Poulan Pro 192666 Owner's Manual

Poulan pro lawn tractor owner's manual.
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15.5 HP 38 Inch
Lawn Tractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
192666 4.26.04 MH


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   Summary of Contents for Poulan Pro 192666

  • Page 1

    MODEL NO. PO15538D 15.5 HP 38 Inch Lawn Tractor For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 192666 4.26.04 MH PRINTED IN U.S.A.

  • Page 2: Safety Rules


  • Page 3

    Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

  • Page 4: Table Of Contents

    PRODUCT SPECIFICATIONS Gasoline Capacity 1.25 Gallons and type: Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: Reverse: Tire Pressure: Front: 14 PSI Rear: 12 PSI Charging System: 3 Amps Battery...

  • Page 5: Unassembled Parts

    UNASSEMBLED PARTS Steering Wheel Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 Steering Wheel Insert Steering Boot (1) Bolt Steering Extension Steering Wheel Shaft Adapter (1) Oil Drain Tube For Future Use Keys (2) Keys Slope Sheet (1) Locknut 1/2-20 (1) Large Flat Washer...

  • Page 6: Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.

  • Page 7

    SEAT SEAT PAN FLAT WASHER LOCK WASHER ADJUSTMENT BOLT FIG. 2 CHECK BATTERY (See Fig. 3) • Lift seat pan to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

  • Page 8

    CHECK TIRE PRESSURE The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled.

  • Page 9: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL LIGHTS ON ENGINE ON ENGINE OFF OIL PRESSURE FUEL OVER TEMP LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions could result in serious injury or...

  • Page 10

    KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. THROTTLE/CHOKE CONTROL CLUTCH/BRAKE PEDAL...

  • Page 11

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.

  • Page 12: Before Starting The Engine

    TO OPERATE MOWER (See Fig. 6) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

  • Page 13

    CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during stor- age. Acidic gas can damage the fuel system of an engine while in storage.

  • Page 14: Maintenance Schedule

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)

  • Page 15: Operator Presence System, Blade Care

    TRACTOR Always observe safety rules when performing any main- te nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manual).

  • Page 16: Clean Air Screen, Air Filter, Spark Plugs

    TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. • Disconnect BLACK battery cable fi rst then RED bat- tery cable and remove battery from tractor. • Rinse the battery with plain water and dry. •...

  • Page 17

    IN-LINE FUEL FILTER (See Fig. 12) The fuel fi lter should be replaced once each season. If fuel fi lter becomes clogged, ob struct ing fuel fl ow to car bu re tor, re place ment is re quired. • With engine cool, remove fi...

  • Page 18: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. •...

  • Page 19: To Level Mower Housing

    SERVICE AND ADJUSTMENTS • Push clutch cable housing guide into bracket, slide col- lar onto guide and secure with large retainer spring. • Place fl at washer and clutch spring on idler pulley bolt and secure with small retainer spring. •...

  • Page 20: To Replace Mower Blade Drive Belt, To Replace Motion Drive Belt

    SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 18) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Place attachment clutch in “DIS EN GAGED” po si tion. •...

  • Page 21

    SERVICE AND ADJUSTMENTS ENGINE PULLEY CLUTCHING IDLER CENTER SPAN KEEPER FIG. 20 TO AD JUST STEER ING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

  • Page 22

    SERVICE AND ADJUSTMENTS • Connect BLACK grounding cable to negative (-) ter- mi nal with remaining hex bolt and keps nut. Tighten securely. SEAT PAN 02602 FIG. 23 TER MI NAL COVER 02603 POSITIVE (RED) CABLE FIG. 24 TO REPLACE HEADLIGHT BULB •...

  • Page 23: Fuel System, Engine Oil

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl...

  • Page 24: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine fl ooded. Bad spark plug. Dirty air fi lter. Dirty fuel fi lter. 7. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment.

  • Page 25

    TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven 1. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.

  • Page 26: Warranty

    The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi...

  • Page 27

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.

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