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ONE H3 Series User Manual

Handheld terminal
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Summary of Contents for ONE H3 Series

  • Page 2 One H3 Series 0N3 H SERIES User Manual Version 1.0 (Preliminary)
  • Page 3 © 2012 0N3 Srl All rights reserved...

  • Page 4: Table Of Contents

    Contents List Of Figures......................6 Acronyms........................1 General Information....................3 1.1 Manual History....................3 1.2 Manual organization..................3 1.3 Organization of safety notices...............3 1.4 Safety guidelines...................4 1.4.1 Responsibilities..................4 1.4.2 Intended use..................6 1.4.3 Protection against electrostatic discharges...........7 1.4.4 Transport and storage................7 1.4.5 Installation....................7 1.4.6 Operation main facts................8 1.4.7 Supply voltage..................8 1.4.8 Emergency Stop push-button..............8 1.4.9 Enabling Device..................9...
  • Page 5 2.4.2 Optional RFID TAG reader/writer............21 2.4.3 Connection box overview..............23 2.4.4 Stand by Station...................23 4.5 Dimensions.....................24 2.4.5.1 Terminal..................24 2.4.5.2 Connection Box................25 2.4.5.3 Stand by station................26 2.5 Technical data details...................27 2.5.1 Handheld terminal specifications............27 2.5.1.1 Handheld terminal chemical resistance........29 2.5.1.1.1 Test results.................30 2.5.2 Cable connections................32 2.5.3 Cable connector specifications and pin-out.........34 2.5.3.1 DB25 connector pin-out...............34...

  • Page 6: List Of Figures

    List Of Figures...

  • Page 7: Acronyms

    Acronyms CNC: Computer Numerical Control DC: Diagnostic Coverage DLL: Dynamic-Link Library ESD: Electrostatic Discharge HMI: Human-Machine Interface ISO: International Organization for Standardization TFT: Thin Film Transistor LCD: Liquid Crystal Display MDI: Manual Data Input MTTF : Mean Time To dangerous Failure OS: Operative System PCB: Printed Circuit Board PLC: Programmable Logic Controller...

  • Page 9: General Information

    chapter General Information Manual History Manual organization This user manual is inteded to give all kind of information regarding H3 handheld terminal. Chapter 1 is dedicated to general information, operation and safety main notices and an high level explanation of the device. Chapter 2 at first gives an overview to each component and then gives the detailed technical data.

  • Page 10: Safety Guidelines

    Safety guidelines 1.4.1 Responsibilities H3 handheld terminal is a small, light and comfortable remote system controller which, appositely configured and connected to a machine control logic and safety, guarantees machine control and configuration and the implementation of safety related functions. All configuration and control commands selected through the keyboard or the touch screen display, the optional handwheel and the potentiometers status are sent to the machine control logic through a serial or ethernet communication...

  • Page 12: Intended Use

    General Information • User is responsible for considering all further safety and accident prevention guidelines related to the particular working environment in addition and independently from this document. • User is responsible for observing all safety precautions applying to industrial control systems in accordance with national and international regulations.

  • Page 13: Protection Against Electrostatic Discharges

    General Information • medical life support systems; • control of weapons systems. 1.4.3 Protection against electrostatic discharges Electrical components that are vulnerable to electrostatic discharge (ESD) must be handled accordingly. Danger! • Do not touch the connector contacts; • Do not touch the contact tips when removing the protection covers. 1.4.4 Transport and storage All kind of environmental (temperature, aggressive atmospheres, humidity)

  • Page 14: Operation Main Facts

    General Information 1.4.6 Operation main facts Warning! • Take care not to squeeze and thus damage the cable with any object. • Make sure that nobody can fall over the cable to avoid that the device falls to grund. • Do not lay the cable over sharp edges to avoid damaging the cable sheat.

  • Page 15: Enabling Device

    General Information • Releasing the Emergency Stop push-button must never cause an uncontrolled restart. User is responsible for implementing this controls on the machine control logic. • The Emergency Stop push-button on the handheld terminal is not a substitute for the Emergency Stop push-button located on the machine.
  • Page 16 General Information The Enabling Device can have three different positions: The positions null and panic must be cabled and controlled by the machine logic in order to guarantee a stop category 0 or 1 according to EN 60204:2006. Zero position When not pressed the Enabling Device returns to the zero position Figure 1: Zero position Enable position...

  • Page 17: State Selector

    General Information position which corresponds to the same contact condition as the zero state. Figure 3: Panic position If the switch is pushed all the way in and then released it goes directly to the null state skipping the enable position. 1.4.10 State Selector The State Selector is a 16 states BCD coded rotary switch with four non-...

