Page 1 TRANSLATION FROM en_UK ORIGINAL LANGUAGE DB 460 SELF LOADING CONCRETE MIXER USE AND MAINTENANCE MANUAL RIF. 9301445205 ed. 00 FIORI GROUP S.p.A. Via per Ferrara, 7 41034 FINALE EMILIA (Modena Italia) Tel. +39.0535.92357 - Fax +39.0535.90960 http://www.ﬁ origroup.com id.: DB 460 REV.
Page 3 For reasons of clarity, some illustrations in this manual show the vehicle without guards. Never use the vehicle without the guards and do not start the engine when the engine guard is open unless expressly indicated in the maintenance operations. DB 460 REV. 00 02/01/2015 id.:...
Page 5 CONTENTS INTRODUCTION TECHNICAL FEATURES SAFETY PRECAUTIONS OPERATION AND USE MAINTENANCE OPTIONAL EQUIPMENT TECHNICAL ANNEXES DB 460 REV. 00 02/01/2015 id.:...
Page 7: Table Of Contents
3.1.14. CHECKS BEFORE STARTING THE VEHICLE ................30 3.1.15. STARTING THE VEHICLE ....................... 30 3.1.16. PRECAUTIONS WHILE DRIVING ....................31 3.1.17. PRECAUTIONS WHILE DRIVING IN REVERSE ................31 3.1.18. DANGEROUS WORKING CONDITIONS ..................32 DB 460 REV. 00 02/01/2015 id.:...
Page 8 OPERATION AND USE 4.0. INTRODUCTION ..........................57 4.1. REFERENCES AND DESCRIPTIONS OF THE MAIN DEVICES ..........58 4.1.1. INSTRUCTION LABELS ON THE MACHINE ................59 4.2. CONTROLS AND GAUGES ......................62 4.2.1. DRIVER’S SEAT ..........................62 DB 460 REV. 00 02/01/2015 id.:...
Page 9 OPERATION OF THE ELECTRONIC LITRE COUNTER AND MIX CONTROL PROGRAMMING ....................77 4.3. INSTRUCTIONS FOR USE ......................78 4.3.1. REFUELLING ........................... 78 4.3.2. LEVEL CHECK ..........................79 4.3.3. FILLING THE WATER TRANSFER PUMP BODY ................79 DB 460 REV. 00 02/01/2015 id.:...
Page 10: Before Starting Engine
4.10.9.c Unloading in formworks in traverse swinging mode ................105 4.10.9.d Direct unloading from hopper ......................106 4.10.9.e Concrete unloading from drum emergency door................107 4.10.10. BUCKET, DRUM AND CHUTE WASHING ..................108 4.10.11. INTERNAL CLEANING OF THE MIXING DRUM ................109 DB 460 DB 460 REV. 01 REV. 00 13/07/2015 02/01/2015 id.:...
Page 11 5.11.1. CLEANING THE ENGINE AIR FILTER SEPARATOR ..............138 5.11.2. CLEANING OR REPLACING THE ENGINE AIR FILTER CARTRDIGE ...........138 5.11.3. CHECKING AND TOPPING UP THE COOLANT LEVEL ..............139 5.11.4. REPLACING THE ENGINE COOLANT ...................140 DB 460 REV. 01 13/07/2015 DB 460 REV.
Page 12 5.13.2. CHECKING THE WATER TRANSFER PUMP EFFICIENCY ............152 5.13.3. WATER PUMP EMERGENCY ACTIVATION ...................153 5.13.4. CLEANING PRE-FILTER OF THE WATER PUMP ................153 OPTIONAL EQUIPMENT OPTIONAL EQUIPMENT ......................155 TECHNICAL ANNEXES ..........................165 ENGINE USE AND MAINTENANCE MANUAL DB 460 DB 460 REV. 02 REV. 00 14/09/2015 02/01/2015 id.:...
Page 13: Introduction
The Manufacturer reserves the right to make any and all modiﬁ cations for product improvement purposes, without updating this documentation. For additional information, please feel free to contact your Dealer or the Manufacturer at your convenience. DB 460 REV. 00 02/01/2015...
Page 14: Symbols Used In The Manual
1.4.2 WORKING PHASE (SLOW SPEED DRIVING) The driving post is turned toward the rear of the machine. Driving the machine for bucket and materials loading. Driving the machine at work sites, for approaching and manoeuvring steps to dump materials. DB 460 REV. 00 02/01/2015 id.:...
Page 15: Intended Use
No modiﬁ cations can be made to the machine without prior authorisation from FIORI, as they may lead to dangerous situations. It is always necessary to strictly observe the safety rules and regulations illustrated in this use and maintenance manual.
Page 16: Driver Of The Vehicle
Prior to commencing work, the operator must check that all the safety devices are active and functioning properly: he/she is obliged to refuse to start work in the event that the requirements for safe working are not met. DB 460 REV. 00 02/01/2015...
Page 17: Manufacturer
1.8.1 Technical Service Requests In the event of any machine failure or malfunction, it is essential to follow the instructions below: - If the trouble persists, do not try further actions or expedients. Contact the nearest authorised FIORI SERVICE CENTRE or directly: FIORI GROUP S.p.A.
Page 18: Machine Identification
After Sales Service by means of speciﬁ c ID numbers and letters. The following information show where the identiﬁ cation plates and punched numbers are located, and give examples of the symbols found on the machine. DB 460 REV. 00 02/01/2015...
Page 19 The serial number is punched on the bumper side, on the right-hand side of the machine (with respect to the driving direction). CAUTION: This number must always be provided whenever requesting assistance from the FIORI After Sales Service Network. The serial number is also required to facilitate identifying the machine in the event of theft.
Page 20: Regulatory Provisions
- FOPS LEVEL I ISO 3449 - FOPS LEVEL II ISO 3449 (optional) QUALITY STANDARD FIORI GROUP S.p.A. is a certiﬁ ed company: - ISO 9001 - 2008 “Quality” - ISO 14001 - 2004 “Environment” - BS OHSAS 18001 - 2007 DB 460 REV.
Page 21: Declaration Of Conformity
Category Self loading concrete mixer DB460 Mark/Model FIORI - 3, Model BF08H *BF08H00000* Chassis number FIORI GROUP S.p.A. Manufacturer Year of manufacture 2015 is designed and manufactured in compliance with the following European Directives: Directive 2006/42/CE "Safety of machinery" Directive 2004/108/CE "Electromagnetic compatibility"...
Page 23: Technical Features
- Front angle of attack ...........................41° - Rear angle of attack ...........................56° - Ground clearance un der the differentials ................... 390 mm - Minimum wheel radius........................2,030 mm - Minimum outside wheel radius ......................4,580 mm DB 460 REV. 00 02/01/2015 id.:...
Page 24: Technical Data
Internal oil-bath disc service and emergency brakes acting on the 4 wheels, activation with miniservo pump on independent dual circuit. Negative type parking brake, with internal oil-bath discs on the rear axle and electro-hydraulically controlled release. DB 460 REV. 00 02/01/2015 id.:...
Page 25 LOADER Loading arms with self-compensated kinematic mechanism, double-acting loader lifting and return cylinders, electro-hydraulically controlled hatch with standard Tip-Off function. Volumetric capacity: ..........................560 litres Number of loaderfuls per load: ....................... around 9 /10 DB 460 REV. 00 02/01/2015 id.:...
Page 26 SERVICE REFILL CAPACITIES Fuel tank in polyethylene, ........................95 litres Total hydraulic system capacity: ......................125 litres Engine oil: ...............................7.96 kg WEIGHTS Operating weight ..........................7,300 kg Max gross weight: ..........................16,500 kg load-carring capacity: ...........................9,200 kg DB 460 REV. 00 02/01/2015 id.:...
Page 27: Safety Precautions
In compliance with directive 2000/14/EC the following sound power values were measured according to ISO 6394: - Sound power level measured ......................106 dB(A) - Sound power level guaranteed .......................108 dB(A) - Equivalent sound pressure level measured at the operator’s ears according to ISO 6394 ....88 dB(A) DB 460 REV. 00 02/01/2015 id.:...
Page 28: Vibration Level
- During installation of optional components or equipment, problems may occur that put your safety at risk. Therefore, always ask FIORI for advice before installation. - FIORI is not responsible for injury, accidents or faults deriving from use of unauthorised equipment or accessories.
Page 29: Getting On And Off The Vehicle
- After an accident, carefully inspect the protective structure, the driver’s seat, the seatbelt and all the pillars. - Replace all the parts that show any sign of damage. Original spare parts must be used as indicated in the Spare Parts Catalogue and can be ordered from FIORI. 3.1.11 ROPS (ROLL OVER PROTECTIVE STRUCTURE) - The ROPS structure serves to protect the operator and cushion the impact in the event that the vehicle overturns.
Page 30: Fops (Falling Object Protective Structure)
- Do not try to start the engine by rolling the vehicle down a slope. - Ch eck that no one is standing within the range of action of the vehicle before starting it and using the equip- ment. - Never leave the machine with the engine on. DB 460 REV. 00 02/01/2015 id.:...
Page 31: Precautions While Driving
- If you cannot clearly see the entire working area, ask someone to guide you with hand signals. This person must stand outside the working area and you must be able to see him or her clearly. DB 460 REV. 00 02/01/2015 id.:...
Page 32: Dangerous Working Conditions
- Always make sure that you can clearly see the entire working or manoeuvring area. - If the cabin has windows, they must always be kept clean and intact. DB 460 REV. 00 02/01/2015 id.:...
Page 33: Site Conditions
- Do not call out or give someone who is working a fright without good reason, and do not throw objects, not even as a joke. - Whenever you take a break, carefully check that all the controls are in NEUTRAL position and that the safety devices are locked. DB 460 REV. 00 02/01/2015 id.:...
Page 34: Working On Slopes
