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Triple-IN PS300-90 User Manual

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PSxxx-90 Laser Scanner
Triple-In GmbH | Poppenbütteler Bogen 64, D-22339 Hamburg, Germany
User's Manual
PS300-90
PS250-90
PS100-90
PS250-90 HT
PS100-90 HT

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Summary of Contents for Triple-IN PS300-90

  • Page 1 PSxxx-90 Laser Scanner User’s Manual PS300-90 PS250-90 PS100-90 PS250-90 HT PS100-90 HT Triple-In GmbH | Poppenbütteler Bogen 64, D-22339 Hamburg, Germany...

  • Page 2: Table Of Contents

    LEANING ....................48 PDATING THE IRMWARE TROUBLE SHOOTING ......................52 LED I ......................52 NDICATORS ..............53 TEST MESSAGES AND YSTEM EALTH STATUS TECHNICAL SPECIFICATIONS..................... 55 ......................55 ECHNICAL © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 3 All rights reserved, including the right to reproduce this book or portions thereof in any form whatsoever. All trademarks, product names and logos are the property of their respective owners. Text, photographs, and illustration by C. Bruelle-Drews/Triple-IN GmbH © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 4: Introduction

    • robust, IP67 • real time Ethernet PSxxx-90 is the backbone of the whole Triple-IN sensors portfolio, providing rapidly and efficiently accurate and detailed 3D data. PSxxx-90 is suitable for both indoor and outdoor applications, ensuring also goals achievement for existing systems integration.

  • Page 5: Webserver With Latest Documents And Firmware Updates

    The latest version of this document and the latest firmware updates can be obtained from Triple-IN’s webserver: Picture 1 Triple-IN webserver login Please contact Triple-IN to get access to the reserved area of the webserver: info@triple-in.de © Triple-In GmbH • 11/01/2017 14:31:00...

  • Page 6: Safety Instructions

    Connect and disconnect electrical linkages only under de-energized conditions. WARNING Do not open the PS Laser Scanner. If opened, the mechanical adjustment will be damaged and warranty will get void! © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 7: About The Psxxx-90 Laser Scanner

    Picture 2: PS Laser Scanner front view 5 x M6 Mounting thread holes WARNING Never remove these two plastic caps!. Serial interface connector Data and PoE connector Picture 3: PS Laser Scanner rear side. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 8: System Parts

    • Receiver contains a receiver diode and is connected with the KEM-IC. • Micro Processor Unit (MPU) contains a microcontroller and a Triple-IN KEM-IC chip to record time-of- flight events. • Angle Encoder is an encoder with a resolution of 32000 coder counts.
  • Page 9 The result is accurate time-of-flight measurement, independently of the temperature, reflectivity, and target distance. The distance to the target is calculated by d = ToF * c / 2 - corr © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 10: Sensor Origin And Scan Area

    The laser source is located with a parallaxes of 17 mm beside the vertical axis. Picture 5: Scan area and Sensor origin PS100-90-HT for high Surface temperatures Standard PSxxx-90 Laser Scanners measures on natural target surfaces with temperatures up to 500° Celsius. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 11 PS100-90-HT Types extend this temperature range up to 1200° Celsius and allow measurement on hot and glowing surfaces. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 12: Transport And Installation

    • Do not remove the label or the two gray plastic caps from the rear side. • Follow the safety instructions in the chapter 2. Package and Transport Use original Triple-IN packing material to transport the sensor. Two deepings at the top side indicate the upper foam inlet. Picture 6 Storage packaging...

