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Table of Contents
Summary of Contents for Kortho Hot Quickcoder
- Page 1 Hot Quickcoder Artikelnummer/Articlenumber: H210 AM...
- Page 2 Quickcodersysteem. In the light of continuous development and improvement Korthofah reserves the right to modify the specifications without prior notice. The figures printed in these manual may slightly differ from the actual Hot Quickcoder. Documentdatum/Document date: 10-3-2003 Handleiding/Manual: HQC Manual H210 AM 05.doc...
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Page 3: Table Of Contents
Cleaning........................19 APPENDIX A: LIST OF POSSIBLE MALFUNCTIONS ..............20 Making a Diagnosis of Malfunctions..................20 Locating faults in the HOT QUICKCODER electronics system ............ 21 Print Quality Problems ......................24 A. Text head does not move....................24 B. Text head moves but no printing or only partial printing visible..........24 C. - Page 4 D. The text head is not heating up..................25 Appendix B: Technical data ....................26 Technical data Hot Quickcoder....................26 Technical data Control box for Kortho HQC ................26 Appendix C: Connection diagrams ..................28 Control Box Electrical Connection Diagram ................28 Signal device: Checking Wiring Connection................
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Page 5: English Manual/ Engelse Handleiding
ENGLISH MANUAL/ ENGELSE HANDLEIDING Kortho Hot Quickcoder User Manual... -
Page 6: General Instructions Before Use
1 GENERAL INSTRUCTIONS BEFORE USE You should read through this user's manual carefully before putting the Hot Quickcoder into use for the first time. Follow the order indicated precisely when carrying out any of the actions described in this manual. -
Page 7: General Introduction
GENERAL INTRODUCTION The Hot Quickcoder (henceforth HQC) has been developed to apply small texts of one to three lines (max. line length 25 mm) on a production line. The applications vary from loose products to a continuous product (e.g. packaging film). - Page 8 HEAD OUT (8) This button moves the text head holder to the outermost position. This button should be pressed to change a text head or text. It can then be used to fix the HQC to the Kortho Hot Quickcoder User manual...
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Page 9: The Support Arm
The support arm is used to position the HQC and any counter-pressure plate in relation to the product to be printed. The support arm is suitable for moving the HQC to any position. The exceptionally short stamping time makes it possible to print directly onto a moving product without further modifications. Kortho Hot Quickcoder User manual... -
Page 10: Safe Use
(of the text head and the Hotroll). There are potential dangers hidden in the above with regard to the Hot Quickcoder. Safety measures are given in this manual for situations which are potentially dangerous. The following is an overview of the most important safety measures. -
Page 11: Explanation Of Attached Stickers
Here is an explanation of the symbols on the stickers. General danger Danger due to Danger due to high temperature hight voltageparts Coding unit remains Maximum adjustable Voltage hot for a while pressure requirements after use Kortho Hot Quickcoder User manual... -
Page 12: Installation Of The Hot Quickcoder
4.2 Connection instructions WARNINGS: Before opening the control of the Hot Quickcoder, it should forst be disconnected from the power. This is done by removing the mains cable from the Control box (see figure 5). Only an GROUNDED cable may be used for connecting the equipment! Disconnect the printer from the voltage by removing the mains cable from the Control box. -
Page 13: Putting The Hot Quickcoder Into Operation
PUTTING THE HOT QUICKCODER INTO OPERATION The correct operation of the HQC is determined by the setting of the stamping time, stamping pressure and temperature and the distance of the HQC from the surface to be printed. The description below assumes that: •... -
Page 14: Applying The Text Material
Position the text head in the older (see section 6.1). Position the Hot Quickcoder so that the text head is located 2 to 3 mm from the surface to be coded. Lock the crossing clamp (1). -
Page 15: Starting Up The Hot Quickcoder
STARTING UP THE HOT QUICKCODER WARNINGS: Failure to observe the requisite heating up time of ±15 minutes leads to irrevocable damage to the text material and the Hotroll! Failure to remove the handle from the text head can damage the HQC 6.1 Preparation for use... -
Page 16: Adjustment Of The Hqc
Too high a temperature setting can reduce the service life of the Hotroll. Too high an air pressure setting can reduce the service life of the Hot Quickcoder. The standard optimum setting in most cases is an air pressure of ± 4 bar and a temperature of ± 135°C (position 8). -
Page 17: The Hot Quickcoder During Use
THE HOT QUICKCODER DURING USE 7.1 Changing a text head Texts can be changed particularly quickly by changing the text head. WARNINGS: If the text head is removed during normal operation, it's temperature is approximately 120°C! Failure to remove the handle from the text ead can damage the HQC. -
Page 18: Deactivating The Hot Quickcoder
DEACTIVATING THE HOT QUICKCODER 8.1 Stopping printing for a short time If the HQC is deactivated for a short time (during a break), the STOP button on the Control Panel should be pressed. The thermostat part of the Control box continues to operate normally. When production is resumed, the START button on the Control Panel must be pressed and the QC is ready for immediate use. -
Page 19: Maintenance And Cleaning
No special tools are needed for carrying out maintenance work. 9.2 Cleaning The HQC can best be cleaned using a dry brush. The control box can best be cleaned using a cleaner that will not damage the plastic. Kortho Hot Quickcoder User manual... -
Page 20: Appendix A: List Of Possible Malfunctions
TEMP, red: Light is lit: the magnetic valve is being powered. PULSE/TIME, yellow: Light is lit: during the delay time. The light is also lit up whenever the PRINT/DELAY is not switched on. PRINT/DELAY, green: Kortho Hot Quickcoder User manual... -
Page 21: Locating Faults In The Hot Quickcoder Electronics System
Locating faults in the HOT QUICKCODER electronics system Checkpoint 1 PRESENCE OF MAINS VOLTAGE Is the mains power present, check voltage supply? Perform steps 13 and 14 Check that the mains power is now present. Fault outside the HQC system... - Page 22 Set the temperature and wait until the TEMP light starts flashing *. Check that the ON button lights are still on. Activate the TEST button. Does the text head holder of the HQC now move? Contact the Korthofah service department Yes: Go to checkpoint 8 Kortho Hot Quickcoder User manual...
