Summary of Contents for TIG Brush TBX-440
- Page 1 TBX- 440 ™ Stainless Steel Weld Cleaning System Operation, Safety and Maintenance Manual Ensitech Pty Ltd TBX-440 Instruction Manual www.tigbrush.com Dec 2015...
- Page 3 STOP! Online warranty activation required before first use www.tigbrush.com/warranty Ensitech Pty Ltd TBX-440 Instruction Manual www.tigbrush.com Dec 2015...
- Page 4 The purpose of this manual is to provide users with the necessary operating procedures and precautions, essential for the safe and proper operation of the TIG Brush. Due to continuous improvements, Ensitech Pty Ltd reserves the right to make specification changes.
- Page 5 THIS SYMBOL INDICATES A HAZARDOUS SUBSTANCE WHICH MAY CAUSE MINOR OR MODERATE INJURY. SOME TIGBRUSH KITS MAY SHIP WITH HAZARDOUS FLUIDS. CHECK SAFETY DATA SHEETS CAREFULLY. SYMBOL FOR “VOID WARRANTY” OR “DAMAGED WORK” Ensitech Pty Ltd TBX-440 Instruction Manual www.tigbrush.com Dec 2015...
- Page 6 Standards and regulations compliance information • Questions regarding special product applications • Questions regarding product modifications CONTACT Your local TIG Brush distributor. www.tigbrush.com Ensitech Pty Ltd Unit 1/144 Old Bathurst Road Emu Plains NSW 2750 Australia Phone: +61 2 4735 7700 Email: info@ensitech.com.au...
- Page 7 REVISIONS LOG REVISIONS LOG Original Issue of Manual: December 2015 Ensitech Pty Ltd TBX-440 Instruction Manual www.tigbrush.com Dec 2015...
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Page 8: Table Of Contents
• Pre-Weld Cleaning Fluids • Cleaning Fluids • Neutralising Fluids • Finishing Fluid • Marking Fluids • Etching Fluids TROUBLESHOOTING 8.1 Front Panel Power Light Not Illuminated 8.2 Front Panel Power Light Illuminated & Unit Not Operating WARRANTY TBX-440 Instruction Manual Dec 2015... -
Page 9: S1 Introduction
S1 INTRODUCTION INTRODUCTION The TIG Brush is a metal cleaner/polisher. It uses the action of an electric current along with a fluid to remove heat marks and other surface imperfections from metal surfaces. This model has been specifically designed to clean heat tint and contaminants caused by TIG welding stainless steel;... -
Page 10: S2 Safety Precautions
Ensure that all required equipment is available. WARNING Do not use the TIG Brush for any purpose other than that described in this manual. Failure to observe this warning may result in permanent damage to the TIG Brush, cause damage to the workpiece, cause injury to the operator and void the warranty. - Page 11 (such as petrol vapour) may accumulate. • The TIG Brush TBX-440 uses 240V AC only. Do not use with any other voltage. If the power cord is damaged or if the TIG Brush has been dropped from a height and damaged, do not use the unit.
- Page 12 S3 DESCRIPTION OF BASIC APPARATUS TIG Brush Control Unit Clamp Cable Handle Cable Handle Wand Shroud Brush * * Single brush may be replaced by a dual brush adaptor and shroud. Power Cord TBX-440 Instruction Manual Dec 2015...
- Page 13 S3 DESCRIPTION OF BASIC APPARATUS Power Control Mode Control Handle Cable Socket Clamp Cable Socket Mains Socket On/Off Switch Ensitech Pty Ltd TBX-440 Instruction Manual www.tigbrush.com Dec 2015...
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Page 14: S4 Operation
Attach black clamp cable plug to Clamp cable socket of TIG Brush™ Control Unit. Set POWER switch to “OFF”. Attach power cord to mains outlet and TIG Brush Unit. Attach clamp to workpiece. CLEANING FLUID Pour a small quantity of the Cleaning Fluid into a shallow bowl. - Page 15 S4 OPERATION Workpiece Wand Shroud Brush For best performance Insulating shroud use tip of brush only must be used Ensitech Pty Ltd TBX-440 Instruction Manual www.tigbrush.com Dec 2015...
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Page 16: Operation
Make sure the brush tip has its insulating shroud and the insulation on the wand is undamaged. Ensure the TIG Brush is switched on and all equipment is correctly connected as described above in section 4.2. Select power level and operating mode using the rotary switches. -
Page 17: S5 Power And Grade Setting
“Marking Head”. MARK - This mode provides surface marking when used with the appropriate fluid in conjunction with the “Marking Head”. Ensitech Pty Ltd TBX-440 Instruction Manual www.tigbrush.com Dec 2015... -
Page 18: S6 Maintenance
Rinse clamp with water to remove solution and prevent corrosion. • Use a wet cloth to wipe fluid splashes off the TIG Brush control unit. After some time splashes and marks may accumulate and become difficult to remove. Remove brush from Wand... -
Page 19: S7 Consumables
If this happens, replacement shrouds should be purchased. FLUIDS A range of genuine Ensitech fluids is available. Please check with your local TIG Brush distributor for details of fluids available in your region. Types of fluids include: • Pre-Weld Cleaning Fluids: to remove dirt and oil prior to welding to minimise contamination during welding. -
Page 20: S8 Troubleshooting
S8 TROUBLESHOOTING If the TIG Brush is not operating correctly, please refer to the following trouble shooting guide before contacting your TIG Brush distributor. FRONT PANEL POWER LIGHT NOT ILLUMINATED • Ensure the On/Off switch on the back is ON. The red LED in the switch button should be on. -
Page 21: Front Panel Power Light Illuminated & Unit Not Operating
• Check screw threads on the handle, wand and brush for dirt and contamination and clean if required. Contact your TIG Brush distributor or visit the website for more help www.tigbrush.com Ensitech Pty Ltd TBX-440 Instruction Manual www.tigbrush.com... -
Page 22: S9 Warranty
Ensitech by email or by failure. Unless otherwise stated you will bear the cost of claiming the warranty. • in the case of the TIG Brush™ control unit, two years; or failure. Unless otherwise stated you will bear the cost of claiming the warranty. - Page 23 TBE-250 Stainless Steel Weld Cleaning System Operation, Safety and Maintenance Manual...
- Page 24 Model: TBX-440 Serial No. Date of Purchase: Purchased from: TIG Brush TBX-440 Instruction Manual Dec 2015 Ensitech Pty Ltd Unit 1/144 Old Bathurst Road, Emu Plains NSW 2750, Australia Phone: +61 2 4735 7700 Email: info@ensitech.com.au...
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