Summary of Contents for Mabit SmartControl
- Page 1 MAB 2010280101 EN V2.2 SmartControl – Instruction Manual - 1 - www.mabit.pl info@mabit.pl...
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Page 2: Table Of Contents
4.3.2 Example of safety system with automatic work mode switch ........- 26 - 5. Installation..........................- 27 - 5.1. SmartControl – dimensions....................- 27 - 5.2. SmartControl – methods of fixing on the machine ............- 28 - - 2 - www.mabit.pl info@mabit.pl... - Page 3 5.4. Keyboard – individual key labels – printout..............- 31 - 5.5. Keyboard – individual keyboard labels – assembly ............- 32 - 6. Start-up ..........................- 33 - 6.1. SmartControl Software installation.................- 33 - 6.2. USB drivers installation ....................- 36 - 6.3. Connecting to PC for programming................- 40 - 7.
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Page 4: Safety Information
WARRNING INFORMATION Electrical devices should be installed and maintained by qualified personnel only. Mabit company is not responsible for any consequences of using this material. This manual is not intended for inexperienced people. - 4 - www.mabit.pl... -
Page 5: Introduction
EN954-1 IEC 61508 2. Introduction 2.1. Main features SmartControl is a fully universal, programmable, portable HMI type device. Adapted for use with PLC and CNC controllers. SmartControl is equipped with: - Emergency off switch or Emergency stop - Three-stage enabling switch... -
Page 6: Ordering
SC5-G-E-M Hook with magnet ( emergency stop ) Grey SC5-G-E-W Hook without magnet ( emergency stop ) Grey SC5-G-N-M Hook with magnet ( emergency stop ) Grey SC5-G-N-W Hook without magnet ( emergency stop ) - 6 - www.mabit.pl info@mabit.pl... - Page 7 Hook without magnet ( emergency stop ) Grey SC5-G-N-M-ENC Hook with magnet ( emergency stop ) Grey SC5-G-N-W-ENC Hook without magnet ( emergency stop ) The above pictures are available in 3D on our website www.mabit.pl - 7 - www.mabit.pl info@mabit.pl...
- Page 8 SC5-INT cabinet, for installation on DIN rail SC5-CAB-N-AAA Cable for connecting SmartControl with the machine, without plugs ended with free wires with cable gland ( AAA is length in cm ) [ 1500 = 15m ] SC5-CAB-S-AAA Cable for connecting SmartControl with the machine, with 26pin plug for connecting SC5-INT interface and with cable gland...
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Page 9: Nameplate
2.3. Nameplate MODEL = Catalog no. S/N = Serial Number, unique number of particular copy Always quote the serial number in queries for technical support and possible complaints. - 9 - www.mabit.pl info@mabit.pl... -
Page 10: Technical Data
3. Technical data 3.1. Technical data of SmartControl Rated Power Voltage 24V DC Allowable Voltage Range 10 do 40V DC Maximum Input Current 100mA (10V DC) 60mA (24V DC) Maximum Power 1,5 W ( 24V DC ) Consumption Allowable Momentary... -
Page 11: Technical Data Of Hand Wheel
50 PPR ( with recognition of each edge - x4 ) Work mode 1- Phase quadrature A/B 2-STEP/DIR 3-UP/DOWN ( jumper-selectable) Output types 1- Line driver RS422 2- 5V (push-pull) 3- 24V (push-pull) ( jumper-selectable ) After setting of jumpers, switch OFF and ON SmartControl - 11 - www.mabit.pl info@mabit.pl... -
Page 12: Technical Data Of Butli-In Emergency Off Switch/Stop (Idec)
Recommended circuit fuse of emergency off 250V/10A ( Type aM IEC 60269-1/IEC 60269-2 ) switch/stop Conditional Short-circuit 1000A Current Rated Voltage 24V DC Number of contacts Maximum operating 2A – resistive load 1A – inductive load current - 12 - www.mabit.pl info@mabit.pl... -
