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Ground Heaters Pureheat Operator's Manual

Hydronic air heater
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OPERATOR'S MANUAL
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1
7
1
9
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E
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0171942en
0907
Hydronic Air Heater
Pureheat
001

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Summary of Contents for Ground Heaters Pureheat

  • Page 1 0171942en 0907 Hydronic Air Heater Pureheat OPERATOR’S MANUAL...
  • Page 3 Ground Heaters, Inc. invoice date to Distributor or for a period of one year from Distributor’s invoice date to end-user, excluding pre-season orders which will have an effective warranty date of November 15th.
  • Page 5 877-799-9600 ™ This Pureheat Hydronic Air Heater manual contains the following: 1. Pureheat™ Hydronic Air Heater Operator’s Manual 2. One Year Limited Warranty 3. Pump Manufacturer’s Manual 4. Burner Manufacturer's Manual © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06...
  • Page 6 (to properly adjust burner air intake and verify that proper combustion parameters have been achieved). licensed gas technician must supply all fuel lines, fittings, regulators, etc. necessary to connect the Pureheat NG/LP burner to the fuel source at the correct pressure and flow.
  • Page 7 Operator Manual available in French language upon request. Call 877-799-9600. Manuel de renseignements disponible en langue francaise sur demande. Appellez le 877-799-9600. © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06...

  • Page 8: Table Of Contents

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL TABLE OF CONTENTS Page Technical, Checklists, Warranty Information ..............Warnings ............................. ii, iii Specifications ..........................List of Abbreviations ........................ INTRODUCTION EXTERNAL FEATURES ....................INTERNAL COMPONENTS ....................1.2.1 Heater with Burner Options ..................1.2.2 Heater with Burner Detail ....................
  • Page 9 Using Five HHS3004 with Booster Pump for Curing and Frost Prevention Applications 2-7 MONITORING OPERATING PARAMETERS ..............UNIT SHUTDOWN......................2.7.1 Burner Shutdown ......................2.7.2 Disconnecting Hoses from Heat Xchangers™ and Pureheat ........2.7.3 Rewinding the Circulation Hose .................. 2.7.4 Completing Unit Shutdown ..................2-10 CONNECTING/DISCONNECTING OPTIONAL BOOSTER PUMP........
  • Page 10 PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL TABLE OF CONTENTS (continued) Page MAINTENANCE ADDING HEAT TRANSFER FLUID.................. 4.1.1 To Clear a “LOW LEVEL FAULT”................BURNER INSTALLATION/CHANGEOVER ..............4.2.1 From NG/LP to Diesel/Fuel Oil ..................4.2.1.1 Installation ......................4.2.1.2 Setup ........................4.2.2 From Diesel/Fuel Oil to NG/LP ...................
  • Page 11 PUREHEAT NG/LP BURNER (P/N P100-673) GAS PRESSURE CHECKING AND ADJUSTING ..............A-25 PUREHEAT DIESEL BURNER COMPONENT IDENTIFICATION (P/N P100-690)....A-26 SUGGESTED METHOD FOR SECURING THE PUREHEAT ONTO A TRUCK BED ....A-27 PUREHEAT HOSE REWIND PARTS IDENTIFICATION ............A-28 © 2006 Ground Heaters, Inc.
  • Page 12 PUREHEAT 45,000 SQ. FT FROST PREVENTION LAYOUT (FIVE HHS 3004'S AND FIVE 4-PORT MANIFOLDS)............B-8 PUREHEAT VALVE POSITIONS FOR ADDING HTF (MACHINE IN USE).........B-9 PUREHEAT VALVE POSITIONS FOR ADDING HTF (MACHINE NOT IN USE) ......B-10 PUREHEAT QUICK-CONNECT AND CAM-LOCK CARE AND MAINTENANCE.....B-11 APPENDIX C PUREHEAT APPLICATIONS AND CAPACITIES ...............

  • Page 13: Specifications

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL SPECIFICATIONS SPECIFICATIONS Dimensions and Capacities Length 172 in. (437 cm) Width 93 in. (236 cm) Height 93 in. (236 cm) Ground Clearance 9 in. (23 cm) Weight 7,155 lbs (3,248 kg) Optional Diesel Fuel Tank...

