flamco Flexcon M-K Series Installation And Operating Instruction
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Flexcon
Installation and operating instuction
ENG
Montage- und Bedienungsanleitung
DEU
Montage- en gebruikshandleiding
NLD
Installation et mode d'emploi
FRA
Instrucciones de instalación y funcionamiento
SPA
Istruzioni d'installazione e d'uso
ITA
Monterings- og driftsvejledning
DAN
Instruktioner för installation och drift
SWE
Installasjons- og bruksanvisning
NOR
M-K
®
Asennus-ja käyttöohjeet
FIN
Instrukcja montażu i obsługi
POL
Telepítési és üzemeltetési útmutató
HUN
Návod k instalaci a obsluze
CES
Návod na montáž a obsluhu
SLK
Priročnik za namestitev in uporabo
SLV
Инструкции по установке и эксплуатации
RUS
Kurulum ve İşletim Kılavuzu
TUR
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Summary of Contents for flamco Flexcon M-K Series
- Page 1 Flexcon ® Installation and operating instuction Asennus-ja käyttöohjeet Montage- und Bedienungsanleitung Instrukcja montażu i obsługi Montage- en gebruikshandleiding Telepítési és üzemeltetési útmutató Installation et mode d’emploi Návod k instalaci a obsluze Instrucciones de instalación y funcionamiento Návod na montáž a obsluhu Istruzioni d’installazione e d’uso Priročnik za namestitev in uporabo Monterings- og driftsvejledning...
- Page 2 PROSYSTEM ITALIA Spa Normtherm Flamco GmbH Via Friuli Venezia Giulia 15 Atatürk Cd. 68 / Flamco Polska Sp. z o.o. Steinbrink 3 30030 Pianiga VE Italy 10 34901 Gürpınar 42555 Velbert +39 (0) 415 10 16 22 ul. Akacjowa 4...
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Page 3: Table Of Contents
Flexcon M-K Installation and operating manual ® Table of contents 1. Liability 2. Warranty 3. Copyright 4. General safety instructions Warning symbols in this manual Purpose and use of this manual Qualifications required, assumptions Competence development of personnel Appropriate use Receiving goods Transportation, storage, unpacking Operations room... -
Page 4: Liability
We reserve the right to make technical changes subject to the future development of the Flamco product referred to in this publication. Hence no rights may be derived from technical data, descriptions and illust- rations. -
Page 5: Purpose And Use Of This Manual
Training for the required services, installation, dismantling, commissioning, operation, inspection, maintenance and repair are part of the training / further education for service engineers of the Flamco branch offices or named service contractors. Such training covers information about on-site requirements rather than performance. -
Page 6: Receiving Goods
The equipment is delivered in packing units in conformity with contract specifications or specifications required for certain transportation methods and climate zones. They meet the requirements of the Flamco STAG GmbH packaging guidelines as a bare minimum. In conformity with these guidelines, vessels are shipped horizontally and compressor or pump units upright, each packed on disposable pallets. -
Page 7: Noise Reduction
Flexcon M-K Installation and operating manual ® Noise reduction Installations should be constructed with noise-reduction measures in mind. Especially vibrations of the assembly (pipework) can be dampened by using insulation between contact surfaces. EMERGENCY-STOP / EMERGENCY-OFF The EMERGENCY-STOP facility required in line with directive 2006/42/EC is made available by the main power switch on the control unit. -
Page 8: External Forces
Such acts may result in serious personal injury and endanger operational safety. They will also render any claim for damages against product liability void. It is recommended to contact the Flamco Technical Sales and Service department to carry out these kind of services (+31 33 2975850 or in the UK: +44 1744 744 744). -
Page 9: Obvious Misuse
Flexcon M-K Installation and operating manual ® Obvious misuse • Operation at incorrect voltage and/or frequency. • Use in inappropriate system designs. • Use of unpermitted installation materials. Other hazards • Overload of construction parts by the the occurence of unexpected extreme values. •... -
Page 10: Markings
Type Serial-No. Serial-No. Serien-Nr. Herstellungsjahr Typ : Serien-Nr. Capacité nominale litres Flamco STAG GmbH; Berliner Chaussee 29; 39307 Genthin; G ermany Nominal volume litre Nenninhalt Liter Année de fabrication : Tension assignée d'emploi Nombre de phase Surpression de service admissible... -
Page 11: Compressor Unit Id No
Flexcon M-K Installation and operating manual ® Alphabetic glossary of abbreviations in terminal plan Note: mentioned switch settings are in current-free, un-switched situation. accessory (SPC Extension volume, pressure analog, optional) COM- interface; serial port The common port data (Data protocol, optional) (Membrane rupture sensor, optional) extra low voltage Protective low voltage... -
Page 12: Overview Components
Overview components M-K/U / K03 ( Detail Pos. 22 ) Basic steel vessel with built-in, exchangeable butyl-rub- Connection assembly pressurisation***, ber bladder for absorption of the expansion water. Exteri- safety valve compressed air compartment or corrosion protected, interior untreated (interior coa- compressed air compartment valve 1, ted***) pressurisation valve ,... - Page 13 Flexcon M-K Installation and operating manual ® M-K/U / K03 M-K/U / K04 )k* M-K/U / K04 WB / BL ( Detail Pos. 22 ) ( Detail Pos. 22 ) See page 11 for names of positions.
