FM DC-3000 Operation Manual

FM DC-3000 Operation Manual

Dc series high precision counting scale

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DC SERIES
HIGH PRECISION COUNTING SCALE
OPERATION MANUAL
PLEASE READ THIS MANUAL VERY CAREFULLY BEFORE
ATTEMPT TO OPERATE THIS SCALE
August 2010
Specifications subject to change without prior notice

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Summary of Contents for FM DC-3000

  • Page 1 DC SERIES HIGH PRECISION COUNTING SCALE OPERATION MANUAL PLEASE READ THIS MANUAL VERY CAREFULLY BEFORE ATTEMPT TO OPERATE THIS SCALE August 2010 Specifications subject to change without prior notice...
  • Page 3: Table Of Contents

    CONTENTS INSTALLATION SPECIFICATIONS KEYS, DISPLAY AND CONNECTIONS GETTING STARTED INITIAL SETUP INSTRUCTION FOR USE RS232 DATA OUTPUT BATTERY POWER AND RECHARGING ERROR CODES 10. DAILY CARE AND MAINTENANCE Appendix A: - About Bi-Directional Communication...
  • Page 4: Installation

    1. INSTALLATION Because metrological legislation, installation/some metrological parameter settings are limited to be done by authorized personnel only. Do not attempt to change any of the built-in metrological parameters. Contact your dealer for more information and technical assistance. CAUTION: This scale is legal for trade only when it is sealed (and/or stamped) and bearing a serial number.
  • Page 5: Specifications

    2. SPECIFICATIONS 2.1 GENERAL SPECIFICATIONS Capacity (Max) Readability (d) Model DC-3000 3000 0.0001 0.0002 DC-6000 6000 0.0002 0.0005 DC-15K 15000 0.0005 0.001 DC-30K 30000 0.001 0.002 DC-3000M 3000 0.00005 0.05 0.0001 DC-6000M 6000 0.0001 0.0002 DC-15KM 15000 0.0002 0.0005 DC-30KM 30000 0.0005...
  • Page 6 2.2 MINIMUM PIECES, WEIGHT APPLIED & SAMPLE SIZE Recommended Minimum Model Unit Piece Weight Applied Sample Size Weight (= 1/2d) (= 20d) (= 20d) DC-3000 0.05 DC-6000 DC-15K 0.25 DC-30K DC-3000M 0.025 DC-6000M 0.05 DC-15KM DC-30KM 0.25 DC-5000H 0.025 DC-10KH 0.05...
  • Page 7: Keys, Display And Connections

    3. KEYS, DISPLAY AND CONNECTIONS 1. UNIT PIECE WEIGHT SET KEY Press this key to confirm the unit piece weight entered by numeric keys. 2. WEIGHT UNIT KEY Press this key to shift among various weight units. 3. M+ KEY Press this key to accumulate the current quantity to memory or to recall the accumulated total quantity when unloaded.
  • Page 8 7. PRINT KEY Press this key to send print data to a printer. 8. ZERO KEY Press this key to set weight displayed to zero when an empty scale has drifted away from a true zero reading. 9. CE KEY Press this key to clear the value entered.
  • Page 9 13. ZERO INDICATOR Visible when scale is at true zero weight status. 14. NET INDICATOR Visible when tare function is in effect. The weight being shown on Weight Panel is net weight. 15. STABLE INDICATOR Visible when weight reading is stable. 16.
  • Page 10 A. WEIGHT PANEL Weight value is shown here. B. UNIT PIECE WEIGHT PANEL Unit piece weight is shown here. C. QUANTITY PANEL Quantity value is shown here. D. BUBBLE LEVEL Refer to this bubble to obtain a horizontal position for this scale. E.
  • Page 11: Getting Started

    4. GETTING STARTED In order to obtain accurate weighing and counting result, this scale must be placed on a strong and level surface horizontally. Avoid using this scale in environment where excessive wind flow, vibration and extreme temperature change exist. This scale should be installed away from any sources of excessive electrical noise.
  • Page 12 COM PORT ON COMPUTER RS232 COMPORT ON SCALE (DB9) (DB25) 2 = RXD 3 = TXD 3 = TXD 3 = TXD 2 = RXD 2 = RXD 5 = GND 5 = GND 7 = GND 4.3.2 Connecting RS232 to Printer (DB25) RS232 COMPORT DB25 COMPORT ON ON SCALE...
  • Page 13: Initial Setup

    5. INITIAL SETUP 5.1 INTERNAL SETTINGS Preferred application parameters can be checked or set through internal functions. Refer to 5.4 for internal function description and setting procedures. 5.2 HOW TO ENTER AND SELECT INTERNAL FUNCTION Follow the below steps to enter and select desired parameter of an internal function.
  • Page 17: Instruction For Use

