Bikes At Work 32ADX Assembly Instructions

Bicycle Trailer Assembly Instructions
Tools Required
two 7/16" x 1/2" wrenches (included)
a 7/16" ratchet (not included) will speed
assembly
Before you Begin
Layout and identify all the parts before
starting.
1. Find the two 7-hole channel
segments. These will have an
"A" (for axle) stamped on the
bottom of them. Attach the
axle to the channel segments
using two 1-3/4" bolts and
locknuts as shown in Fig.1,
using the holes adjacent to the
A's. The hex head of the bolt
should fit down between the
ribs of the channel as shown in
the detail.
2. Attach the two long crossmembers (they have black caps on the
ends) and two short crossmembers to the channel segments
using 1-1/2" bolts and nuts as shown in Fig.2. The hex head of
the bolt should fit down between the ribs of the channel as
noted above.
NOTE: Do not tighten the nuts on the crossmembers too tightly
or you will crimp the tubing!
3. Model 32A skip to Step 6. Connect each
remaining pair of channel segments together
with four short crossmembers and eight
1-1/2" bolts and nuts. The heads of the bolts
should fit between the ribs of the channel as
shown above.
Fig.1
bolt head
Parts List
channel segments-7 holes/leg
channel segments-5 holes/leg
axle
long round crossmembers
short round crossmembers
splice plates
rectangular crossmembers
corner brackets
towbar
square spacers
towbar U-bolts, saddles, plates
5/16" locknuts
1/4" x 2-3/4" hex head bolts
1/4" x 1-3/4" hex head bolts
1/4" x 1-1/2" hex head bolts
1/4" x 3/4" hex head bolts
1/4" U-bolts & plain hex nuts
1/4" nylon insert locknuts
wheels, fenders
wheel spacers, pins, reflectors
hitch and mounting hardware
large round washers
elastic shock cords
axle
"A"
stamped
under here
channel
segments
Model Model
32ADX 64ADX
2
0
1
2
2
0
3
4
1
2
2
4
4
2
20
4
4
30
4
2
1
4
2
long
crossmembers
Fig.2
axle
short
crossmembers
Fig.3
channel
segments
Model
96ADX
2 2
2 4
1 1
2 2
6 10
2 4
3 3
4 4
1 1
2 2
2 2
4 4
4 4
2 2
28 36
16 28
8 12
54 78
4 4
2 2
1 1
12 20
4 6