  • Page 18: Environmentally-Friendly Disposal

    General Information 1.4.11 Environmentally-friendly disposal All components related to H3 handheld terminal are designed to respect the environment and reduce as much as possible its impact on pollution. 1.4.11.1 It is important to specify how to dismiss the different components of H3 terminal in order to have an environmentally-friendly recycling process.

  • Page 19: Technical Data

    Chapter Technical data Introduction H3 handheld terminal is a small, light and robust mobile panel featuring a powerful processor widely used in industrial products, a high reliability solid state disc and a RAM memory bigger and faster than H2, a comfortable 5” TFT LCD color touch display and a USB 2.0 port.
  • Page 20 Technical data A Connection Box and a Stand-by Station (SS) complete the system. The Stand-by Station is a storing station for the handheld terminal. The Connection Box is useful for a comfortable connection to the machine cabinet. For further info please refer to 2.10 and 2.16. H3 also features an optional embedded RFID TAG reader/writer for user or machine identification.

  • Page 21: Selection Guide

    Technical data Selection guide Figure 6: H3 handeld terminal selection guide...

  • Page 22: Product Coding

    Technical data Product coding Product coding scheme as below. For ordering please contact your sales representative. Figure 7: Product coding scheme...

  • Page 23: System Overview

    Technical data System overview 2.4.1 H3 terminal overview H3 handheld terminal is hereunder in detail presented: Figure 8: H3 handheld terminal overview...

  • Page 24: Ergonomics

    Technical data 2.4.1.1 Ergonomics • Functional hand grip, user configurable; • Comfortable and safe access to safety related devices; • Comfortable and secure handling using rubber membrane keyboard and covering surface; • Comfortable handling, also using gloves, thanks to well-designed command key spacing;...

  • Page 25: Input Devices

    Technical data 2.4.1.5 Input devices 2.4.1.5.1 Override potentiometers The two over-ride potentiometers can be used for different purposes, for instance setting the spindle speed or the machine movement speed along a certain axis. • Resolution: 0-255 linear 2.4.1.5.2 Handwheel (optional) The handwheel is an optional accessory.

  • Page 26: Interfaces To Nc/Plc

    Technical data 2.4.1.6 Interfaces to NC/PLC H3 is available in two versions according to the desired communication interface: • RS-422: Full-duplx seil interface; bitrate is user configurable. • ETHERNET: 100 Mbps Fast Ethernet • fulfils standards: IEEE 802.3, IEEE 802.3u 100BASE-TX •...

  • Page 27: Safety Related Devices

    Technical data Figure 10: Touch screen pen 2.4.1.9 Safety related devices Hereunder is shown the detail for the safety related devices position: Figure 11: Safety related devices position For all the information about the safety related devices and functions please refer to paragraphs 1.4.8, 1.4.9, 1.4.10 and 2.5.4.
  • Page 28 Technical data recognizing tools and machines and dynamically select the appropriate HMI. For reading/writing the RFID TAG user should simply bring the TAG closer than 1cm to the rear part of the handheld terminal, as shown in the following picture: Figure 12: RFID TAG reader/writer position...

  • Page 29: Connection Box Overview

    Technical data 2.4.3 Connection box overview Connection Box is an easy to install DIN rail module which eases H3 installation and connection inside the machine rack. Connection Box is a splitter which, once connected to H3 output connector or output wires, splits all signals on screw terminals or RJ45 connector (ETHERNET signals only) easing all cabling operations.

  • Page 30: 4.5 Dimensions

    Technical data 4.5 Dimensions 2.4.5.1 Terminal Figure 15: Terminal (dimensions in millimeters)

  • Page 31: Connection Box

    Technical data 2.4.5.2 Connection Box Figure 16: Connection Box (dimensions in millimeters)

  • Page 32: Stand By Station

    Technical data 2.4.5.3 Stand by station Figure 17: Stand-by-station (dimensions in millimeters)

  • Page 33: Technical Data Details

    Technical data Technical data details 2.5.1 Handheld terminal specifications...
  • Page 34 Technical data...

  • Page 35: Handheld Terminal Chemical Resistance

    Technical data 2.5.1.1 Handheld terminal chemical resistance Test 1 (Less strict) The units under test (UUT) are placed in a closable plastic box (120 x 85 x 65 mm). A ball of absorbent cotton appositely tinctured with solvent will be placed above the UUT;...

  • Page 36: 2.5.1.1.1 Test Results

    Technical data 2.5.1.1.1 Test results...
  • Page 37 Technical data Touchscreen test results Test passed with the following solvents: • Unleaded Gasoline; • Denatured Ethyl Alcohol; • Diesel • Kluber CONSTANT OY 32; • Acetone.