  • Page 13: Mechanical Mounting

    • Observe the maximum screw-in depth for the screw holes. The device will be mechanically destroyed if the maximum screw-in depth is exceeded! • Do not extend the maximum tightening torque of 12 Nm. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 14: Connectors

    2. Turn the retainer ring until you notice a distinct „click“. 3. Align marks at the retainer ring and the socket. 4. Push the connector into the socket. 5. Turn the retainer ring to secure the connection. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 15: Data And Poe Connector

    • The pin/pair assignments conforms with the T568B standard Picture 10: M12 Data and PoE scheme (plug side view) Signal Purpose Transmit Transmit Receive Positive supply voltage Positive supply voltage Receive Negative supply voltage Negative supply voltage © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 16 Ethernet cables specified for 30 Watt must be used. Note that IEEE 802.3af/Power over Ethernet Standards limit power to 12.95 Watt and PS Laser Scanners will not meet this standard. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 17: Serial Interface Connector

    Picture 12: M12 Serial interface connector scheme (plug side view) Color Signal Comment Direction brown Negative supply voltage Input blue 24V DC+ Positive supply voltage Input white 5 Volt Ground (RS232) © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 18 PoE adapter. These input lines are designed to supply power over the serial interface connector. WARNING Power supply • Without heater: 24 Volt, 0.30 Ampere, 8 Watt • With optional internal heater: 24 Volt, 1.25 Ampere, 30 Watt © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 19 “Transmit Data”, “Receive Data”, and “Ground”, is commonly used since the full facilities of RS-232 are not required. Picture 14 Communication Board DSUB9 male DTE pin layout (socket view) © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 20 SWI2 Digital switching output SW2 Output white yellow SWI1 Digital switching output SW1 Output The color column refers to the layout of the optional “Serial interface cable”. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 21 CH_A External incremental encoder input A Input red blue CH_B External incremental encoder input B Input The color column refers to the layout of the optional “Serial interface cable”. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 22: Setting Into Operation

    Terminal Mode of the PS Laser Scanner. TeraTerm is a free software terminal emulator (serial communication program) for Windows. The program is available on Triple-IN’s webserver. Any other terminal program will be suitable as well. 1. Download TeraTerm from Triple-IN’s webserver.
  • Page 23 Program “TCP/IP Manager” to manage Network Configurations Triple-IN recommends the open-source Freeware “TCP/IP Manager” (author: A. C. Tundrea) to prepare the computer’s network settings for PS Laser Sensors. With the tool, you may simply save and restore network settings for PS Laser Scanners and standard Windows applications in different profiles.
  • Page 24 6.1.3 Triple-IN’s PSControlProgram Triple-IN’s PSControlProgram is a PC application for controlling the functionality of Triple-In Laser sensors via Ethernet connection. It makes the user able to set the user parameters of the sensor, start measurements, record the scans to files or show it on the chart or in the table.

  • Page 25: Power-Up

    A second RS232 can be connected to the Ethernet board to allow firmware updates. The standard communication settings are: • RS232 Serial input/output • Baud rate 115.200 Baud, • Data 8 data bit, © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 26 Ethernet firmware updates only (see chapter "Firmware updates"). It displays the current Ethernet board firmware version and a connection status. Picture 20: TeraTerm with Communication board startup message © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 27 List the results of the self-test. Network configuration Change the IP settings to standard configurations. Restore to factory settings This function is used to set parameters to their default values. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 28 IMPORTANT Avoid communicating with the PS Laser Sensor via Ethernet and RS232 at the same time. The commands can influence each other and may lead to unpredictable system states. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 29: Ethernet Connection

    (the so-called U/L bit, short for Universal/Local). That address bit is 1, the address is locally administered and the sensor might be used in local networks only. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 30 APIPA addresses are by standalone Windows computers. These IP settings can be changed individually after the default has been set: > Enter Parameter “Sensor IP Address AAA.xxx.xxx.xxx”: > Enter parameter “Gateway IP Address xxx.BBB.xxx.xxx”: […] © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 31 Picture 21 PSControlProgram network connection dialog 4. Once the connection has been made, all parameters including the network settings can be changed on the “Parameters” view. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 32: Ps Laser Scanner Configuration