- Should you make contact with an electrical line, absolutely do not leave the vehicle touching the live metal structures but wait until you have received conﬁ rmation that the power has been cut. In addition, do not allow anyone to approach the vehicle. DB 460 REV. 00 02/01/2015...
Page 35: Closed Environments
Hand the keys to the person in charge. Check that all the manoeuvres provided in this manual have been observed. - If you expect to work in low temperatures, check that the cooling system is ﬁ lled with the right percentage of antifreeze. DB 460 REV. 00 02/01/2015 id.:...
Page 36: Towing And Recovery
Securely tie the vehicle to the platform with chains or cables and block the wheels with wedges. - Ensure that the engine is off and that the windows and door (if any) are closed. DB 460 REV. 00 02/01/2015...
Page 37: Precautions Against Residual Risks
- The conditions of the ground must be such as to allow quickly stopping the vehicle. - It is prohibited to stand underneath the working equipment. DB 460 REV. 00 02/01/2015 id.:...
Page 38: Overturning
Make sure that the vehicle is stable and that it will not continue turning over, unfasten the seatbelt, quickly leave the vehicle trying to get off at the top to avoid being crushed by the vehicle should it continue overturning. DB 460 REV. 00 02/01/2015 id.:...
Page 39: Tyre Bursting
Check that the cables and terminals of the electrical connections show no sign of corrosion, cracks or burns; if so, immediately contact your local FIORI dealer. In the event of an electrical fault, do not attempt to start the vehicle by running it downhill.
Page 40: Hot And Pressurised Fluids
- Avoid inhaling or contact with the battery acids which are highly toxic and cause serious burns. - Be careful not to come into contact with cement as perspiration and other body ﬂ uids cause an irritating alkaline reaction and in some people allergic reactions. Use protective gloves and goggles. DB 460 REV. 00 02/01/2015...
Page 41: Fire Prevention
- Short-circuits in the electric system may cause a ﬁ re. - Check that there are no loose or damaged parts in the system. Tighten any loose connectors or wiring terminals. If any cables or connections are corroded and/or damaged, immediately contact your local FIORI dealer.
Page 42: Precautions During Maintenance Operations
- Signal when you are about to make a manoeuvre by voice and sounding the horn - Manoeuvre slowly - Always lock the arms or the parts that need to remain raised during the operation using external devices. DB 460 REV. 00 02/01/2015...
Page 43 - Position the vehicle on level ground, engage the parking brake and turn off the engine. - If the lubrication and greasing points require the equipment to be raised, use the special safety devices provided. IT IS DANGEROUS TO WORK UNDERNEATH THE EQUIPMENT WITHOUT THE SAFETY DEVICES. DB 460 REV. 00 02/01/2015 id.:...
Page 44 - Unscrew the caps very slowly to release the pressure from the system before removing them completely. - Be careful during refuelling and topping up as splashes of fuel and oil may cause slipping and injury. Immediately and thoroughly clean off any soiled areas. DB 460 REV. 00 02/01/2015...
Page 45: Precautions During Welding Operations
Do not start the vehicle until the fault has been repaired. - No modiﬁ cations may be made to the vehicle without prior authorisation from FIORI, as modiﬁ cations may create risks.
Page 46: Waste Fluid/Material Disposal
- For disposal of hazardous waste, such as oil, fuel, coolant, ﬁ lters, batteries, and other waste materials, observe the relative laws and regulations in force. DB 460 REV. 00 02/01/2015 id.:...
Page 47: Warning And Safety Labels (Residual Risks)
1 - Clean the labels with soap and water and dry them with a soft cloth. 2 - Replace the damaged or missing labels with original FIORI labels. 3 - If you need to replace a component bearing a safety or warning label, make sure that the new component has the same labels.
Page 48 SAFETY PRECAUTIONS VEHICLE EXTERIOR DB 460 REV. 00 02/01/2015 id.:...
Page 49: Meaning Of The Warning And Safety Labels
DANGER: When the vehicle is moving do not stand or allow anyone to stand in the range of action of the vehicle, especially in the arm movement areas. DB 460 REV. 00 02/01/2015 id.:...
Page 50 Using low gear on a dangerous slope: before driving on slopes with a gradient of more than about 18% engage the mechanical low gear. Shift gear when the vehicle is stationary and stable, as it is not equipped with a synchronised gearbox. DB 460 REV. 00 02/01/2015 id.:...
Page 51 MANDATORY RULE: This symbol indicates that anti-noise protection must be used; the average exposure to noise is over 85 Lpa. Use adequate anti-noise protection in relation to your daily exposure to noise. DB 460 REV. 00 02/01/2015 id.:...
Page 52: Safety Devices On The Vehicle
The vehicle is automatically braked when the engine is off with the key in the “0” position. D - MECHANICAL ROTATION LOCK FOR PIVOTING DRIVING POST (ﬁ g.1) Allows locking the driving post in the two driving positions. DB 460 REV. 00 02/01/2015...
Page 53 Designed and constructed to safeguard the operator in the event of the vehicle overturning and objects falling from heights. N - REAR VIEW MIRROR (ﬁ g.2) The rearview mirror is essential for visibility of the rear left-hand side of the vehicle. Correctly position the mirror before starting. DB 460 REV. 00 02/01/2015 id.:...
Page 54 Once the drum has rotated beyond 180° towards the front, the loading arms cannot be lowered. CAUTION: During front unloading, always check that the arm is raised. During front unloading never touch the arm control lever. It is advisable to engage the CONTROL LOCK (C). DB 460 REV. 00 02/01/2015...
Page 55: Safety Devices For Road Use
Turned forward (concrete mixer behind) in preferential driving direction and locked with the latch (2). C - HAND ACCELERATOR MICROSWITCH (ﬁ g.4) If the hand accelerator lever is not in the initial position, it is impossible to move the vehicle. DB 460 REV. 00 02/01/2015...
Page 56 The unloading chute (1) must be turned crosswise and locked with the special screw pin (2). H - LOADING ARM (ﬁ g.5) The arm (1) must be locked in a vertical position with the special steel wire (2). I - DOORS (ﬁ g.5) Keep the doors closed while travelling. DB 460 REV. 00 02/01/2015 id.:...
Page 57: Operation And Use
Finally, do not rush to learn to manoeuvre the vehicle. Take your time and do things calmly and safely. CAUTION: Before starting to use or carry out maintenance on the vehicle, always read the safety regulations for the operations to be carried out as set out in Chapter 3. id.: DB 460 REV. 00 02/01/2015...
Page 58: References And Descriptions Of The Main Devices
L - Engine assembly / hydraulic pumps M - Hydraulic oil tank N - Water system O - ROPS/ FOPS protection P - Rotary frame Q - Hydraulic bucket hatch R - Mix Control DB 460 REV. 00 02/01/2015 id.:...
Page 59: Instruction Labels On The Machine
1 - Clean the labels with soap and water and dry them with a soft cloth. 2 - Replace the damaged or missing labels with original FIORI labels. 3 - If you need to replace a component bearing a safety or warning label, make sure that the new component has the same labels.
Page 60 The vehicle can only be moved when the lever is in the initial position (0). Indicates the three types of steering. Indicates the lever positions for chute tilting. DB 460 REV. 00 02/01/2015 id.:...
Page 61 It stands for the exact position of the intake ﬁ lter above the inlet joint, when the suction pipe is placed on the rotating framework to prevent it from breaking during the rotation of the same framework. id.: DB 460 REV. 00 02/01/2015...
Page 62: Controls And Gauges
This chapter provides all the useful information you need to quickly get to know and safely use the vehicle controls. The legend below divides this information into well-deﬁ ned groups: - Driver’s seat - Driving post instrument panel - Operating control panel 4.2.1. DRIVER’S SEAT DB 460 REV. 00 02/01/2015 id.:...
Page 63: Height- And Depth-Djustable Driver's Seat With Seatbelt
(see the procedure described in Chapter 4.3.9). It is prohibited to use CRAB STEERING if the driving post is facing the drum. In this position steering is inverted with respect to steering wheel rotation. id.: DB 460 REV. 00 02/01/2015...
Page 64: Pivoting Driving Post Locking Lever
Before activating it, check that the electrical gear selector lever is in neutral position. CAUTION: Always shift the lever back to “0”, otherwise the vehicle will not move forward since the forward/reverse selector is disabled. DB 460 REV. 00 02/01/2015...
Page 65: Rear Windscreen Wiper
4.2.1.u - U - Fuses and Relays (ﬁ g. 3). The fuses and relays are positioned inside the driving post. Using the key provided, open the door to access the fuses and the relays. id.: DB 460 REV. 00 02/01/2015...
Page 66: Driving Post Instrument Panel
9 - Yellow warning light: function not available. 10 - Yellow warning light: indicates that there is water in the fuel sediment bowl. 11 - Red warning light: indicates that the hydraulic oil ﬁ lter is clogged. DB 460 REV. 00 02/01/2015...
Page 67: Water Liter Counter
17 - Display: displays the hours of operation, fuel level, engine rpm and litre counter. Note: if the FIORI BATCH CONTROLLER is installed on the machine, all functions of the litre counter located on the electronic dashboard are not active, as the functions are displayed on the operating panel.
Page 68: Maintenance Schedule