- Page 14 M-K/U / K03 )k* M-K/U *** WB / BL ( Detail Pos. 22 ) ( Detail Pos. 23 ) *** external compressed air connection M-K/U 6500 l. / K03 M-K 6500 l. Partial view (top) See page 11 for names of positions.
- Page 15 Flexcon M-K Installation and operating manual ® SPCx-lw Cable glands, Cable glands, standard execution maximum execution Control unit SPCx protection Valve 1; 1.1; 2; (output port no.: 42; 43 / 45;46 Control unit SPCx-lw / 48; 49) Main power switch L, N; On: “Red light” SPC Terminal (display and operating panel) Control unit cover open, inside view Graphic display with back light...
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Page 16: Installation
6. Installation Set up • Remove the transport seal by the capacity sensor once the basic vessel has been erected in the proposed place and no further positional changes are necessary. Try not to strike this sensor and make sure the sensor is on a surface which does not impair the function of the sensor pressure-pad. •... - Page 17 Flexcon M-K Installation and operating manual ® Single vessel automat Length of expansion line DN of the expansion line, in relation to the vessel connection > 5 m Two sizes bigger as vessel connection > 15 m or > 8 m with 3 pipe bends Three sizes bigger as vessel connection >...
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Page 18: Gas Compartment Connection
Gas compartment connection Installations of one or more main vessels with one or more auxilliary vessels with combined pressure control and/or floor-standing compressors** at the automat require a gas compartment connection to be constructed on-site. For this purpose plug the pressure hose connection (lock in place)** into the connection-adapters mounted on the equipment. -
Page 19: Electrical Installation
Flexcon M-K Installation and operating manual ® Electrical installation The provision of power supply, (protective) ground wire connection and line protection has to be made according to regulations of the responsible power company and the applicable standards. Required data can be found on the name plate of the control unit, the terminal plan (markings) and Appendix 3. -
Page 20: Commissioning, Volume Level And Operating Temperature
Commissioning, volume level and operating temperature Advice: If a different volume level is required than the self-established minimum level after start (operational ready and installed top-up), the vessel should be filled according to the minimum required level needed for the actual system temperature, after completing the commissioning procedure on the control unit. -
Page 21: Control Unit, Commissioning
Flexcon M-K Installation and operating manual ® Control unit, commissioning Overview menu options Configuration menu Date, time START Operating mode Pressure Turkish settings (Menu working pressure 8-1-1) Example: 4-20 Example: Set pressure 2.0 bar. Summer time - on Save configuration Operational to SD memory card (..) -
Page 22: Clarification Of Menu Icons
No input / output signal for volume sensor detected (check volume sensor wiring connections). Entry confirmed. Commissioning by Flamco service engineer required. Entry cancelled, not applicable, edit range exceeded. Vessel volume calibration with value above upper... -
Page 23: Operating Menu, Options For Configuration
Flexcon M-K Installation and operating manual ® Operating menu, options for configuration Operational display SPC - control unit (Over-) pressure, Compressor Compressor; read out at discharge valve opened pressure sensor (example) Compressor, ON Compressor, ON; discharge valve (pressure á) closed (pressure á) Compressor, discharge connection Pressurisation valve Pressurisation... -
Page 24: Error Messages
Error messages Procedures and values for error identification, evaluation and output have been tried in practice, prevent secondary failures and invite user awareness. Please note that incorrect set-up conditions can lead to repeated errors and inhibit the intended use. Examples of incorrect set-up conditions are: incorrect or no longer applicable design, outdated equipment, incorrect installation and inadmissible operational parameters. - Page 25 Flexcon M-K Installation and operating manual ® Common Error, Name Default Value Error failure [Cause; effect / measure] setting Code message Menu line Nr. 96 % Maximum vessel filling volume ON: Default setting has been reached or exceeded; Valves 1; 2 (3 is OFF) are switched OFF, Compressors 1; 2 (valve 4,5) are not switched ON;...