    6.5.2 About User Parameters The entire sensor configuration is stored in a table of user parameters. Every parameter has a number as unique parameter identification code. The user can © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 33 Note that temporary parameters are typically updated by a self-test during the startup phase. It is recommended to set temporary parameters only after the self-test has been finished. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 34 Contains the Gateway IP address of the control computer xxx.xxx.CCC.xxx Gateway IP Address Contains the Gateway IP address of the control computer xxx.xxx.xxx.DDD 1025 Gateway socket port Contains the socket number at the control computer © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 35 The optional incremental encoder input is enabled if this incremental parameter was set to 1. encoder: enabled=1, disabled=0 External This parameter contains the offset of the external incremental incremental encoder. encoder: offset © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 36 SW2 delay [ms] Requires a sensing event to last for at least the given milliseconds before digital switching output 2 is switched. Allows the control device to ignore short sensing events. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 37: Taking Scans

    • Scan start direction: min. 45° • Scan angle: max. 90° with 1000 points. Scan angle step: 90°/1000 points = 0.090° • • Scan Angle Shift: Normal-Mode scans are not shifted. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 38 The ASCII format is "comma separated" and can easily use Excel or Open Office. 1. Enter the Terminal Mode 2. Open in TeraTerm "File > Log...". Check "Plain text" and disable "Append" © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 39 • Points in profile: give the length of the following table. • Master echo: 1 for the first echo or 0 for the last echo. • Number of echoes: the number of echoes processed. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 40 • Pulse width : echo signal pulse width in pico-seconds 6.6.3 Taking Scans with Triple-IN’s PSControlProgram Triple-IN’s PSControlProgram is a Windows application with user menu, toolbar, status line, workspace explorer bar and the data output widgets ordered in the tabs. User menu and main toolbar are providing the basic functionality for the system actions like connecting the program with a sensor, performing the scans, recording, loading or, exporting the data to “*.csv”...

  • Page 41: Filters And Master Echo Selection

    The near field suppression zone can be configured with the user parameter: Near-field suppression zone, min=0 The current near field range can be obtained by the parameter Const: Near field suppression range [0.1 mm] © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 42 6.7.2 Low echo filter If the laser spot is only partly reflected by object edges, incorrect measurements may arise. A “low echo filter” removes measurements with echo signals less than © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 43 At measuring through rain, through protection windows, or in dusty surroundings several objects may reflect the laser beam. The echo of the actual measuring target is called “Master Echo”. Picture 24 Multi-Echo with Master Echo selection © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 44: Setting Up The Digital Switching Outputs

    • To give a scan synchronization signal • As switch output, controlled by the connected computer • As a preset counter, providing a programmable number of output signals. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 45 Make sure that the parameter “SW preset counter setup” has reached 0 before adding new counts. The hold time can be defined by the user parameter © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 46 1; SW2 logic: 0=normal, 1=low active; In conjunction with the counter parameters 4; Temp: SW1 preset counter: setup; 2; Temp: SW2 preset counter: setup; Results in the following signal pattern: © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 47: Controlling The Heater (Optional)

    The external incremental encoder must be enabled by setting the parameter External incremental encoder: 0=disabled, 1=enabled=1; An offset can be added to every encoder value: External incremental encoder: offset; © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 48 The current reading plus offset can be read from parameter: Temp: External incremental encoder: counts; Reset of the counter is done at startup or with software by disabling and re- enabling the external incremental encoder. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 49: Maintenance

    Carefully read the entire instructions before you start updating your sensor. Do not power off the sensor until the firmware is updated! Do not try to downgrade to previous versions! Contact Triple-IN if there is a reason to do so.
  • Page 50 9. When the XMODEM Send dialogue is displayed in TeraTerm, power the sensor 10. Data will start transferring to the sensor. TeraTerm Pro will display progress: Picture 27 Teraterm XMODEM upload © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 51 - Programming from RAM 0x04001000 to ROM 0x00008000 = 164352 words 12. The sensor will now reboot the new firmware. PS Laser Scanner [PS Firmware; 03.xx.xx; 2016-01-20; (c) Triple-IN GmbH 2016] 1234 Local IP: 10.0.12.34:1024 Gateway IP: 10.0.10.0:1025 13. The parameters stored in the non-volatile memory of the sensor might be incompatible with the new firmware version and must be updated.
  • Page 52 1. Make sure that the Communication board RS232 of the serial interface connector is connected with the serial interface of your computer. 2. Proceed like described for the MPU board update. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 53: Trouble Shooting