In case the warning light (1) stays on, it means that it is almost time to do maintenance to the machine (the warning light indicates this event about 20 hours before the deadline set by FIORI). The preset service interval is every 500 hours. Therefore, the warning light will ﬂ ash after 500, 1000, 1500, 2000, ...
Page 69: Mechanical Gear Selector
MIX CONTROL (see chapter 4.2.6). Note: if the FIORI BATCH CONTROLLER is installed on the machine, all functions of the litre counter located on the electronic dashboard are not active, as the functions are displayed on the operating panel.
Page 70: Water Pumps Control Switch
4.2.1.l - G - Hazard light toggle switch (ﬁ g. 6). Snap switch to turn on the four hazard warning lights. 4.2.1.m - H - Working light switch (ﬁ g. 6). Snap switch to turn on the rear working lights. DB 460 REV. 00 02/01/2015 id.:...
Page 71: Engine Starter And Stopping Switch
(13) will indicate activation and go off when turning back to position 1. 3 Starting position Activates the starter motor that turns the engine. As soon as the engine starts, the dashboard lights up and the engine rpm is displayed. id.: DB 460 REV. 00 02/01/2015...
Page 72: Rotary Switch With Horn Push Button Direction Indicators Toggle Switch
The lights come on only if the ignition key is inserted - Position lights: turn the rotary switch (3) forward by one click - Low beams: turn the rotary switch (3) forward by 2 clicks. DB 460 REV. 00 02/01/2015 id.:...
Page 73: Operating Control Panel
4.2.3 b - B - Drum raising lever (ﬁ g. 9). The lever controls drum raising. Follow the instructions below: Position 1 - Drum raising. Position N - Neutral. Position 2 - Drum lowering. id.: DB 460 REV. 00 02/01/2015...
Page 74: Unloading Chute Control Lever
Position “3” - Downward loader rotation. Press button F to close the hydraulic loader hatch. Position “4” - Upward loader rotation. Press button F to open the hydraulic loader hatch. Position “N” - Neutral. DB 460 REV. 00 02/01/2015 id.:...
Page 75: Water Feeding And Distribution Controls
Used to wash the bucket, drum and chute and is positioned at the rear of the vehicle. To be connected to the union H of the switching valve B turning the lever to position 2. id.: DB 460 REV. 00 02/01/2015...
Page 76: Ground Control Panel (Mix Control)
CAUTION: Before approaching the MIX CONTROL warn the operator in the cabin of your presence. Collaboration and eye contact between the various operators around the vehicle is essential for your own and others’ safety. DB 460 REV. 00 02/01/2015 id.:...
Page 77: Operation Of The Electronic Litre Counter And Mix Control Programming
OPERATION AND USE 4.2.6 OPERATION OF THE ELECTRONIC LITRE COUNTER AND MIX CONTROL PROGRAMMING Note: if the FIORI BATCH CONTROLLER is installed on the machine, value 0000 must be set to dis- able the MIX CONTROL programming. - The litre counter indicates the litres of water pumped into the mixing drum.
Page 78: Instructions For Use
Before checking or ﬁ lling the fuel tank, make sure that there are no open ﬂ ames or smoking materials in the area. Do not refuel with the engine on. Do not use matches, lighters or torches as light source. DB 460 REV. 00 02/01/2015...
Page 79: Level Check
Check that it contains water through the suction pipe union A. If there is no water, reﬁ t the pre-ﬁ lter D, ﬁ ll the pump body with water through the suction union A holding the id.: DB 460 REV. 00 02/01/2015...
Page 80: Adjusting The Seat
CAUTION: Operation to be carried out before starting the vehicle. To adjust the ﬁ eld of vision of the sideview mirror (1), turn it so that you can see the rear left-hand side of the vehicle as shown in the ﬁ gure. DB 460 REV. 00 02/01/2015...
Page 81: Driving Post Pivoting
Press the lever (1) to release the driving post, turn it in the desired direction and relock the lever (1). If the driving post is not perfectly locked, dedicated microswitches (2) will not allow vehicle movement. id.: DB 460 REV. 00 02/01/2015...
Page 82: Starting The Engine
2 waiting 10-15 seconds in the pre-heating position, then turn it to position 3 to turn on the engine. Do not hold the accelerator pedal depressed during the preheating phase. DB 460 REV. 00 02/01/2015...
Page 83: Engine Operation At Low Rpm
To disengage it, turn the button (1) and release it. For temporary stops on slopes or where necessary engage the parking brake by pressing the button (1). To release the brake in the event of a braking system failure, see chapter 4.5.1. id.: DB 460 REV. 00 02/01/2015...
Page 84: Starting And Driving The Vehicle
- Check that you can safely move forward, then start depressing the accelerator pedal (F) to move the machine. DANGER: Steer maintaining an adequate speed and act gradually on the steering wheel, especially when you are on a slope. DB 460 REV. 00 02/01/2015 id.:...
Page 85: Field Of Indirect Visibility Of The Rear Of The Vehicle
This allows you to safely reverse from and approach the unloading area. CAUTION: For the display (2) operation, refer to its user manual that comes with the vehicle. DANGER: Check that the display (2) is properly set for direct visibility (NO MIRROR). id.: DB 460 REV. 00 02/01/2015...
Page 86: Stopping The Vehicle
Use the handles and steps to get off the vehicle. If you leave the vehicle, close and lock all the windows and the door (if present). Check that the fuel tank cap and the engine compartment lid are locked. DB 460 REV. 00 02/01/2015 id.:...
Page 87: Transporting The Vehicle
- Check that the lid or other moving parts are properly closed. - Measure the maximum height of the vehicle from the ground. Inform the driver of the transport vehicle of the overall height before he sets off. id.: DB 460 REV. 00 02/01/2015...
Page 88: Lifting The Vehicle With A Crane
- Hook the chains onto the special hooks. DANGER: During lifting, stand well away from the vehicle and do not stand under the load. Sudden movements or the chains snapping may cause injury and even death. DB 460 REV. 00 02/01/2015 id.:...
Page 89: Towing And Recovery
- Use a vehicle that is capable of towing a weight of more than 16,500 kg with full load and 7,300 kg when empty. - When you have ﬁ nished the towing operations, restore the parking brake and the gearbox. CAUTION: Take the machine to an AUTHORISED FIORI SERVICE CENTRE to have the safety valve calibration checked and corrected as required. id.: DB 460 REV.
Page 90: Releasing The Parking Brake In The Event Of A Brake Supply System Fault
- Loosen the plug (3) using a no. 22 socket wrench (not reinforced) and move the shaft (4) until it offers no resistance, meaning that the gear is disengaged. - To resume the gearbox original conditions, follow the procedures described above in reverse order. DB 460 REV. 00 02/01/2015...
Page 91: Driving On Public Roads
CAUTION: The vehicle may circulate on the road with a full load and empty according to the carrying capacity indicated on the homologation plate. CAUTION: At regular intervals, check proper functioning of the lights and immediately replace any blown bulbs. id.: DB 460 REV. 00 02/01/2015...
Page 92: Homologation For Road Use (Italy)
- After reﬁ lling/topping-up, run the engine for a few minutes to allow the water and antifreeze to mix well. CAUTION: To use the vehicle at low temperatures, you also need to change the lubricants and use types with an appropriate viscosity (see the RECOMMENDED LUBRICANTS AND FLUIDS TABLE). DB 460 REV. 00 02/01/2015 id.:...
Page 93: Summer/Winter Heating System
Open the engine compartment lid, the valve is located on the cabin side engine placed next to the radiator, turn the lever 90° CW to close the circuit. During the winter, or when temperatures are low, open the heating circuit by turning the valve lever 90° CCW. CLOSED OPEN DB 460 REV. 01 13/07/2015 id.: DB 460 REV.
Page 94: Precautions In The Event Of Long Periods Of Inactivity
- Do not leave biodesel (where used) inside the engine supply circuit. - To keep the engine lubricated, let it run for at least 20 minutes no less than once a week. CAUTION: For more information, contact an AUTHORISED FIORI WORKSHOP. 4.10 WORKING PHASES CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out as set out in Chapter 3.
Page 95: Correct Use Of The Vehicle
- Always check the working area for snow, small landslips, gravel and tilled soil which may suddenly change the working conditions and vehicle stability. Maximum surmountable gradient when loaded (ramps, obstacles, jerking)........23° (41.6%) Maximum permissible gradient on steep roads during transfer: front ..............................14° (25%) Side ..............................4.6° (8%) id.: DB 460 REV. 00 02/01/2015...
Page 96 - If the fuel reserve warning light comes on while you are working on a slope, immediately refuel; given that the vehicle is inclined, the engine may take in air and stall unexpectedly, posing a grave danger to your safety. DB 460 REV. 00 02/01/2015 id.:...
Page 97: Concrete Composition And Batching Table
AGGREGATE WATER CEMENT SAND m GRAVEL m 0,80 0,40 STANDARD FOR FOUNDATIONS 0,80 0,40 0,80 0,40 (A) FOR OPERATIONS WITH 0,80 0,40 FORMWORKS 0,80 0,40 0,80 0,40 (A) REINFORCED CONCRETE, IRON EXCLUDED 0,80 0,40 id.: DB 460 REV. 00 02/01/2015...
Page 98: First Filling With Mixing Water
- Wait until the tank is full (when water starts ﬂ owing from the water inlet pipe and from the tank). - Stop the transfer pump and close the cover L. CAUTION: The pump automatically stops when the water tanks are full. DB 460 REV. 00 02/01/2015...