  • Page 38: Cable Connections

    Technical data 2.5.2 Cable connections Ethernet version Ethernet Tx+ (Shielded Twisted Pair) White/Green Ethernet Tx- (Shielded Twisted Pair) Green Ethernet Rx- (Shielded Twisted Pair) Orange Ethernet Rx+ (Shielded Twisted Pair) White/Orange State Selector Common Red/Blu State Selector Bit 0 Grey/Pink State Selector Bit 1 Yellow/White State Selector Bit 2...
  • Page 39 Technical data RS-422 Serial Version Serial RS-422 Tx+ (Shielded Twisted Pair) Yellow Serial RS-422 Tx- (Shielded Twisted Pair) Green Serial RS-422 Rx- (Shielded Twisted Pair) Pink Serial RS-422 Rx+ (Shielded Twisted Pair) Grey State Selector Common Yellow/Brown State Selector Bit 0 Yellow/White State Selector Bit 1 Grey/Brown...

  • Page 40: Cable Connector Specifications And Pin-Out

    Technical data 2.5.3 Cable connector specifications and pin- H3 handheld terminal cable will terminate optionally with a DB25 male connector, with a circular male plug or with no connector. Both the DB25 connector and the circular plug provide a metal backshell internally connected to the cable external and internal shieldings and to the handheld terminal Ground.

  • Page 41: Safety-Related Devices

    Technical data 2.5.4 Safety-related devices 2.5.4.1 Emergency Stop button 2.5.4.2 Enabling device...

  • Page 42: State Selector

    Technical data 2.5.4.3 State Selector 2.5.4.4 Details on the PL and SIL level of the safety related functions In the following tables we will detail PL and SIL values, the parameters useful for their calculation and the assumptions we made. 2.5.4.4.1 Details on the PL (EN ISO 13849-1:2008) 2.5.4.4.2...

  • Page 43: Parameters Useful For The Pl (En Iso 13849-1:2008) And Sil (En 62061:2005) Calculation

    Technical data 2.5.4.4.3 Parameters useful for the PL (EN ISO 13849- 1:2008) and SIL (EN 62061:2005) calculation Note 1 The safety devices (Emergency Stop Push-button, Enebling Device, State Selector) on board of H3 handheld terminal are directly hardware-connected to the output connector pins.

  • Page 44: Connection Box Cabling Scheme

    Technical data Note 2 The Stop Push-button and Enabling Device on board of H3 are compliant with IEC60947-5-1. Considering that and referring to paragraph D.5.3 (table D.8) of ISO 13849-2, it is not possible to relate dangerous failures to these components and, so, the values of b10d, MTTFd and PFHd for the Stop Push-button and Enabling Device does not have any relevance (from a mathematical point of view: b10d, MTTFd = infinite and PFHd = 0).

  • Page 45: Cabling: H3 To Connection Box

    Technical data 2.6.1 Cabling: H3 to Connection Box Open connection User must connect cable wires to the terminal J1. For a correct cabling please refer to the following table: VERSION RS-422 Wire Connection Connection Box J1 Yellow Green Pink Grey Yellow/Brown Yellow/White Grey/Brown...
  • Page 46 Technical data VERSION ETHERNET Wire Connection Connection Box J1 White/Green Green Orange White/Orange Red/Blu Grey/Pink Yellow/White White/Green Brown/Green Yellow Green White Brown Blue Black Pink Purple Grey...

  • Page 47: Cabling: Connection Box To Cn/Plc

    Technical data Both external and internal cable shieldings (copper braids) should be connected to J4 ”Shield” pin. DB-25 termination User must connect H3 DB-25 male connector to J14 female connector. 2.6.2 Cabling: Connection Box to CN/PLC For a correct cabling please refer to the following table:...

  • Page 48: Stand-By-Station Mounting Tips

    Technical data Stand-by-station Mounting tips Stand-by Station is available in wall mount and desktop mount version. Each version is mountable on different target surfaces hereunder summarized: * Target surface: through hole and wall thickness more than 5mm...

  • Page 49: Mounting The Wall Mount Stand-By Station

    Technical data 2.7.1 Mounting the wall mount Stand-by Station...

  • Page 50: Mounting The Desktop Mount Stand-By Station

    Technical data 2.7.2 Mounting the Desktop mount Stand-by Station...

  • Page 51: Standards

    Technical data Standards H3 handheld terminal has been designed in order to conform to the following european directives and international standards: 2.8.1 EC Directives 2.8.2 International Safety Standards...
  • Page 52 Technical data...

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