Page 13: Technical Data Of Butli-In Enabling Switch (Idec)
Electrical Durability 100 000 operations minimum Recommended circuit fuse 250V/10A fast of approval key Conditional Short-circuit Current Rated Voltage 24V DC Number of contacts Maximum operating 1A – resistive load 0,7A – inductive load current - 13 - www.mabit.pl info@mabit.pl... -
Page 14: Technical Data Of Usb Cable For Programming Sc5-Prog
3.5. Technical data of USB cable for programming SC5-PROG SC5-PROG Length of cable 175cm Plug PC side USB Type A Plug SmartControl side M8, MALE 4 pin - 14 - www.mabit.pl info@mabit.pl... -
Page 15: Technical Data Of Interface Separating Signals Sc5-Int
0,34mm² – 1,5mm² Section of wires for 24VDC power AWG26 – AWG12 0,34mm² – 2,5mm² supply plug Socket for connecting SmartControl Male, 26 pin, type IDC ( see cables SC5-CAB…. ) Socket RS23 no.1 Male, 9 pin, D-sub Socket RS23 no.2... -
Page 16: Technical Data Of Sc5-Cab Cables
/ m ( for one loop ) max Resistance for oil, grease Resistant with sporadic contact Condition of cable end Cable installed and connected to SmartControl according to the schematic in the instruction from SmartControl manual Cable split in two parts with... -
Page 17: Technical Data Of Automatic Work Mode Switch Sc5-Aut
100 000 operations minimum ( AC-12 250V, 6A ) Electrical Durability 1000 000 operations minimum ( 24V AC/DC, 100mA ) ( with frequency of operations of 900/ hour) Cable diameter 7 – 13mm Cable gland Size of installation wrench 25mm Weight about 80g - 17 - www.mabit.pl info@mabit.pl... -
Page 18: Wiring
4. Wiring 4.1. Connecting the cable to SmartControl To get to connecting clamps, follow the steps: 1. Unscrew 6 screws located at the bottom of the casing. 2. Disconnect the plug of the ribbon wire from the socket. - 18 - www.mabit.pl... - Page 19 Terminal plate with spring clips: When ordering SmartControl with any SC5-CAB ... cable, it will be already connected to SmartControl, as shown in the table below. - 19 - www.mabit.pl info@mabit.pl...
- Page 20 A signal ( 0-5V or 0-24V ) of hand wheel ( GND – pin no. 2 ) B signal ( 0-5V or 0-24V ) of hand wheel ( GND – pin no. 2 ) BROWN GREEN - 20 - www.mabit.pl info@mabit.pl...
- Page 21 Warning: The cable screen must be connected to the weight of the machine. Do not connect the screen to any clamp of SmartControl. The screen must be insulated so as not to touch the adapter plate in SmartControl. Failure to secure the screen may damage SmartControl.
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Page 22: Connection To Controller/ Machine
A signal ( 0-5V or 0-24V ) of hand wheel ( GND – pin no. 2 ) BROWN GREEN B signal ( 0-5V or 0-24V ) of hand wheel ( GND – pin no. 2 ) - 22 - www.mabit.pl info@mabit.pl... -
Page 23: Connection With Sc5-Cab-S-Aaa Cable
1. Cut out a hole in the switch cabinet for D-SUB socket: 2. Put 26-pin plug through the hole. 3. Install a D-SUB socket in the hole, using M3 screws. 4. Connect 26-pin plug to the SC5-INT interface. 5. Connect SmartControl to D-SUB socket. - 23 - www.mabit.pl info@mabit.pl... -
Page 24: Connection Of Sc5-Int Interface
Warning: Connect at least one of the clamps to the frame of the machine. It is recommended to connect clamp no. 2 0V (-24VDC) to the machine frame. SC5-INT clamp numbers correspond with SmartControl clamps Gniazda RS232 D-SUB 9 DESCRIPTION Pin no. - Page 25 Emergency stop NC contact no. 1 of Emergency off switch/ YELLOW Emergency stop NC contact no. 2 of Emergency off switch/ WHITE Emergency stop NC contact no. 2 of Emergency off switch/ GRAY Emergency stop - 25 - www.mabit.pl info@mabit.pl...