Page 99: First Fi Lling With Mixing Water
- Check the quantity of water pumped in on the litre counter, which in this ﬁ rst phase should be 80-90% of the total quantity. - Refer to the CONCRETE COMPOSITION AND BATCHING table, chapter 4.10.4, to calculate the optimal quantity of water. id.: DB 460 REV. 00 02/01/2015...
Page 100: Cement Loading
- Raise the arm to its maximum height. - Open the unloading hatch and wait until the cement has poured into the drum through the hopper, helping it along by vigorously shaking the bucket with the arm. DB 460 REV. 00 02/01/2015...
Page 101: Cement In Silos
- On the mechanical gearbox, select the 1st working speed (low). - Dig into the heap with the bucket and at the same time raise the arm, that way ﬁ lling the bucket with a larger id.: DB 460 REV. 00 02/01/2015...
Page 102: Mixing And Second Filling With Water
- Keep the drum rotating for about 2 minutes after the last aggregate loading phase. - Add the remaining amount of water, about 30% of the total, following the procedures described in chapter 4.10.5 to obtain the desired ﬂ uidity. DB 460 REV. 00 02/01/2015...
Page 103: Concrete Unloading
ﬂ uidity of the concrete. - Raise the drum but not necessarily to its maximum height. - Visually inspect regular concrete unloading. id.: DB 460 REV. 00 02/01/2015...
Page 104: Front Unloading From Chute
4.10.9.b Front unloading from chute (ﬁ g. 40) CAUTION: During front unloading, never lower the loader arm. The new version of the FIORI concrete mixer allows front unloading from the left-hand side, directly visible by the operator in the cabin.
Page 105: Unloading In Formworks In Traverse Swinging Mode
ﬂ uidity of the concrete. - Visually inspect regular concrete unloading. - Drive slowly in the working direction, avoiding sudden braking or acceleration. id.: DB 460 REV. 00 02/01/2015...
Page 106: Direct Unloading From Hopper
- Adjust the drum rotation speed. The concrete unloading speed depends on the engine speed, the drum rotation speed, the height to which the drum is raised and the ﬂ uidity of the concrete. DB 460 REV. 00 02/01/2015...
Page 107: Concrete Unloading From Drum Emergency Door
- Revert the drum rotation direction to mixing (clockwise). - Approach and position in the new unloading area and follow all the instructions given above. 4.10.9.e Concrete unloading from drum emergency door DANGER: This operation must be performed by Authorised FIORI Workshops qualiﬁ ed personnel. id.: DB 460 REV.
Page 108: Bucket, Drum And Chute Washing
- Change drum rotation from clockwise to anticlockwise. - Drain out all the water in the drum and wash the chute and the extensions. - Remove the extensions. - Lower the bucket and wash it inside and out. DB 460 REV. 00 02/01/2015 id.:...
Page 109: Internal Cleaning Of The Mixing Drum
Having to work inside the drum to solve these problems, it is obligatory to go to an equipped workshop and dismantle the drum from the vehicle so that these operations can be carried out on the ground in safe conditions. id.: DB 460 REV. 00 02/01/2015...
Page 111: Maintenance
MAINTENANCE 5.1 FOREWORD This manual provides all the information necessary for routine maintenance on the FIORI vehicles. This chapter addresses the persons that will physically be carrying out routine maintenance and provides the rules to follow to achieve the end result, namely, repair when necessary and help ensure functionality of the FIORI vehicle over time.
Page 112: Visual External Inspection
5.1.2 CLEANING THE VEHICLE Clean the vehicle with water. Pay particular attention to the bottom of the vehicle. Do not let mud to deposit under the engine and the transmission. Check that the radiator grille is not clogged. DB 460 REV. 00 02/01/2015...
Page 113: Checking For Damages
2 - no.1 double fork wrench 17 - 19 3 - no.1 double fork wrench 24 - 27 4 - no.1 oil ﬁ lter wrench 5 - no.1 M30 T-wrench 6 - no.1 ﬂ at-blade/cross-slotted screwdriver 7 - no.1 manual grease pump id.: DB 460 REV. 00 02/01/2015...
Page 114: Routine Maintenance And Checks
- Engine oil cap, level gauge and ﬁ lter - Engine accelerator cables - Starter motor and alternator - Hydraulic oil tank cap - Radiator - Engine air ﬁ lter - Hydraulic oil ﬁ lter. DB 460 REV. 00 02/01/2015 id.:...
Page 115: Maintenance Schedule
- Hydraulic oil ﬁ lter replacement - Air, oil and diesel ﬁ lter replacement CAUTION: The instructions for engine maintenance and running-in are given by way of example. Follow the instructions given in the engine manufacturer’s instruction manual. id.: DB 460 REV. 00 02/01/2015...
Page 116: Scheduled Maintenance Table
BRAKING SYSTEM TANK CAP BLEEDER NEGATIVE PARKING BRAKE PARKING BRAKE TEST BRAKING SYSTEM FLUID OPERATION OF THE HYRAULIC SERVICE DEVICES HYDRAULIC SYSTEM OIL HOSE RUBBING AND DAMAGE HYDRAULIC OIL TANK CAP BLEEDER HYDRAULIC OIL FILTER DB 460 REV. 00 02/01/2015 id.:...
Page 117 LIGHT INDICATORS AND ACOUSTIC ALARMS ELECTRIC EQUIPMENT OPERATION INSTRUMENT PANEL BATTERY ELECTROLYTE LEVEL PARKING BRAKE BUTTON BATTERY PINS HAND ACCELERATOR MICROSWITCH PIVOTING POST MICRO SWITCHES LITER COUNTER WATER TRANSFER PUMP PRE-FILTER WATER TRANSFER PUMP id.: DB 460 REV. 00 02/01/2015...
Page 118: Engine Maintenance Schedule
Primary fuel system ﬁ lter (water separator) ............. Replace Secondary fuel system ﬁ lter ................Replace Hoses and clamps .................... Inspect – Replace Radiator ......................Clean Every 1000 hours of operation Engine valve clearance ..................Inspect - Adjust DB 460 REV. 00 02/01/2015 id.:...
Page 119 Alternator belt ....................Check – Adjust - Replace Fuel injector ....................Test - Replace Every 3000 hours of operation or 2 years Cooling system coolant (commercial for heavy duty) ................Replace Every 4000 hours of operation Aftercooler radiator core .................Clean - Test id.: DB 460 REV. 00 02/01/2015...
Page 120: Recommended Lubricants And Fluids Table
FUEL TANK 95 l D TYPE TT, HIGH QUALITY AND BRAND The oil quantities indicated are those needed for periodic oil changes, following the draining and ﬁ lling procedures described in detail for each unit. DB 460 REV. 00 02/01/2015 id.:...
Page 121: General Inspections
PIVOTING DRIVING POST AXLE HUBS TRANSMISSION SHAFT OSCILLATING CHASSIS MIXER ROTATION SAFETY STOP DEVICE DRUM LIFTING CYLINDERS ARM LIFTING CYLINDERS LOADER CONNECTING ROD AND TIE-ROD LOADER CYLINDERS MIXER ROLLERS UNLOADING CHUTE LIFTING ARM MIXER ROTATION FIFTHWHEEL id.: DB 460 REV. 00 02/01/2015...
Page 122: Cleaning And Draining The Fuel Tank
- Turn the engine off, take the ignition key out and make certain the parking brake is on. - Lubricate pinion C with grease using a hard bristle brush. - Grease the internal rack B with the nipples. DB 460 REV. 00 02/01/2015...
Page 123: Scraper Blade And Loading Bucket Hatch Bellows
- Check the wear and tear of the scraper blade A on the loading bucket and replace it if damaged. - Check that bellows B protecting the cylinder rods are in proper working order and replace them if damaged. id.: DB 460 REV. 00 02/01/2015...
Page 124: Axle And Wheels
- If oil trickles from the level gauge caps (3) - (4) , it is not necessary to top up; if not, top up using a funnel adding oil through the ﬁ ller cap (2) and the level gauge cap (4) until reaching the optimal level. - Screw all the caps back on after topping up. DB 460 REV. 00 02/01/2015...
Page 125: Replacing The Oil In The Front And Rear Axles
- Loosen the ﬁ lling up plug (4). - With a funnel put the recommended type of oil in through the ﬁ lling up cap (4) until it starts dripping from the level hole (3) and (2). id.: DB 460 REV. 00 02/01/2015...
Page 126: Checking And Adjusting The Tyre Presure
Make sure that the ﬂ exible air hose is properly connected to the tyre valve. CAUTION: Check and tighten the rim bolts before each work shift, alternately going from one bolt to the one diametrically opposite in the order shown in the ﬁ gure. DB 460 REV. 00 02/01/2015...
Page 127: Replacing The Wheels
It is prohibited to change a tyre on a slope or near canals or ditches to prevent the vehicle from overturning and causing serious injury. This operation must be performed on a solid, ﬂ at surface. id.: DB 460 REV. 00 02/01/2015...
Page 128 ﬁ t an adapter (fork) in the jack. Slowly jack up the vehicle until the arch rests on the chassis, then continue jacking up slowly until the deﬂ ated tyre lifts off the ground and then proceed with repairing it. DB 460 REV. 00 02/01/2015...
Page 129 If you want to invert a wheel, operate as shown in the ﬁ gure; you cannot interchange the tyres crosswise, because of the type of tread. Fit the wheels with the tyre tread facing in the direction shown in the ﬁ gure. id.: DB 460 REV. 00 02/01/2015...
Page 130: Brakes
FLUIDS TABLE; using unsuitable ﬂ uids will damage the braking system. Regularly check good functioning of all the braking components. CAUTION: In the event of malfunctioning, immediately contact the nearest AUTHORISED FIORI WORKSHOP. The brake ﬂ uid tank is installed to the side of the revolving driving post.
Page 131: Replacing The Braking System Fluid
- Unscrew the bleeder A by half a turn and have your colleague depress the brake pedal until bubble-free ﬂ uid ﬂ ows from the bleeder. - Repeat the operation on all the axle bleeders A. - Regularly top up the brake ﬂ uid tank. id.: DB 460 REV. 00 02/01/2015...
Page 132: Efficiency Of The Hand Brake