    Green is blinking waiting for user input Terminal mode, Green is steady on Scan in process Yellow is steady on System error Red is steady on. Check system health status. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 54: Self-Test Messages And System Health Status

    PS Laser Scanners perform a self-test at startup and check various hardware components. All LED are blinking during the self-test. The result of the self-test is reported on the RS232 of the MPU board. PS Laser Scanner [PS Firmware; 03.xx.xx; 2016-01-20; (c) Triple-IN GmbH 2015] 1234 Local IP: 10.0.1.234 1024 Gateway IP: 10.0.10.0:1025...
  • Page 55 Restart the system by power-off and power-on. WARNING Any other warning or error message reports a serious system defect. In this case, contact Triple-IN for a service and repair request. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 56: Technical Specifications

    0.050 Fine Mode Beam Scan Angle Steps in Profile (°) 0.023 Measurements in 90° Scan 1000 Scan Rate (Hz) Scan Time @ 90° Scan (ms) Scans/Profile Profile Rate (Hz) © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 57 Enclosure Finish Powder coated Front Screen AR-coated glass Function in strong Sunshine Ambient light control DIMENSIONS & WEIGHT Height x Width x Length (mm) 247 x 121 x 109 © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 58: Ps Xxx .90 Ht V Ersions

    T ≤ 1200°C WORKING RANGE Maximum Range @ R = 100%, lambertian Reflector (m) Maximum Range @ R = 10%, lambertian Reflector (m) Minimum Range (m); Sensor has to be protected! © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 59: Laser Spot Size And Sigma Diagrams

    Triple-IN GmbH Laser Spot size and Sigma Diagrams PS100-90 PS250-90 PS300-90 © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 60: Laser Spot Pattern

    Laser Spot pattern PS300-90 PS250-90 PS100-90 0,029° 0,029° 0,029° 0,5 mrad 0,5 mrad 0,5 mrad 0,031° 0,076° 0,115° Normal Scan Normal Scan Mode Normal Scan Mode Mode 0,09° 0,09° 0,09° © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...
  • Page 61 Triple-IN GmbH PS300-90 PS250-90 PS100-90 Fast Scan Mode Fast Scan Mode Fast Scan Mode © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 62: 3D Cad Model

    3D CAD Model A 3D CAD model (STEP format) of the PS Laser Scanner outlines is available on demand. © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 63: Psxxx-90 Laser Scanner Outlines

    Triple-IN GmbH PSxxx-90 Laser Scanner Outlines Picture 28 PSxxx-90 Laser scanner outlines (no scale) © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 64: Serial Multifunction Cable Layout

    Triple-IN GmbH Serial Multifunction cable layout Picture 29 Serial multifunction cable © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 65: Ethernet And Poe Cable Layout

    Triple-IN GmbH Ethernet and PoE cable layout Picture 30Data and PoE cable © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

  • Page 66: Index

    Triple-IN GmbH Index 10.1 Table of Figures Picture 1 Triple-IN webserver login ................4 Picture 2: PS Laser Scanner front view ............... 6 Picture 3: PS Laser Scanner rear side................6 Picture 4 Principle of operation .................. 8 Picture 5: Scan area and Sensor origin ............... 9 Picture 6 Storage packaging ..................

  • Page 67: 10.2 Document Versions

    2016-10-13 Remove PS150-90 type. Not in production any more. Change closes distance of PS100-90 to 0.6 m. 2017-01-10 Update technical data according to production year 2017 Updated outline drawings © Triple-In GmbH • 11/01/2017 14:31:00 PSxxx-90 Laser Scanner User's Manual...

This manual is also suitable for:

Ps250-90Ps100-90Ps250-90 htPs100-90 ht

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