- Page 26 Common Error, Name Default Value Error failure [Cause; effect / measure] setting Code message Menu line Nr. Motor 3; 3.1 (top-up, drainage, optional) (see error-no.: 12) 8-4- Top-up (optional) Top-up amount too low (pulse water meter, optional) No pulse from pulse water meter after top-up request; Valve 3, Motor 3 are switched OFF, feed pressure too low, valves in incorrect position or not functioning properly, motor 3 with insufficient pump capacity;...
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Page 27: Restarting
Flexcon M-K Installation and operating manual ® Restarting After long periods of downtime: • If this downtime was planned or scheduled, turn OFF the control unit and close off the ball valve to the system and the isolating valve to the top-up line. After that decompress the vessel and then drain the water compartment. We recommend you carry out maintenance before restarting. -
Page 28: Vessel Draining / Refilling
Vessel draining / refilling. If draining of expansion water in the main vessel or auxilliary vessels is necessary, please observe the following actions: • Record the actual volume level (%) as shown on SPC control unit display. • Reset to start menu (Overview menu options; menu-line 8-6). •... -
Page 29: Appendix 1: Technical Data, Information
Flexcon M-K Installation and operating manual ® Appendix 1: Technical data, information Ambient conditions Storage Room: Protected against: Ambient conditions: closed; Sunlight; 60…70 % relative humidity, non-condensing; frost free; Heat radiation; Max. temperature 50 °C; dry. Vibration. Operations room Room: Protected against: Ambient conditions: closed;... -
Page 30: Installation Examples
(Paralell operating compressor **) (Automatic changeover compressor **) Main vessel * Bladder rupture sensor * Return Heat generator Flamco- Fill NFE 1.1-MVE2 ** < = 70 °C Auxilliairy vessel ** Pressure hose connection ** Flamco- Fill PE ** Pressurisation valve ***... -
Page 31: Appendix 2: Technical Data, Information, Hydraulic And Pneumatic Equipment
Flexcon M-K Installation and operating manual ® Appendix 2: Technical data, information, hydraulic and pneumatic equipment Operational values, volume and dimensions Nominal Maximum Maximum Maximum Vessel Display Height Width Length System volume working working constant diameter height connec- pressure tempera- tempera- tion ture... -
Page 32: Appendix 3: Technical Data, Information, Electrical Equipment
Appendix 3: Technical data, information, electrical equipment Compressor unit: nominal characteristics Type Nominal Nominal Nominal Fuse voltage current capacity line protection (kW) (on-site, recommended) 230 V ~1 N PE 50 Hz 0.55 6 A (C) 230 V ~1 N PE 50 Hz 0.55 6 A (C) 10 A (C) - Page 33 Flexcon M-K Installation and operating manual ® EU Declaration of Conformity EU Konformitätserklärung Manufacturer Flamco BV Amersfoortseweg 9, 3750 GM Bunschoten, the Netherlands Hersteller Product description Compressor expansion automat Produktbezeichnung Kompressor-Druckhalteautomat Product type Flexcon M-K, M-K/U Produkt Typ This declaration of conformity is issued under the sole Die alleinige Verantwortung für die Ausstellung dieser...
- Page 35 No part of this publication may be reproduced or published in any way without explicit permission and mention of the source. The data listed are solely applicable to Flamco products. Flamco B.V. shall accept no liability whatsoever for incorrect use, application or interpretation of the technical information.
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