- Ensure that the parking brake button (1) is fully pressed down. - If you notice that the vehicle moves, contact an AUTHORISED FIORI SERVICE CENTRE. CAUTION: Do not use the vehicle if the parking brake is not fully efﬁ cient.
Page 133: Hydraulic System
- The bleeder cap A is disposable and hence does not need to be cleaned. - Replace it only if broken or clogged with an identical one in order to keep the system adequately pressurised. id.: DB 460 REV. 00 02/01/2015...
Page 134: Change The Hydraulic Oil Filter Cartridge
ﬁ ller cap A back on. - It is essential to keep a stock of spare cartridges D, which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.
Page 135: Replacing The Hydraulic Oil
Once started, keep it at idle speed for a few minutes before checking proper operation of the hydraulic functions. - Bleed any air that may have formed in the system by loosening the bleeder pipe E. id.: DB 460 REV. 00 02/01/2015...
Page 136: Checking And Topping Up The Drum Reduction Gear Oil Level
- Screw the level gauge cap back on and then turn the drum so that the level gauge hole A is in horizontal position and the ﬁ ller cap hole B positioned at the top. - Fill with the recommended oil using a syringe. - Screw the ﬁ ller cap B back on. DB 460 REV. 00 02/01/2015 id.:...
Page 137: Replacing The Drum Reduction Gear Oil
- Unscrew the drain cap A and drain out all the oil into a prearranged container. - Add the speciﬁ ed oil through the ﬁ ller cap B using a syringe. - Screw the caps A and B back on. id.: DB 460 REV. 00 02/01/2015...
Page 138: Engine
Limit the pressure to 2 bar according to the regulations in force. - Move the vehicle onto ﬂ at ground, engage the parking brake, turn off the engine and remove the ignition key. DB 460 REV. 00 02/01/2015 id.:...
Page 139: Checking And Topping Up The Coolant Level
- Reﬁ t the cartridge and make sure that it is properly in place. - Close the cover A. - It is essential to keep a stock of spare cartridges B, which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.
Page 140: Replacing The Engine Coolant
- Close the engine compartment lid. - Start the engine and let it run for a few minutes. - Let the engine cool down. - Check the ﬂ uid level in the tank D and top up if necessary. DB 460 REV. 00 02/01/2015 id.:...
Page 141: Checking And Adjusting The Alternator Belt Tensioning
Open the lid only with the engine off. CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual provided separately from this manual. Where necessary, ask an AUTHORISED FIORI SERVICE CENTRE or WORKSHOP for assistance.
Page 142: Air Bleeding In The Engine Fuel Supply System
- For the operations to be carried out, refer to the engine manufacturer’s manual attached. - It is essential to keep a stock of spare ﬁ lters, which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.
Page 143: Checking And Topping Up The Engine Oil Level
Open the lid only with the engine off. CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual provided separately from this manual. Where necessary, ask an AUTHORISED FIORI SERVICE CENTRE or WORKSHOP for assistance.
Page 144: Replacing The Engine Oil Filter
- For the operations to be carried out, refer to the engine manufacturer’s manual attached. - It is essential to keep a stock of spare ﬁ lters, which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.
Page 145: Electric Components
POS. AMPERAGE COLOUR POS. AMPERAGE COLOUR blue 7,5A brown 7,5A brown 7,5A brown blue beige violet blue violet 7,5A brown blue blue blue blue blue beige beige beige violet DB 460 REV. 03 20/12/2016 id.: DB 460 REV. 00 02/01/2015...
Page 146 CAUTION: If a fuse blows or a relay burns, ﬁ nd the cause before replacing it with a new one. DANGER: Do not operate bypassing the fuse as there is a risk of short- circuit. DB 460 REV. 00 02/01/2015...
Page 147 16 - Starter motor relay. 17 - Engine preheating relay. CAUTION: If a fuse blows or a relay burns, ﬁ nd the cause before replacing it with a new one. id.: DB 460 DB 460 REV. 03 REV. 00 20/12/2016...
Page 148: Electronic Dashboard Warning Lights
5.12.2 ELECTRONIC DASHBOARD WARNING LIGHTS (ﬁ g. 33) In the event of malfunctioning of the electronic panel, contact the nearest AUTHORISED FIORI SERVICE CENTRE or FIORI SPARE PARTS DEPARTMENT directly. In the event of replacement, the panel is delivered already programmed.
Page 149: Replacing The Light Bulbs
D - number plate light bulb ...................... 12V - W5W E - rotating beacon bulb ......................12V - 55W H1 F - courtesy light bulb ......................12V - C5W G - working light bulb ....................... 12V - 886 50W id.: DB 460 REV. 00 02/01/2015...
Page 150: Checking And Topping Up The Battery Electrolyte Level
- Regularly check that the cable terminals are properly secured and lubricated with Vaseline. - Always keep the top of the battery clean. - Before working on the terminals, disconnect the end on the earth cable. DB 460 REV. 00 02/01/2015...
Page 151: Battery Pins Contact
- Unscrew the retaining clip. - Remove the battery from its seat and replace it. - Reﬁ t the battery following the removal operations in reverse order, and remember to grease the terminals with Vaseline grease. id.: DB 460 REV. 00 02/01/2015...
Page 152: Water System
- Check by means of the ﬂ ow meter C that the water ﬂ ow rate is higher than 250 litres/min. - Also check for leaks from the valve unions B and from the suction pipe unions A and H. - Check that the suction ﬁ lter F is in proper working order. DB 460 REV. 00 02/01/2015...
Page 153: Water Pump Emergency Activation
Finally, reposition it inside the ﬁ ller neck and reﬁ t the closing cap C. CAUTION: Check that there is water inside th pump (see chapter 4.3.3 for the related procedure). id.: DB 460 REV. 00 02/01/2015...
Page 155: Optional Equipment
6.3.1. 6.3.1. OPERATION OPERATION ....................................................162 6.3.2. 6.3.2. MAINTENANCE MAINTENANCE ..................................................163 6.3.3. 6.3.3. TECHNICAL DATA ................................................164 6.3.4. 6.3.4. SCHEDULED MAINTENANCE TABLE ....................................164 DB 460 REV. 00 02/01/2015 DB 460 REV. 02 14/09/2015 id.:...
Page 156 Do not climb on the machine, do not place your limbs or parts of your body in the drum opening: risk of crushing if the hatch is closed inadvertently! Do not use the arms as lifting device. DB 460 REV. 00 02/01/2015...
Page 157 Indicates that the water ﬁ lter of the power jet cleaner system must periodically be cleaned. Indicates the positions of the lever for use of the power jet cleaner or the water suction pump. DB 460 REV. 00 02/01/2015 id.:...
Page 158 Turn switch lever E to position “2” to trigger the switch that enables water sensor L. If the sensor detects that there is no water ﬂ ow due to the empty tank, pump H automatically stops. DB 460 REV. 00 02/01/2015 id.:...
Page 159 - When you have ﬁ nished work, fully open the low-pressure nozzle B of the power jet cleaner. - Turn the lever of the switch E to position (1) to close the oil inlet to the pump H. DB 460 REV. 00 02/01/2015 id.:...
Page 160 CAUTION: Use only nozzles with a fan-pattern jet to clean delicate surfaces, holding the nozzle 75cm away from the surface to be cleaned. CAUTION: In the event of malfunctioning, immediately contact the nearest AUTHORISED FIORI WORKSHOP. 6.2.5. PRECAUTIONS FOR USE IN COLD CLIMATE CONDITIONS If you have to work in ambient temperatures close to 0°C, the pump has to be operated without pressure for...
Page 161 - Reﬁ t the cartridge and make sure that it is properly in place. - Close the cover A. - It is essential to keep a stock of spare cartridges B, which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.
Page 162 Open the engine compartment lid, the valve is located on the cabin side engine placed next to the radiator, turn the lever 90° CW to close the circuit. CLOSED 6.3.1. OPERATION OPERATION (ﬁ g. 2) DB 460 REV. 00 02/01/2015 id.: DB 460 REV.
Page 163 - If the machine is parked in the sun for long periods of time, move the fan control (switch A and the thermostat B) to the highest level; aerate the cabin thoroughly, driving for several minutes with the windows open. -Should the system performance decrease, please contact an Authorised FIORI Service Centre or Workshop to check the quantity of refrigerant.
Page 164 = Replace = Clean = Grease or lubricate REGULAR MAINTENANCE INTERVALS WORKING AREA EVERY EVERY EVERY EVERY 250 HOURS 500 HOURS 1200 HOURS 2000 HOURS AIR-CONDITIONER GAS AIR-CONDITIONER GAS FILTER DB 460 REV. 00 02/01/2015 id.: DB 460 REV. 02 14/09/2015...
Page 165: Technical Annexes
TECHNICAL ANNEXES CAUTION For a better consultation you can ask for the vehicle’s wiring - hydraulic diagrams in PDF format at the FIORI email address: info@ﬁ origroup.com id.: DB 460 REV. 00 02/01/2015...
Page 166 TECHNICAL ANNEXES HYDRAULIC DIAGRAM DB 460 REV. 00 02/01/2015 id.:...
Page 167 REAR AXLE CHECK VALVE STEERING SELECTION DISTRIBUTOR FLOW INVERTER HYDRAULIC STEERING PRIORITY VALVE RETURN OIL COLLECTION BLOCK HEAT EXCHANGER HYDROSTATIC TRACTION MOTOR DRUM ROTATION MOTOR DRUM ROTATION PUMP HYDROSTATIC TRACTION PUMP HEAT ENGINE PRESSURISED FILTER id.: DB 460 REV. 00 02/01/2015...
Page 169 SEBU8325-01 July 2012 Operation and Maintenance Manual 1104D (Mech) Industrial Engine NK (Engine) NL (Engine) NM (Engine)
Page 170 Important Safety Information Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.