  • Page 14: List Of Abbreviations

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL LIST OF ABBREVIATIONS The following is a list of abbreviations used throughout the Operator’s Manual: Abbreviation/Symbol Term/Meaning amp. ampere (measurement of electrical current) above sea level British Thermal Unit (measurement of heat energy) °C...

  • Page 15: Introduction

    The Pureheat™ Hydronic Air Heater is equipped with a 5-Port On-Board Manifold and 1,000 ft (396 m) of 1 in. (25 mm) ID Red Circulation Hose Assemblies with Quick-Connects (QCs). The standard equipment package includes the following lengths of Circulation Hoses: Two (2) 200 ft (61 m), Four (4) 100 ft.

  • Page 16: External Features

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 EXTERNAL FEATURES (Photo 1-1) 1. Adjustable 3 in. (76 mm) Pintle Style Hitch or 2 in. (59 mm) Ball 2. Lifting Bail 3. Door Tieback 4. Lockable Doors 5. Electric Brakes with Breakaway Switch 6.

  • Page 17: Internal Components

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 INTERNAL COMPONENTS (Photos 1-2 through 1-6) 1.2.1 Heater with Burner Options (Photo 1-2) The following components are accessed via the side door: 1. Main Control Panel 10. Main Pump 2. Hydronic Heater and Expansion Tank (not shown) 11. Rewind Foot Pedal 3.
  • Page 18 PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 1.2.2 Heater with Optional Burner Detail (Photos 1-3 and 1-4) The following components are accessed via the Side Door: 1. Natural Gas (NG)/Liquid Propane (LP) Supply NG/LP Gas Train Gas Connection NG/LP Burner Control (not shown) 2.

  • Page 19: Inside Rear Doors

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 1.2.3 Inside Rear Doors The following components are located inside the Rear Door: (Photo 1-5 through 1-8) 1. HX200 Heat Xchangers 2. Cab Interior Light and Remote Manifold Storage Location – not shown) 3.

  • Page 20: Identification

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 IDENTIFICATION The Pureheat™ Hydronic Air Heater serial number is located on the Main Control Panel. Always reference the Pureheat serial number when ordering parts or requesting technical assistance. SAFETY FEATURES Pureheat™ Hydronic Air Heaters are safe, quality equipment, are NHTSA compliant, meet all state requirements, meet all Transport Canada requirements, and are CSA certified.

  • Page 21: Burner Setup, Installation And Adjustment Requirements

    3. Self Respect: Dresses for the weather; wears eye protection and gloves; and does not take chances with personal safety. Do not operate the Pureheat while intoxicated or impaired by alcohol or other substances. 4. Careful and Responsible: Insures the machine is operating properly before leaving it unattended;...

  • Page 22: Repair Parts And Accessories

    13. Torque for wheel lug nuts should be set at 110 ft-lbs. Failure to observe these warnings may result in injury or death. REPAIR PARTS AND ACCESSORIES Your Ground Heaters Distributor carries a complete line of parts and accessories needed for all repair or replacement requirements. MAINTENANCE All maintenance should be performed by a qualified service technician using the Operators Manual.

  • Page 23: Start Up, Operation And Shutdown

    100 ft (30 m) or 200 ft (61 m)] of Circulation Hoses. Maximum run should not exceed 200 ft (61 m) from base unit. • The maximum vertical rise or drop from the Pureheat to each HX200 is 60 ft (18 m) one way from base unit. 2.1.1.2 HX200 Heat Xchangers™ with Optional Booster Pump A Pureheat™...

  • Page 24: Hx50 Heat Xchangers

    2.1.2 Optional Booster Pump All Pureheat™ Hydronic Air Heaters are equipped to accept an optional Booster Pump which requires the use of an Auxiliary Pump Panel for electrical connection to provide safety shutdown of the optional Booster Pump. (For setup instructions, refer to Section 2.8, CONNECTING/DISCONNECTING OPTIONAL BOOSTER PUMP.)

  • Page 25: Insulate Circulation Hoses

    2.2.1 Positioning 1. Position the Pureheat’s 5-Port On-Board Manifold as close as possible to the space to be heated. Circulation Hoses can then easily enter and exit the structure. The Pureheat must be positioned a minimum of 12 ft (3.6 m) from fuel source or combustible materials.