    6. INSTRUCTION FOR USE 6.1 POWER ON Powered on this scale, scale displays: - a. software and revision number and capacity of scale, b. calibration count value, c. parameter set count value, d. all LCD segments, Then countdown process starts. After that, this scale is ready for operation. 6.2 START WEIGHING a.
  • Page 18 6.4 TARE OFF THE WEIGHT OF A CONTAINER Tare function is used to temporarily set this scale to zero (such as cancelling the weight of a box or a container) in order to get the net weight result 6.4.1 Enable / Disable Repeat (Multiple) Tare Depends on internal function setting, repeated (multiple) tare operation may be enable (Mode 1) or disabled (Mode 2).
  • Page 19 To cancel tare effect, remove all loads and container from platter and press [TARE] , g. Net Indicator disappears. Tare effect has been removed and weight reading is gross weight. 6.4.3 Preset Tare This feature enables the user to manually enter the tare weight. During normal operation, enter the pre-determined tare weight through numeric keys then press [TARE].
  • Page 20 d. To enter new unit piece weight, repeat step b above. 6.5.2 Sampling Process This method is used where unit piece weight is unknown or the weight of individual piece is not highly standardized. a. Refer to 6.2 and 6.4 for zero, selecting preferred weight unit and tare operation, b.
  • Page 21 b. The quantity added to platter is less than 100% of the maximum counts previously attained from the same transaction. If the above requirements are fulfilled, a new unit piece weight will be determined and displayed on the Unit Piece Weight Panel and confirmed by 2 audio beeps.
  • Page 22  output transaction printout(s) through the RS232 comport. This scale returns to normal operation status after 2 seconds, c. Repeat a for subsequent transactions 6.7.2 Memory Recall and Clearance a. Remove all loads from platter, b. Press [M+] to recall total accumulated weight from memory, c.
  • Page 23 Hints: - 1. For normal comparison, set both HI and LO limits, 2. To check only if result is lower or equal to LO (result ≤ LO), set HI limit = 0, 3. To check only if result is higher or equal to HI (result ≥ HI), set LO limit = 0, 4.
  • Page 24: Rs232 Data Output

    7. RS232 DATA OUTPUT Data output parameters are fixed as below: -  Data Bit = 8  Parity = None  Stop Bit = 1 There are 2 data output modes (PC and Prt) are available . PC is for communication with computer and other peripherals which accepts and processes continuous data communication.
  • Page 25 space. COMMA SEPARATION UNIT kg = kilogram 15~16 g_= gram (_ = blank space) lb = pound 7.2 PRT (PRINTER) MODE 7.2.1 Printing Current Transaction A standard printout as will be sent through the RS232 Comport when [PRINT] is pressed. Refer to Standard Printout Sample on next page for description.
  • Page 26 Standard Printout Sample Description TIME 12:08:57 Time of printing, DATE 07.08.2010 Date of printing, M+ sequent number TARE 2.000kg Tare Weight, GROSS 6.000kg Gross Weight, 4.000kg Net weight, UNIT WT. 0.5 g Unit piece weight, Q'ty Quantity, One blank line, 10.
  • Page 27: Battery Power And Recharging

    8. BATTERY POWER AND RECHARGING Remaining battery power of the built-in rechargeable battery is displayed on the Battery Power / Level Indicator. 8.1 SYMBOLS AND REMAINING POWER: - Full Battery: ≥ 6.3V 2 Blocks: ≥6.0V 1Block: ≥5.7V Frame only: <5.7V 8.2 BATTERY OPERATION TIME Depends on the battery condition, a fully charge new rechargeable battery will usually give: -...
  • Page 28: Error Codes

    9. ERROR CODES Error Description Code No. Err 1 Time value error Err 2 Date value error Err 3 Exceed maximum manual zero range Err 4 Offset out of range / unstable during power on Err 5 No load cell signal detected Err 6 Tare operation error Logic error.
  • Page 29: Daily Care And Maintenance

    10. DAILY CARE AND MAINTENANCE  Clean this scale with a soft, damp cloth. If necessary, use a mild detergent in water,  Do not use any harsh, abrasive material, acetone, volatile solvent, thinner or alcohol for cleaning,  Verify the accuracy of this unit periodically. Re-calibrate this unit if necessary.
  • Page 30 Appendix A: - About Bi-Directional Communication Computer commands can be sent to this scale through any standard communication program like Hyper Terminal which comes with Windows 2000 and Windows XP. Equivalent commands from computer are illustrated on below table for each of the key on panel.

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