- Page 23 (*) If some time has passed after Checkpoint 4, the control light should flash for at least five minutes. During this period, the entire text head on the Hot Quickcoder reaches the desired temperature which is essential for further tests.
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Page 24: Print Quality Problems
The Hotroll is empty (exhausted) Check the Hotroll and replace if necessary. The Hotroll does not turn Check the position of the transport spring and adjust it if necessary. Kortho Hot Quickcoder User manual... -
Page 25: Printing Too Thick
3 and 4 of the connector on the HQC (first disconnect the supply and control cable). The correct value is 825 kOhm at 25°C. Replace the cable if the value deviates more than 10%. Kortho Hot Quickcoder User manual... -
Page 26: Appendix B: Technical Data
Air consumption 0.3 ltr. at 4 bar. Power consumption [Watt] 110 max. Technical data Control box for Kortho HQC Mass [kg] Dimensions L x W x H [mm x mm x mm] 310 x 125 x 300 Length of mains cable [m] Supply voltage [V AC, reversible] 115 or 230 ±10% 50-60 Hz... - Page 27 TEMP light is illuminated. This output can be used, for example, by an intelligent PLC with a high speed counting input. In this way the PLC can monitor the heating function of the hot printer. Temperature setting up with the Control box [± 10°C] Position Position Kortho Hot Quickcoder User manual...
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Page 28: Appendix C: Connection Diagrams
Appendix C: Connection diagrams Control Box Electrical Connection Diagram PCB supply Hot Quickcoder: Electrical connection diagram HQC SW 1 1 = ON 2 = OFF 1 = OFF 2 = ON PULSE 1 = OFF 2 = OFF Kortho Hot Quickcoder User manual... -
Page 29: Signal Device: Checking Wiring Connection
SW2 is located on the PCB at the bottom of the box. This is used to select whether the Control box should operate on 115V AC or 230V AC. This therefore depends on the available mains voltage. This is set as standard to 230V AC. Kortho Hot Quickcoder User Manual... -
Page 30: Ec Declaration Of Agreement
Lageweg 39 2222 AG Katwijk Zh The Netherlands declare entirely on our own account that the product: Hot Quickcoder including controlbox and mounting support which is understood to means machines with type numbers and identification: 901457 SET KORTHO HQC-AT, 810819... -
Page 31: Multi Language Sectionbijlage /Appendix D: Dimensioned Sketches
MULTI LANGUAGE SECTION Kortho Hot Quickcoder User Manual... -
Page 32: Bijlage /Appendix D: Dimensioned Sketches
BIJLAGE /APPENDIX D: Dimensioned sketches Artikelnummer / Item number: 810819 Hot Quickcoder-AT Kortho Hot Quickcoder User Manual... - Page 33 Artikelnummer / Item number: 810387 Commandokast / Control box HQC-AT Kortho Hot Quickcoder User Manual...
- Page 34 Artikelnummer / Item number: 809477 Standaard Steun / Standard support HQC Kortho Hot Quickcoder User Manual...
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Page 35: Bijlage / Appendix E: Naleverbare Onderdelen / Spare Parts
BIJLAGE / APPENDIX E: Naleverbare Onderdelen / Spare parts Artikelnummer / Item number: 810819 Codeergedeelte / Coding part HQC-AT Kortho Hot Quickcoder User Manual... - Page 36 Artikelnummer / Item number: 810387 Commandokast / Control box HQC-AT Kortho Hot Quickcoder User Manual...
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Page 37: Artikellijst / Part-List
802518 PISTON ROD WITH PISTON QC 304789 AXE COURT KQC 802801 GUIDE BRACKET QC 304818 VIS P.T. KQC 802941 PLUG WITH BALL BEARING QC 304999 RESSORT PORTE TEXTE 803399 FORK QC 315614 TAMPON MAC 809127 AIRCYLINDER QC-M Kortho Hot Quickcoder User Manual... - Page 38 810711 ERDDRAHT PLATINE HQC/HP 160564 3/2 MAGNEETVENT.1/8-1,5-24VDC 810778 PLATINE NETZTEIL HQC 304751 NOCKENHALTER QC 810781 PLATINE FRONTPLATTE HQC 304777 ACHSE 810794 STEUERUNGSKABEL PLATINE HQC/HP 304789 BOLZEN 810807 HEIZUNGSSET HQC-AT 304818 INBUSSCHRAUBE QC 810851 FEDER MIT FEDERHALTER, HQC Kortho Hot Quickcoder User Manual...
- Page 39 Kortho Hot Quickcoder User Manual...
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