Page 171 SEBU8325-01 Table of Contents Table of Contents Foreword ..............4 Safety Section Safety Messages ............ 5 General Hazard Information ........6 Burn Prevention ............8 Fire Prevention and Explosion Prevention ....8 Crushing Prevention and Cutting Prevention ..10 Before Starting Engine .......... 10 Engine Starting .............
Page 172: Foreword
SEBU8325-01 Foreword Foreword Recommended service should be performed at the appropriate intervals as indicated in the Maintenance Interval Schedule. The actual operating environment Literature Information of the engine also governs the Maintenance Interval Schedule. Therefore, under extremely severe, This manual contains safety, operation instructions, dusty, wet or freezing cold operating conditions, lubrication and maintenance information.
Page 173: Safety Section
SEBU8325-01 Safety Section Safety Messages Safety Section The Universal Warning label (2) is located on the rear end of the valve mechanism cover. Refer to illustration 2. i02690461 Safety Messages There may be several speciﬁc warning signs on your engine. The exact location and a description of the warning signs are reviewed in this section.
Page 174: General Hazard Information
SEBU8325-01 Safety Section General Hazard Information g01353108 Illustration 2 (1) Ether Warning Label (2) Universal warning (2) Ether i02677370 General Hazard Information Do not use aerosol types of starting aids such as ether. Such use could result in an explosion and personal injury.
Page 175 SEBU8325-01 Safety Section General Hazard Information When pressurized air and/or water is used for cleaning, wear protective clothing, protective shoes, and eye protection. Eye protection includes goggles or a protective face shield. The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi). The maximum water pressure for cleaning purposes must be below 275 kPa (40 psi).
Page 176: Burn Prevention
SEBU8325-01 Safety Section Burn Prevention • Only use the tools that are suitable for containing i02813488 ﬂuids and equipment that is suitable for containing Fire Prevention and Explosion ﬂuids. Prevention Obey all local regulations for the disposal of liquids. i02143195 Burn Prevention Do not touch any part of an operating engine.
Page 177 SEBU8325-01 Safety Section Fire Prevention and Explosion Prevention Exhaust shields (if equipped) protect hot exhaust Use caution when you are refueling an engine. Do components from oil or fuel spray in case of a line, not smoke while you are refueling an engine. Do not a tube, or a seal failure.
Page 178: Crushing Prevention And Cutting Prevention
SEBU8325-01 Safety Section Crushing Prevention and Cutting Prevention Lines, Tubes and Hoses When objects are struck, wear protective glasses in order to avoid injury to the eyes. Do not bend high pressure lines. Do not strike high pressure lines. Do not install any lines that are bent Chips or other debris may ﬂy off objects when objects are struck.
Page 179: Engine Stopping
SEBU8325-01 Safety Section Engine Stopping If a warning tag is attached to the engine start switch Use the Emergency Stop Button (if equipped) ONLY or to the controls, DO NOT start the engine or move in an emergency situation. Do not use the Emergency the controls.
Page 180 SEBU8325-01 Safety Section Electrical System All grounds should be tight and free of corrosion. The engine alternator must be grounded to the negative “-” battery terminal with a wire that is adequate to handle the full charging current of the alternator.
Page 181: Product Information Section
SEBU8325-01 Product Information Section Model Views Product Information Section Model Views i02693072 Model View Illustrations...
Page 182 SEBU8325-01 Product Information Section Model Views 1104 Engine Model Views g01351713 Illustration 10 Typical example (1) Pulley (5) Valve Mechanism Cover (9) Fuel Injection Pump (2) Alternator (6) Rear Lifting Eye (10) Oil Filter (3) Front Lifting Eye (7) Air Intake (11) Crankshaft Pulley (4) Water Outlet (8) Secondary Fuel Filter...
Page 183 SEBU8325-01 Product Information Section Model Views g01352705 Illustration 11 (13) Flywheel (17) Turbocharger (21) Oil Drain Plug (14) Flywheel Housing (18) Oil Gauge (22) Primary Fuel Filter (15) Oil Filler Cap (19) Oil Pan (16) Exhaust Manifold (20) Starting motor Note: The primary fuel ﬁlter may be mounted off the i04430909 engine.
Page 184 SEBU8325-01 Product Information Section Model Views • Turbocharged aftercooled Table 1 1104D (Mech) Industrial Engine Speciﬁcations • Turbocharged Number of Cylinders 4 In-Line • Naturally aspirated Bore 105 mm (4.134 inch) Engine Speciﬁcations Stroke 127 mm (5.0 inch) Aspiration Naturally aspirated Note: The front end of the engine is opposite the Turbocharged ﬂywheel end of the engine.
Page 185 SEBU8325-01 Product Information Section Model Views Engine Service Life Engine efﬁciency and maximum utilization of engine performance depend on the adherence to proper operation and maintenance recommendations. In addition, use recommended fuels, coolants, and lubricants. Use the Operation and Maintenance Manual as a guide for required engine maintenance.
Page 186: Product Identiﬁcation Information
SEBU8325-01 Product Information Section Product Identiﬁcation Information Product Identiﬁcation Information i02680910 Engine Identiﬁcation Perkins engines are identiﬁed by a serial number. This number is shown on a serial number plate that is mounted on the left hand side of the engine block. An example of an engine number is g01347465 Illustration 14...
Page 187 SEBU8325-01 Product Information Section Product Identiﬁcation Information Total Lubrication System Capacity _________ ____________ Total Cooling System Capacity _________ ________________ Air Cleaner Element _________ ______________________________ Fan Drive Belt _________ _____________________________________ Alternator Belt _________ _____________________________________ i02690481 Emissions Certiﬁcation Film g01350379 Illustration 15 Typical example...
Page 188: Operation Section
SEBU8325-01 Operation Section Lifting and Storage Operation Section i04432996 Product Storage Lifting and Storage Perkins are not responsible for damage which may occur when an engine is in storage after a period in i02677363 service. Product Lifting Your Perkins dealer or your Perkins distributor can assist in preparing the engine for extended storage periods.
Page 189 SEBU8325-01 Operation Section Lifting and Storage Sealed Coolant System Ensure that the cooling system is ﬁlled with Perkins ELC, or an antifreeze that meets “ASTM D6210” speciﬁcation. Open Cooling System Ensure that all cooling drain plugs have been opened. Allow the coolant to drain. Install the drain plugs.
Page 190: Gauges And Indicators
SEBU8325-01 Operation Section Gauges and Indicators Gauges and Indicators 1. Reduce the load and the engine rpm. 2. Inspect the cooling system for leaks. i02677374 3. Determine if the engine must be shut down Gauges and Indicators immediately or if the engine can be cooled by reducing the load.
Page 191: Features And Controls
SEBU8325-01 Operation Section Features and Controls Features and Controls i02690464 Fuel Shutoff The fuel shutoff solenoid is located on the fuel injection pump. When the fuel shutoff solenoid is activated, the solenoid moves to the “Open” position. When the fuel shutoff solenoid is deactivated, the solenoid moves to the “Closed”...
Page 192: Engine Starting
SEBU8325-01 Operation Section Engine Starting Engine Starting • Do not start the engine or move any of the controls if there is a “DO NOT OPERATE” warning tag or similar warning tag attached to the start switch or to the controls. i02675151 Before Starting Engine •...
Page 193 SEBU8325-01 Operation Section Engine Starting Note: If it is possible, ﬁrst diagnose the reason for the i02678840 starting failure. Make any necessary repairs. If the Starting the Engine engine will not start only due to the condition of the battery, either charge the battery, or start the engine with jump start cables.
Page 194 SEBU8325-01 Operation Section Engine Starting i02674934 After Starting Engine Note: In temperatures from 0 to 60°C (32 to 140°F), the warm-up time is approximately three minutes. In temperatures below 0°C (32°F), additional warm-up time may be required. When the engine idles during warm-up, observe the following conditions: •...
Page 195: Engine Operation
SEBU8325-01 Operation Section Engine Operation Engine Operation i02678851 Fuel Conservation Practices i02678894 Engine Operation The efﬁciency of the engine can affect the fuel economy. Perkins design and technology in manufacturing provides maximum fuel efﬁciency in all applications. Follow the recommended procedures Correct operation and maintenance are key factors in order to attain optimum performance for the life in obtaining the maximum life and economy of...
Page 196: Engine Stopping
SEBU8325-01 Operation Section Engine Stopping Engine Stopping i02678906 After Stopping Engine i02677379 Stopping the Engine Note: Before you check the engine oil, do not operate the engine for at least 10 minutes in order to allow the engine oil to return to the oil pan. NOTICE •...
Page 197: Cold Weather Operation
SEBU8325-01 Operation Section Cold Weather Operation Cold Weather Operation • Install the correct speciﬁcation of engine lubricant before the beginning of cold weather. • Check all rubber parts (hoses, fan drive belts, etc) i02680008 weekly. Cold Weather Operation • Check all electrical wiring and connections for any fraying or damaged insulation.
