Green Technik BC260-HD Operation And Maintenance Manual

Bioshredder-chipper

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AZIENDA CON SISTEMA QUALITÀ

CERTIFICATO

UNI EN ISO 9001/2008

By: GREEN-PRODUZIONE s.r.l.

Via Mons. Vigolungo, 2 - 12040 VEZZA D'ALBA -

www.green-technik.com

Info.green@green-technik.com info@green-produzione.it

260-HD

BIOSHREDDER-CHIPPER

OPERATION AND

MAINTENANCE HANDBOOK

CAUTION !

Befor using the machine, carefully read this Handbook!

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Page 1 AZIENDA CON SISTEMA QUALITÀ CERTIFICATO UNI EN ISO 9001/2008 260-HD BIOSHREDDER-CHIPPER OPERATION AND MAINTENANCE HANDBOOK By: GREEN-PRODUZIONE s.r.l. Via Mons. Vigolungo, 2 - 12040 VEZZA D'ALBA - www.green-technik.com Info.green@green-technik.com info@green-produzione.it CAUTION ! Befor using the machine, carefully read this Handbook!
Page 2 We remind you that attentive reading and scrupulous observation of the instructions given in this Use and Maintenance Handbook will provide your BC 260 machine long years of effective and intensive activity. Have a good job! Green technik is a registered trade-mark Ver. 02/04 BC 260 User’s Handbook...
Page 3: Table Of Contents
INDEX INTRODUCTION Machine data plate Page 3 How to use and preserve this User's Handbook Page 4 Safety warning Page 4 SECTION A: GENERAL INFORMATION FOR SAVE USAGE OF THE MACHINE Estimated conditions of use Page 6 Prohibited conditions of use Page 7 Personnel training Page 8...
Page 4: Machine Data Plate
INTRODUCTION This book constitutes User’s Handbook of the machine specified below and it is compiled in accordance with the EEC Directive 2006/42/CE, Attachment 1, paragraph 1.7.4.and subsequent amendments. MACHINE DATAPLATE Each single machine is dotated with a CE dataplate and a CE Evidence of Conformity realized in accordance with the EEC-Directive 2006/42/CE and subsequent amendments.
Page 5: How To Use And Preserve This User's Handbook
Handbooks. SAFETY WARNING In order to insure highest working reliability, Green Technik carried out a careful selection of materials and components to be used for the manufacture of this bioshredder-chipper. Careful inspection and tests were performed before machine’s delivery to a customer.
Page 6 AS LISTED UNDER SECTION ”A” - SAFETY REGULATIONS AND INFORMATION. 3) IT IS STRICTLY PROHIBITED TO USE THE MACHINE UNDER CONDITIONS OTHER THAN INDICATED IN THIS HANDBOOK. GREEN TECHNIK CANNOT BE DEEMED RESPONSIBLE FOR ANY TROUBLES, FAILURES OR INJURY ARISEN IF NOT COMPLIED WITH THE ABOVE MENTIONED PROHIBITION.
Page 7: Estimated Conditions Of Use
SECTION A: GENERAL INFORMATION ESTIMATED CONDITIONS OF USE While thanking you for your trust in our products, our BIOSHREDDER-CHIPPER BC-260 in particular, we would remind you that use of this machine is representative of a life style, where the environment protection is a basic principle and the recycling practice takes a place of an indiscriminate disposal of waste.
Page 8: Prohibited Conditions Of Use
. CAUTION Green Technik undertakes no responsibility in case any safety guards or loading hoppers installed on the machine are changed or removed, as well as in case of non’compliance with the obligations and/or prohibitions specified in this paragraph and, in general, of any of the rules and provisions set forth in this Handbook.
Page 9: Personnel Training
Once the machine cleaning is complete, check for no worn, damaged or lost parts. Should this be the case, promptly call for a service man, unless the detected trouble can be directly obviated, or inform the Green Technik Service Center. Page 8...
Page 10: Safety Equipment: Checking And Setting
SECTION A:GENERAL INFORMATION Special attention should be paid to the serviceability of the power connecting cable as well as of other perishable parts installed on the machine. Check for no leakage of oil, fuel or other dangerous substances . Should this be the case, an operator must absolutely avoid to start the machine until the problem is resolved.