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Page 26: Connection Of Automatic Machine Work Mode Switch Sc5-Aut
4.3.2 Example of safety system with automatic work mode switch SC5-G-E-A Example 1 Power supply of machine drives SC5-R-E-A Example 2 Power supply of machine drives Main Power supply of machine WARNING: SC5-AUTswitch must be fixed outside the danger zone! - 26 - www.mabit.pl info@mabit.pl... -
Page 27: Installation
5. Installation 5.1. SmartControl – dimensions - 27 - www.mabit.pl info@mabit.pl... -
Page 28: Smartcontrol - Methods Of Fixing On The Machine
5.2. SmartControl – methods of fixing on the machine 5.2.1 Using a hook Applies to models: SC5-R-E-M, SC5-R-E-W, SC5-R-N-M, SC5-R-N-W SC5-G-E-M, SC5-G-E-W, SC5-G-N-M, SC5-G-N-W SC5-R-E-M-ENC, SC5-R-E-W-ENC, SC5-R-N-M-ENC, SC5-R-N-W-ENC SC5-G-E-M-ENC, SC5-G-E-W-ENC, SC5-G-N-M-ENC, SC5-G-N-W-ENC To hang the device on a hook use the peg fixed to the machine using one screw. -
Page 29: Using A Magnet
Hook with magnet enables fixing the device anywhere on magnetic steel. The magnet is sufficiently strong to easily hold SmartControl. To remove it, just pull SmartControl from the side of the cable. Hook with magnet 5.2.3 Using automatic machine work mode switch SC5-AUT... -
Page 30: Sc5-Int Interface - Dimensions
5.3. SC5-INT interface – dimensions - 30 - www.mabit.pl info@mabit.pl... -
Page 31: Keyboard - Individual Key Labels - Printout
5.4. Keyboard – individual key labels – printout From our website www.mabit.pl you can download a jpg file with templates of strips with you can slide to the inside of the keyboard. You only need to open the file in any graphics editor, eg. Paint, to insert any graphics. -
Page 32: Keyboard - Individual Keyboard Labels - Assembly
Grab the strip with tweezers as close to the keyboard slot as possible and slightly move the strip up-down. It is necessary to use tweezers to insert the strips! - 32 - www.mabit.pl info@mabit.pl... -
Page 33: Start-Up
6. Start-up 6.1. SmartControl Software installation Start SmartControl Setup.exe (free download of the installation file from the website www.mabit.pl Read and accept the License Agreement: - 33 - www.mabit.pl info@mabit.pl... - Page 34 All software of Pracownia Automatyki Przemysłowej Mabit is subject to copyright protection. LICENSE AGREEMENT By and between the Software User and Pracownia Automatyki Przemysłowej MABIT registered in Andrychów (“Developer”). 1. Installing the Software constitutes acceptance of these terms and conditions.
- Page 35 Select destination location for the installed files: USB driver files will also be installed in the above location. Next, follow the instructions of the installer. - 35 - www.mabit.pl info@mabit.pl...
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Page 36: Usb Drivers Installation
6.2. USB drivers installation Before installing USB drivers install SmartControl Software. Connect SmartControl to the USB socket using SC5-PROG cable: Unscrew the stopper from the M8 socket Connect the USB SC5-PROG cable WARNING: The stopper must be screwed in after programming, to keep IP65 sealed. - Page 37 After connecting the cable, computer will detect a new appliance: Tick “No, not this time” Tick “Install from a list or specific location (Advanced)” - 37 - www.mabit.pl info@mabit.pl...
- Page 38 “Include this location in the search” - Click Browse and find the drivers files (they are in the same location as previously installed SmartControl software). Standard: C:\Program Files\SmartControl\USB DRIVERS\XP,VISTA,WIN 7\ CDM20814_WHQL_Certified A warning will be displayed : Click “Continue anyway” - 38 - www.mabit.pl...
- Page 39 Computer will report correct installation of SmartControl: - 39 - www.mabit.pl info@mabit.pl...
