 / 1000 1290 300 - 500 1290 600 - 800 Medium span Length per section Frame depth... - Page 4 Technical data Small parts rack - 2 stay plates assembled with key Components Quantity Upright Foot plate Anchoring in floor (when required) Stay plate Popnit 4,8 x 9 mm (only for popnitted frames) Frame Distance Distance Distance height measures measures measures 1000 mm 1600 mm...
- Page 5 Small parts rack HI280 Technical data Small parts rack - 3 stay plates assembled with key Components Quantity Upright Foot plate Anchoring in floor (when required) Stay plate Popnit 4,8 x 9 mm (only for popnitted frames) Frame Distance Distance...
- Page 6 Technical data Small parts rack - 4 stay plates assembled with key Components Quantity Upright Foot plate Anchoring in floor (when required) Stay plate Popnit 4,8 x 9 mm (only for popnitted frames) Frame Distan- Distan- Distan- Distan- Distan- height meas.
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Page 7: Stay Plates
Small parts rack HI280 Technical data Small parts rack - 4 stay plates, assembled with key + 2 frame cross Components Quantity Upright Foot plate Anchoring in floor (when required) Stay plate Gavelstag Popnit 4,8 x 9 mm Small parts rack - 4 stay plates, popnitted + 2 frame cross... - Page 8 Technical data Small parts rack - 3 stay plates, popnitted + 2 frame cross Components Quantity Upright Foot plate Anchoring in fl oor (when required) Stay plate Frame cross Popnit 4,8 x 9 mm Small parts rack with closed frame ’H’...
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Page 9: Assembly Guide
Small parts rack HI280 Assembly guide Assembly of frames In order to facilitate the assembly of frames, it is convenient to put them on a working bench or table. Frame cross / stay plate Put the stay plate into the upright opening (1). Adjust the holes in the stay to the oval holes in the upright (2). -
Page 10: Frame Plate
Assembly guide Assembly of frame plate Put the frame plate into the upright opening (1). Adjust the hole pattern in the frames to the hole pattern in the uprights, so that the holes on the frame plate fits into the oval holes in the upright (2). -
Page 11: Frame Mesh
Small parts rack HI280 Assembly guide Assembly of frame mesh Mesh can only be assembled on frames which have already been assembled with stay plate or frame cross. Mesh does not replace stay plate or frame cross. Place mesh and upright against one another. -
Page 12: Base
Assembly guide Assembly of base Before assembly you must make sure that the cutting on the base and upright is not damaged. The base should be assembled at the lowest end of the front upright on one of the frames. (1- 2). -
Page 13: Shelf And Support Beams
Small parts rack HI280 Assembly guide Assembly of shelf and shelf beam Before assembly, you must make sure that cuttings on shelf, shelf beam and upright are not damaged. When you use base plate, the first beam must be assembled in the fourth cutting from the floor. -
Page 14: Shelves / Support Shelves
Assembly guide Assembly of shelves Before assembly, make sure that the cuttings on shelves, shelf beam and uprights are not damaged. The shelf is assembled in steps from 1 to 4. At step 2 the shelf must be in ho- risontal position. -
Page 15: Back Cross / Back Mesh / Double Rack
Small parts rack HI280 Assembly guide Assembly of back plate, split Put the back plates on a plane surface facing each other for the oval punched holes to fit into the oval holes (not punched). The plates are assembled by putting the assembly key into the punched holes and turn it 180˚. -
Page 16: Door
Assembly guide Assembly of door with outside handle Put in a top/bottom piece (A) on to the lower shelf (1-2). Lift the upper somewhat, and place a top/bottom piece (B) in the same way (3). Keep this in place. Place a door plate (C) with the lower hinge in the hole of the lower top/bottom piece (A). -
Page 17: Suspension Trays And Shelves
Small parts rack HI280 Assembly guide Assembly of suspension trays and shelves The four fittings in the upright should be assembled (1-2). If you need to assemble more fittings on to each other, you assemble the lower fitting first. Then you assemble the expansion fittings by putting the back cutting of the fitting into the fitting of the back upright. -
Page 18: Reinforced Shelves
Assembly guide Assembly of reinforced shelves The shelf beams should be assembled between the back uprights, and then the cross reinforce- ments between back and front upright. Then hang the lenghtwise reinforcements into the crosswise, one in the middle, alternatively two in the ends, into the cuttings found. As to the quantity, we refer to the load tables. -
Page 19: Accessories
Small parts rack HI280 Assembly guide Assembly of accessories Assemble the different accessories by following the drawings shown. Make sure that the cuttings in beams and profiles are well fixed. -
Page 20: Working Bench / Tools Panel / Fittings
Assembly guide Working bench, tools panel and fittings Working bench and tools panel should be assembled in the order (1-9) shown on above drawings. Stop (2) must be assembled at the far end of the table top’s short sides. Make sure that the cuttings in beams and reinforcement profiles are well fixed. -
Page 21: Important Control Points
Always check that cuttings on shelves, beams, uprights etc. are in a perfect condition before details are assembled. Slightly defective cuttings (B) must be carefully adjusted, eg. with a screwdriver, otherwise the details (A) must be replaced. Accessories To avoid accidents you should only apply accessories approved by Constructor. -
Page 22: Security Issues
Product safety and supplementing responsibility - Recontrol: is performed in case of relocation When buying HI280 directly from Constructor or of shelves and other rebuilding. Please contact from a Constructor dealer, Constructor maintain our technical center. -
Page 23: Protocol For Periodical Control Of The Small Parts Rack
Small parts rack HI280 Protocol for periodical control of small parts rack Storage location _________________________________ Manufacture/Supplier _________________________________ Delivery year _________________________________ Previous protocol _________________________________ Control point Correct Action Remark 1. Floor condition 2. Uprights 3. Support / shelf beams 4. Foot plates / Levelling 5. - Page 24 From picking to raw material storage. From pick flow to mobile pallet racking • Small parts rack HI280 Silverline, the most versatile small parts system on the market including a very large package of accessories The symbol of quality, reliability, safety and service Machines: Tornado storage machine.
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