Page 11 ECTION A: GENERAL INFORMATION In case the machine is driven by an explosion engine, always check the level of oil and fuel before starting it up, and carry out all the steps listed in the Use and Maintenance Handbook, as specified under Section C of this Manual. When checking the fuel level and during the tank filling up, do not smoke and do not light a fire.
Page 12 ECTION A: GENERAL INFORMATION BC2GT.80.20.00 DANGER OF EXPLOSION OF FRAGMENTS KEEP YOURSELF DISTANT DANGER OF SERIOUS LESIONS, DO NOT REMOVE SAFETY GUARDS BC0GT.80.06.00 BC0GT.80.05.00 DANGER OF ENTANGLEMENT BEFORE CARRING OUT ANY OPERATION BE SURE THAT ALL ROTATING PARTS ARE STILL MAX.SHREDDING MAX.CHIPPING DIAMETER MM.90...
Page 13 ECTION B: INSTRUCTIONS FOR THE MACHINE USE Warning: Before proceeding to this section an operator should carefully read the information given in the SECTION A that is integral part of the User's Handbook and understanding of which is essential for SAFE machine use. TECHNICAL DESCRIPTION OF THE MACHINE Rotor group of blades and hammers...
Page 14: Commands And Stops
ECTION B: INSTRUCTIONS FOR THE MACHINE USE The machine is easily transfered to/from the working place by means of its truck equipped with low-speed towing eye and 2 wedges used in order to have the machine steady during the utilization. Once positioning is complete, clamp the machine again by means of the proper pin fitted with handle.
Page 15 ECTION B: INSTRUCTIONS FOR THE MACHINE USE, SETTING AND TUNING The bioshredder mod. BC 260 is a machine for professional use but, owing to its simplicity in use and control, it may be operated by anyone informed of the risks that might be run during the utilization;...
Page 16: Machine Handling
SECTION B: INFORMATION FOR THE MACHINE USE MACHINE HANDLING Before starting the machine handling, make sure that no electric connection is being carried out; as to the powered machines, check that all the filler plugs are screwed tight. This inspection has to be performed whenever machine has to be moved, in particular, when it is to be moved on steeply sloping grounds, uneven surfaces or where wheels risk to sink into the mud.
Page 17: Maintenance Instructions
SECTION D: MAINTENANCE AND REPAIR Warning: Before proceeding to this section an operator should carefully read the information given in the SECTION A that is integral part of the User's Handbook and understanding of which is essential for SAFE machine use. MAINTENANCE INSTRUCTIONS Before any servicing operation it is obligatory for an operator to put the machine in an idle condition in order to avoid starting of machine against his consent (e.g.,by...
Page 18: Instructions For Ordinary Repairs
SECTION D: MAINTENANCE AND REPAIR - STRETCHING OR REPLACEMENT OF BELTS. When replacement is necessary, use the original spare part or a spare part of the same quality and characteristics. he hammer assembly may be washed with a jet of water. To avoid oxidation of hammers during long times of inactivity, spray the mechanism with lubricating oil.
Page 19: Section D: Maintenance And Repair
SECTION D: MAINTENANCE AND REPAIR CAUTION Before carrying out any type of maintanance operation turn off an engine and take out the key from the board. STRETCHING AND REPLACEMENT OF BELTS: For stretching belts act as following: a) remove belts cover to have an access to the belts and a possibility to control the tension b) loosen 4 bolts “A”...
Page 20 SECTION D: MAINTENANCE AND REPAIR CAUTION Before carrying out any type of maintanance operation turn off an engine and take out the key from the board. REPLACEMENT OF HAMMERS For replacement of hammers act as following: a) turn over unloading duct after putting back relative bolts b) remove the plastic cover “C”...