Page 198 SEBU8325-01 Operation Section Cold Weather Operation • In cold weather, check the coolant often for the Free operation of the valves is prevented. correct glycol concentration in order to ensure adequate freeze protection. • Valves become stuck. • Pushrods are bent. Engine Block Heaters •...
Page 199 SEBU8325-01 Operation Section Cold Weather Operation A cab heater is beneﬁcial in very cold weather. The When Group 2 diesel fuels are used the following feed from the engine and the return lines from the components provide a means of minimizing problems cab should be insulated in order to reduce heat loss in cold weather: to the outside air.
Page 200 SEBU8325-01 Operation Section Cold Weather Operation i02678858 Fuel Related Components in Cold Weather Fuel Tanks Condensation can form in partially ﬁlled fuel tanks. Top off the fuel tanks after you operate the engine. Fuel tanks should contain some provision for draining water and sediment from the bottom of the tanks.
Page 201: Maintenance Section
SEBU8325-01 Maintenance Section Reﬁll Capacities Maintenance Section i04478615 Fluid Recommendations Reﬁll Capacities General Lubricant Information i02682592 Because of government regulations regarding the Reﬁll Capacities certiﬁcation of exhaust emissions from the engine, the lubricant recommendations must be followed. Engine Manufacturers Association (EMA) Lubrication System Oils The reﬁll capacities for the engine crankcase...
Page 202 SEBU8325-01 Maintenance Section Reﬁll Capacities Terminology All DHD-1 oils must complete a full test program with the base stock and with the viscosity grade of Certain abbreviations follow the nomenclature of the ﬁnished commercial oil. The use of “API Base “SAE J754”.
Page 203 SEBU8325-01 Maintenance Section Reﬁll Capacities Some commercial oils that meet the API classiﬁcations may require reduced oil change NOTICE intervals. To determine the oil change interval, closely Operating Direct Injection (DI) diesel engines with fuel monitor the condition of the oil and perform a wear sulphur levels over 0.5 percent will require shortened metal analysis.
Page 204 SEBU8325-01 Maintenance Section Reﬁll Capacities Synthetic base oils generally perform better than First Choice – Use oil with an EMA DHD-1 conventional oils in the following two areas: Recommended Guideline. Use a CH-4 oil that has an API license. The oil should be either SAE 0W20, •...
Page 205 SEBU8325-01 Maintenance Section Reﬁll Capacities Oil analysis NOTICE Some engines may be equipped with an oil sampling Frequently check the speciﬁc gravity of the coolant for valve. If oil analysis is required the oil sampling valve proper freeze protection or for anti-boil protection. is used to obtain samples of the engine oil.
Page 206 SEBU8325-01 Maintenance Section Reﬁll Capacities • Freezing Table 7 Acceptable Water • Cavitation of the water pump Property Maximum Limit For optimum performance, Perkins recommends a Chloride (Cl) 40 mg/L 1:1 mixture of a water/glycol solution. Sulfate (SO 100 mg/L Note: Use a mixture that will provide protection Total Hardness 170 mg/L...
Page 207 SEBU8325-01 Maintenance Section Reﬁll Capacities • Automotive applications NOTICE The anti-corrosion package for ELC is different from Do not use a commercial coolant/antifreeze that on- the anti-corrosion package for other coolants. ELC ly meets the ASTM D3306 speciﬁcation. This type of is an ethylene glycol base coolant.
Page 208 SEBU8325-01 Maintenance Section Reﬁll Capacities ELC Cooling System Cleaning NOTICE Note: If the cooling system is already using ELC, Incorrect or incomplete ﬂushing of the cooling system cleaning agents are not required to be used at can result in damage to copper and other metal com- the speciﬁed coolant change interval.
Page 209 SEBU8325-01 Maintenance Section Reﬁll Capacities Commercial Heavy-Duty Antifreeze and Table 13 is an example for using the equation that is in Table 12. Table 13 NOTICE Example Of The Equation For Adding The SCA To Commercial Heavy-Duty Coolant which contains The Heavy-Duty Coolant At The Initial Fill Amine as part of the corrosion protection system must not be used.
Page 210 SEBU8325-01 Maintenance Section Reﬁll Capacities Cleaning the System of Heavy-Duty Antifreeze NOTICE These recommendations are subject to change with- out notice. Contact your local Perkins distributor for Perkins cooling system cleaners are designed the most up-to-date recommendations. to clean the cooling system of harmful scale and corrosion.
Page 211 SEBU8325-01 Maintenance Section Reﬁll Capacities Table 16 Perkins Speciﬁcation for Distillate Diesel Fuel Property UNITS Requirements “ASTM”Test “ISO”Test Aromatics %Volume 35% maximum D1319 “ISO”3837 %Weight 0.01% maximum D482 “ISO”6245 Carbon Residue on %Weight 0.35% maximum D524 “ISO”4262 10% Bottoms Cetane Number 40 minimum D613/D6890 “ISO”5165...
Page 212 SEBU8325-01 Maintenance Section Reﬁll Capacities (Table 16, contd) Lubricity corrected 0.46 maximum D6079 “ISO”12156-1 wear scar diameter at 60 °C (140 °F). This speciﬁcation includes the requirements for Ultra Low Sulfur Diesel (ULSD). ULSD fuel will have ≤ 15 ppm (0.0015%) sulfur. Refer to “ASTM D5453”, “ASTM D2622”, or “ISO 20846, ISO 20884”...
Page 213 SEBU8325-01 Maintenance Section Reﬁll Capacities Perkins recommends kinematic viscosities of 1.4 and The lubricity has particular signiﬁcance to the current 4.5 cSt that is delivered to the fuel injection pump. low viscosity fuel, low sulfur fuel, and low aromatic If a fuel with a low viscosity is used, cooling of the fossil fuel.
Page 214 SEBU8325-01 Maintenance Section Reﬁll Capacities Biodiesel Fuel Note: The lubricity of these fuels must not exceed wear scar diameter of 0.46 mm (0.01811 inch) as per “ISO 12156-1”. Refer to “Lubricity”. Biodiesel is a fuel that can be deﬁned as mono-alkyl esters of fatty acids.
Page 215 SEBU8325-01 Maintenance Section Reﬁll Capacities Biodiesel blends are denoted as “BXX” with “XX” Performance Related Issues with B20 representing the content of neat biodiesel contained in the blend with mineral diesel fuel (for example B5, Due to the lower energy content than the standard B10, B20).
Page 216 SEBU8325-01 Maintenance Section Reﬁll Capacities Aftermarket Fuel Additives Materials such as brass, bronze, copper, led, tin, and zinc accelerate the oxidation process of the biodiesel fuel. The oxidation process can cause deposits NOTICE formation therefore these materials must not be used Perkins does not warrant the quality or performance for fuel tanks and fuel lines.
Page 217 SEBU8325-01 Maintenance Section Reﬁll Capacities Detailed instructions on the rate of which the fuel cleaner must be use are on the container.
Page 218: Maintenance Interval Schedule
SEBU8325-01 Maintenance Section Maintenance Interval Schedule Turbocharger - Inspect .......... 75 i04431375 Water Pump - Inspect ........... 78 Maintenance Interval Schedule Every 3000 Service Hours Alternator Belt - Inspect/Adjust/Replace ....52 When Required Fuel Injector - Test/Change ........67 Battery - Replace ..........52 Every 3000 Service Hours or 2 Years Battery or Battery Cable - Disconnect ....
Page 219 SEBU8325-01 Maintenance Section Aftercooler Core - Clean/Test i02690449 Aftercooler Core - Clean/Test Personal injury can result from air pressure. Personal injury can result without following prop- er procedure. When using pressure air, wear a pro- 1. Remove the core. Refer to the OEM information tective face shield and protective clothing.
Page 220 SEBU8325-01 Maintenance Section Alternator - Inspect • After cleaning, start the engine and accelerate the Check the belt of cracks, splits, glazing, grease, engine to high idle rpm. This will help in the removal and splitting. of debris and drying of the core. Stop the engine. Use a light bulb behind the core in order to inspect the core for cleanliness.
Page 221 SEBU8325-01 Maintenance Section Battery Electrolyte Level - Check The battery cables or the batteries should not be All lead-acid batteries contain sulfuric acid which removed with the battery cover in place. The bat- can burn the skin and clothing. Always wear a face tery cover should be removed before any servic- shield and protective clothing when working on or ing is attempted.
Page 222 SEBU8325-01 Maintenance Section Cooling System Coolant (Commercial Heavy-Duty) - Change • 3. Remove the positive connection. The fuel has entered the cooling system and the coolant is contaminated. 4. Clean all disconnected connection and battery terminals. Note: When the cooling system is cleaned, only clean water is needed.
Page 223 SEBU8325-01 Maintenance Section Cooling System Coolant (ELC) - Change 2. Fill the cooling system with Commercial Heavy-Duty Coolant. Add Supplemental Coolant NOTICE Additive to the coolant. For the correct amount, Dispose of used engine coolant or recycle. Various refer to the Operation and Maintenance Manual, methods have been proposed to reclaim used coolant “Fluid Recommendations”...
Page 224 SEBU8325-01 Maintenance Section Cooling System Coolant (ELC) - Change Clean the cooling system and ﬂush the cooling system before the recommended maintenance interval if the following conditions exist: • The engine overheats frequently. • Foaming is observed. • The oil has entered the cooling system and the coolant is contaminated.