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Page 40: Connecting To Pc For Programming
6.3. Connecting to PC for programming After connecting SmartControl to USB socket ( if USB drivers are installed correctly), TRANSFER inscription will show on SmartControl display. From this moment, SmartControl software takes control over SmartControl. SmartControl automatically converts to TRANSFER mode after connecting to the computer, provided that 24VDC power supply is turned off. -
Page 41: Entering Variables From The Keyboard (Edit Mode)
To get to edit mode, press and hold [SHIFT] key and then press [EDIT]: SmartControl will go into edit mode. In this mode, the variable of key image is not sent to the controller. Functions are active only in the upper parts of the keys. - Page 42 The cursor will change its shape and move to the beginning of the edited field. The shape of the cursor depends on the type of edited variable: Decimal variable Binary variable Hexadecimal variable Text list ↕ - 42 - www.mabit.pl info@mabit.pl...
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Page 43: Entering A Number - Version Without Hand Wheel
7.1. Entering a number – version without hand wheel Follow the steps from Section 7 Use keys with numbers 0-9, [-] , [.] to enter the variable To enter letters A,B,D,E,F for hexadecimal numbers, press [-] key and the appropriate number. - 43 - www.mabit.pl info@mabit.pl... - Page 44 There is a different method : Before pressing the first number, move the cursor over the demanded number and change it one at a time. After changing the selected numbers, confirm with [ENT] key or cancel [ESC] . - 44 - www.mabit.pl info@mabit.pl...
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Page 45: Entering A Number - Version With Enc Hand Wheel
7.3. Choosing a text variable from text list Follow the steps from Section 7 Use up-down arrows to choose the text variable from text list. After choosing the text, confirm with [ENT] key or cancel [ESC]. - 45 - www.mabit.pl info@mabit.pl... -
Page 46: Menu Operation
When in edit mode (entering edit mode – see Section 7 ) press simultaneously both arrow keys. Menu screen will be displayed: Power supply source, when supplying from USB socket of the computer, 5VDC inscription will be displayed - 46 - www.mabit.pl info@mabit.pl... -
Page 47: Choosing Language
Place the cursor in the first area, using up arrow. to choose one of four languages. Confirm the choice with [ENT] key or cancel [ESC] Names of languages are defined in SmartControl Software ( see SmartControl Software Manual ). - 47 - www.mabit.pl... -
Page 48: Turning On / Off Keyboard Sounds
Confirm the choice with [ENT] key or cancel [ESC] Sound signal can also be activated by setting the right bit in LED register ( see SmartControl Software Manual ). - 48 - www.mabit.pl... -
Page 49: Setting Display Contrast
Place the cursor in the third area, using up and down arrows. to regulate the display contrast within the scope of 0% to 100%. Confirm the choice with [ENT] key or cancel [ESC] Contrast can also be regulated using SmartControl Software (see SmartControl Software Manual ). - 49 - www.mabit.pl... -
Page 50: Troubleshooting
To turn on continuous communication testing in order to diagnose problems and the frequency of their occurrence, hold bottom left key ( 7 ) when turning on SmartControl until the following information is shown: Then release the key. - Page 51 Upon encountering each error, SmartControl will display the following information: Main TimeOut Second CheckSum Code nr Reading Entry Name Description TimeOut exceeding of the awaiting response time of the slave Error type CheckSum incorrect checksum Code nr error code corresponding with the protocol...
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Page 52: Error Information
Install newer version of SmartControl software. “FILE IS DAMAGE SEND NEW FILE” information means incompleteness of the file uploaded to SmartControl e.g. as a result of transmittion interrupted before its completion. Enter the program again. ERROR” means damage of SmartControl. -
Page 53: Copyrights
10. Copyrights All copyrights for the S80PWM Module device and its software are owned by Mabit. Mabit is not liable for any damage incurred directly or indirectly resulting from misuse or incorrect product operation. 11. Guarantee conditions 1. Pracownia automatyki przemysłowej Mabit hereinafter referred to as the Supplier, grants a guarantee for the equipment sold, based on the hereby General Conditions of Guarantee. - Page 54 19. Any information not specified in this document may be obtained by the Buyer via telephone or by electronic means within 14 (fourteen) working days from the date of purchase. © 2012 Mabit. All rights reserved. - 54 - www.mabit.pl...