Page 21 SECTION D: MAINTENANCE AND REPAIR CAUTION Before carrying out any type of maintanance operation turn off an engine and take out the key from the board. REVERSAL OR REPLACEMENT OF CHIPPER BLADES: After having removed fixation screws of blades turn over unloading duct and running the rotor manually acting by means of unloading mouth, bring the cipper blade close to the plastic cover “C”...
Page 22: Spare Parts
SECTION D: SPARE PARTS SPARE PARTS The requests for spare parts have to be submitted to our distibutors or directly to Green Technik specificating the following information: a) machine model a nd Series No. b) part code no. As specified in the following tables c) quantity of parts required d) purchaser’s name, address, invoicing fiscal information.
Page 23 1 and 2 BC260.0405/0600 Bearing rotor pump side 6306-2RS SS30C.63062RS BC350.200700 Joint hydraulic pump Chipper blade lateral BC250.040300 Bare rotor BC260-HD BC260.041000 SR25Z.500000 Spacer D. 25sp.3 BC260.040806 Spacer with a hole D. 6 25x40x15 Elastic pin for a spacer D.
Page 24 SECTION D - Table 02 STRUCTURE unloading Description Dimension Code Reflector BC260.030510 Unloading duct BC260.032000 Chipper valve BC260.023500 Chipper hopper BC260.023400 Lantern D.160 BC350.200600 BC260.023100 Machine base BC260 Pneumatic wheel 16X6.50-8 SU650.160825 Power loom truck BC260.101000 Forecarriage truck BC260.101100 Pneumatic wheel 13x5.00-6 SU500.130625 Control rod...
Page 25 SECTION D: SPARE PARTS - Table 03 STRUCTURE rotary unloading Description Dimension Code Superior ejecting duct BC350.032100 Shredder hopper BC260.022500 Letting in shredder valve BC260.023700 Control rod BC260.051000 Prolonged hopper BC260.022700 BC260.051500 Distributor control tie rod Inferior belts cover BC265.022700 Truck 25 Km/h BC260.102500 Pneumatic wheel...
Page 26 SECTION D: SPARE PARTS - HYDRAULIC FEEDER Description Dimension Code Q.ty Feeder roller axle BC255.07.50.00 Feeder support shaft BC255.07.51.00 Feeder roller BC255.07.52.00 Hydraulic engine 100cc. ST260.20.05.00 Feeder arm BC255.07.58.00 Feeder framework BC255.07.57.00 Bush in bronze P .7978 BC255.07.56.00 Ball bearing 6008-2RS SS040.60082RS BC260.075000 Spring...
Page 27 ECTION D: SPARE PARTS - HYDRAULIC DIAGRAM + curva 90°MF3/8 F.90°3/8 O.½ F90°.3/8 F90 .3/8 O.½ F.90°3/8 F.½ (G-H) Kit (B-C-D-E-F-G-H) Cod. BC260.20.K2 F.90°½ L E G E N D OUR REF. No BC260.20.34.00 Hydraulic oil tank NS/ Dwg No. ST450.20.01.30 Oil filter ESE11...
Page 28 SECTION D: SPARE PARTS - HYDRAULIC DIAGRAM VERSION with self’propulsion + No-Stress (G-H) Kit (B/N) Cod. BC260.20.K11 L E G E N D A NS. RIFER. BC260.20.34.00 NS/ Picture n° Hydraulic oil tank ST450.20.01.30 Oil filter ESE11 ST350.20.02.00 Hydraulic pump Gr.
Page 29 ECTION D: DIAGRAM OF ELECTRIC PLANT. NO-STRESS UNIT blue brown marrone BATTERY NO-STRESS DEVICE MOD. HC960 FUNCTIONS OF DEVICE: Machine still but in tension: SENSOR - HC960 visualizes total work hours - Pressing the button “S” HC960 visualizes daily work hours - Pressing the button “S”...
Page 30: Memorandum For The Planned Maintenance
MEMORANDUM FOR THE PLANNED MAINTENANCE Page 29 BC 260 User’s Handbook...
Page 31: Dismantlement
DISMANTLEMENT FINAL DISMANTLEMENT The machine consists of metal and plastic parts. Before dismantling it, let oil and fuel flow out completely, then flush the machine following the instructions printed on the toxicological cards of the products used. When dismantling and scrapping the machine, sort the metal parts from the plastic ones, then dispose them in conformity with the rules in force.
Page 32: Guarantee Rules And Conditions
GUARANTEE RULES AND CONDITIONS - The Green technik's guarantee shall cover this machine for a period of 12 months as from the date of delivery. - The guarantee is to be understood as restricted to the change or repair of those parts possibly resulting to be defective in the manufacturer's judgement.
Page 33 NOTE BC 260 User’s Handbook...