Page 225 SEBU8325-01 Maintenance Section Cooling System Coolant Level - Check 4. Start and run the engine at low idle until the i02675588 temperature reaches 49 to 66 °C (120 to 150 °F). Cooling System Coolant Level - Check 5. Stop the engine and allow the engine to cool. Loosen the cooling system ﬁller cap slowly in order to relieve any pressure.
Page 226 SEBU8325-01 Maintenance Section Cooling System Supplemental Coolant Additive (SCA) - Test/Add 4. Clean ﬁller cap and the receptacle. Reinstall the i02675604 ﬁller cap and inspect the cooling system for leaks. Cooling System Supplemental Coolant Additive (SCA) - Note: The coolant will expand as the coolant heats up during normal engine operation.
Page 227 SEBU8325-01 Maintenance Section Crankcase Breather (Canister) - Replace 1. Slowly loosen the cooling system ﬁller cap in 3. Lubricate the O ring seal (2) on the new canister order to relieve the pressure. Remove the cooling with clean engine lubricating oil. Install the new system ﬁller cap.
Page 228 SEBU8325-01 Maintenance Section Engine Air Cleaner Element (Dual Element) - Clean/Replace • Periodic cleaning of the engine is recommended. Check the precleaner (if equipped) and the dust Steam cleaning the engine will remove accumulated bowl daily for accumulation of dirt and debris. oil and grease.
Page 229 SEBU8325-01 Maintenance Section Engine Air Cleaner Element (Dual Element) - Clean/Replace 2. The secondary air cleaner element should be Visually inspect the primary air cleaner element removed and discarded for every three cleanings before cleaning. Inspect air cleaner elements for of the primary air cleaner element.
Page 230 SEBU8325-01 Maintenance Section Engine Air Cleaner Element (Single Element) - Inspect/Replace Vacuum Cleaning i02676010 Engine Air Cleaner Vacuum cleaning is a good method for removing Element (Single Element) - accumulated dirt from the dirty side (outside) of a primary air cleaner element. Vacuum cleaning is Inspect/Replace especially useful for cleaning primary air cleaner elements which require daily cleaning because of a...
Page 231 SEBU8325-01 Maintenance Section Engine Air Precleaner - Check/Clean i02690451 Engine Air Precleaner - Check/Clean g00103777 Illustration 28 Typical service indicator Observe the service indicator. The air cleaner element should be cleaned or the air cleaner element should be replaced when one of the following conditions occur: g00287039 Illustration 29...
Page 232 SEBU8325-01 Maintenance Section Engine Oil Level - Check i02676018 i04478611 Engine Oil Level - Check Engine Oil and Filter - Change Hot oil and hot components can cause personal Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to injury.
Page 233 SEBU8325-01 Maintenance Section Engine Oil and Filter - Change • If the engine is not equipped with a drain valve, remove the oil drain plug (1) in order to allow the oil to drain. If the engine is equipped with a shallow sump, remove the bottom oil drain plugs from both ends of the oil pan.
Page 234 SEBU8325-01 Maintenance Section Engine Valve Lash - Inspect/Adjust g01165836 Illustration 34 (Y) “MIN” mark. (X) “MAX” mark. 4. Remove the oil level gauge in order to check the oil level. Maintain the oil level between the “MIN” and “MAX” marks on the engine oil dipstick. g02659217 Illustration 33 Typical example...
Page 235 SEBU8325-01 Maintenance Section Fuel Injector - Test/Change Refer to Systems Operation/Testing and Adjusting, The fuel injectors should not be cleaned as cleaning “Engine Valve Lash - Inspect/Adjust” for more with incorrect tools can damage the nozzle. The fuel information. injectors should be renewed only if a fault with the fuel injectors occurs.
Page 236 SEBU8325-01 Maintenance Section Fuel System - Prime i04429191 NOTICE Fuel System - Prime Do not crank the engine continuously for more than 30 seconds. Allow the starting motor to cool for two minutes before cranking the engine again. If air enters the fuel system, the air must be purged from the fuel system before the engine can be 4.
Page 237 SEBU8325-01 Maintenance Section Fuel System Primary Filter/Water Separator - Drain 9. Remove the container and dispose of the fuel safely. 10. Open the fuel supply valve. 11. Prime the fuel system. Refer to the Operation and Maintenance Manual, “Fuel System - Prime” for more information.
Page 238 SEBU8325-01 Maintenance Section Fuel System Secondary Filter - Replace NOTICE Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over discon- nected fuel system component. Element ﬁlter Turn the valves for the fuel lines (if equipped) to the OFF position before performing this maintenance.
Page 239 SEBU8325-01 Maintenance Section Fuel System Secondary Filter - Replace Spin-on ﬁlter Turn the valves for the fuel lines (if equipped) to the OFF position before performing this maintenance. Place a tray under the fuel ﬁlter in order to catch any fuel that might spill. Clean up any spilled fuel immediately.
Page 240 SEBU8325-01 Maintenance Section Fuel Tank Water and Sediment - Drain Fuel Tank Fuel quality is critical to the performance and to the service life of the engine. Water in the fuel can cause excessive wear to the fuel system. Water can be introduced into the fuel tank when the fuel tank is being ﬁlled.
Page 241 SEBU8325-01 Maintenance Section Hoses and Clamps - Inspect/Replace If a bulk storage tank has been reﬁlled or moved Each installation application can be different. The recently, allow adequate time for the sediment to differences depend on the following factors: settle before ﬁlling the engine fuel tank. Internal bafﬂes in the bulk storage tank will also help trap •...
Page 242 SEBU8325-01 Maintenance Section Radiator - Clean 9. Clean the cooling system ﬁller cap. Inspect the After cleaning the radiator, start the engine. Allow cooling system ﬁller cap's seals. Replace the the engine to operate at low idle speed for three to cooling system ﬁller cap if the seals are damaged.
Page 243 SEBU8325-01 Maintenance Section Starting Motor - Inspect The operating environment, incorrect operating Check the starting motor for correct operation. Check procedures and incorrect maintenance procedures the electrical connections and clean the electrical can be factors which contribute to a severe service connections.
Page 244 SEBU8325-01 Maintenance Section V-Belts - Inspect/Adjust/Replace For options regarding the removal, installation, and i02690446 replacement, consult your Perkins dealer or your V-Belts - Inspect/Adjust/ Perkins distributor. Refer to the Disassembly and Replace Assembly Manual, “Turbocharger - Remove and Turbocharger - Install” for further information. Inspecting Inspection NOTICE...
Page 245 SEBU8325-01 Maintenance Section Walk-Around Inspection i02678854 Walk-Around Inspection Inspect the Engine for Leaks and for Loose Connections A walk-around inspection should only take a few minutes. When the time is taken to perform these checks, costly repairs and accidents can be avoided. For maximum engine service life, make a thorough g01003936 inspection of the engine compartment before starting...
Page 246 SEBU8325-01 Maintenance Section Water Pump - Inspect • Inspect the lubrication system for leaks at the front Note: The water pump seal is lubricated by the crankshaft seal, the rear crankshaft seal, the oil coolant in the cooling system. It is normal for a small pan, the oil ﬁlters and the rocker cover.
Page 247: Warranty Section
SEBU8325-01 Warranty Section Warranty Information Warranty Section Warranty Information i02676009 Emissions Warranty Information This engine may be certiﬁed to comply with exhaust emission standards and gaseous emission standards that are prescribed by the law at the time of manufacture, and this engine may be covered by an Emissions Warranty.
Page 248: Index
SEBU8325-01 Index Section Index Electrical System ............ 11 After Starting Engine ..........26 Grounding Practices ........... 11 After Stopping Engine..........28 Aftercooler Core - Clean/Test ........ 51 Emergency Stopping ..........28 Emissions Certiﬁcation Film ........19 Aftercooler Core - Inspect........51 Alternator - Inspect ..........
Page 249 SEBU8325-01 Index Section Model View Illustrations......... 14 Foreword ..............4 California Proposition 65 Warning ....... 4 1104 Engine Model Views........14 Literature Information........... 4 Model Views ............13 Maintenance ............4 Maintenance Intervals.......... 4 Operation ............. 4 Overhaul .............. 4 Safety..............
Page 250 SEBU8325-01 Index Section Walk-Around Inspection ........77 Inspect the Engine for Leaks and for Loose Connections ............. 77 Warranty Information ..........79 Warranty Section ........... 79 Water Pump - Inspect..........78...
Page 251 Product and Dealer Information Note: For product identiﬁcation plate locations, see the section “Product Identiﬁcation Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identiﬁcation Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...

Fiori DB 460 Use And Maintenance Manual

1 Introduction

Introduction

Technical Features

Safety Precautions

Operation and Use

Pivoting Driving Post Locking Lever

Windscreen Washer Switch

Power Socket

Heating/Defrosting Fan Adjuster

Windscreen Water Switch

Rotating Light Switch

Short Manual

Hand Accelerator Lever

Rear Windscreen Wiper

Fuses and Relays

Maintenance

Optional Equipment

Table of Contents

Safety Section

Product Information Section

Operation Section

Maintenance Section

Warranty Section

Index Section

Quick Links

Chapters

Summary of Contents for Fiori DB 460