  • Page 26: Unloading Hx100 Heat Xchangers

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 2 2.2.3 Unloading HX100 Heat Xchangers 1. OPEN the Rear Doors and remove the aluminum Ramp from the storage location above Xchangers. 2. Position the Ramp onto the Ramp Alignment Pins to unload either the left side, right side or the middle section HX100s.

  • Page 27: Deployment Of Circulation Hoses Or Option Heat Transfer Hose

    2.2.7 Deployment of Circulation Hoses or Option Heat Transfer Hose (Applies to Pureheat and Hose Handling Systems HHS3004) The Hose Reel contains Ten (10) 1 in. ID Red Circulation Hoses with QCs [Four (4) at 50 ft (15 m), Four (4) at 100 ft (30 m), and Two (2) at 200 ft (61 m)].

  • Page 28: Warming The Heat Transfer Fluid

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 2 2.4.2 Warming the Heat Transfer Fluid 1. Use the UP/DOWN arrow keys to adjust the temperature set-point on the TC to 70°F (21°C). (Refer to Appendixes A-2 and A-3.) 2. Turn the BURNER Switch ON, then verify the following: a.

  • Page 29: Operating With Optional Accessories

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL–SECTION 2 OPERATING WITH OPTIONAL ACCESSORIES The Pureheat has the capability to operate with up to Twenty (20) 750 ft (228 m) Accessory Hose Loops using One (1) Booster Pump, Five (5) Hose Handling Systems 3004 (HHS3004), Five (5) 4-Port Remote Manifolds and One (1) Auxiliary Pump Panel.

  • Page 30: Monitoring Operating Parameters

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 2 2. Place the Five (5) HHS3004 and Five (5) 4-Port Remote Manifolds spaced appropriately on the jobsite for thawing application. 3. Connect the five (5) 4-Port Remote Manifolds to the 5-Port On-Board Manifold as directed in Step 2.2.7, Deployment of Circulation Hoses.

  • Page 31: Unit Shutdown

    2. Turn ON the HOSE REWIND Switch. 3. Rinse QC in a bucket of water to remove any dirt before connecting onto hose reel. (Refer to Appendix B-11 PUREHEAT SAFTEY CONTROLS 2-10 QUICK CONNECT AND CAM-LOCK CARE AND MAINTENANCE.

  • Page 32: Completing Unit Shutdown

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 2 9. Return Foot Pedal to storage location. 2.7.4 Completing Unit Shutdown 1. Retrieve and reload the Heat Xchangers™ into the trailer. Stow ramp, latch and lock the Rear Doors to secure Heat Xchangers™.

  • Page 33: Start Up

    Pureheat) to the Auxiliary Pump Panel. NOTE: The Booster Pump should only be started after the Pureheat has been set up and is ready for use. The Booster Pump will only operate when the Main PUMP Switch is turned ON at the Main Control Panel.

  • Page 34: Burner Adjustment And Shutdown

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 3 BURNER ADJUSTMENT AND SHUTDOWN The Pureheat™ Hydronic Air Heater can be operated on natural gas (NG), liquid propane vapor (LP) or diesel/fuel oil (OIL). (Refer to Appendix A-24 or A-25 for Burner component identification) NOTE: All Burners on Pureheat™...

  • Page 35: 3.1.1.1 Fuel Pressure Adjustment

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 3 3.1.1.1 Fuel Pressure Adjustment 1. Ensure that the fuel supply source is OFF. 2. Ensure that the Main Gas Supply Ball Valve is SHUT. 3. Remove the ¼ in. pressure tap plug located in the gas train inlet ball valve body (opposite of the pilot gas cock).

  • Page 36: 3.1.1.4 Smoke Spot Sampling

    3. Shut the Main Gas Supply Ball Valve. Remove the manometers, petcocks and adapters, and reinstall pipe plugs (use pipe dope). NOTE: Should the Burner fail to respond during any of the air adjustments or if the fuel pressure cannot be adjusted or drifts, discontinue Burner setup and contact your Pureheat™ Distributor. DIESEL/FUEL OIL 3.2.1...

  • Page 37: 3.2.1.1. Fuel Pressure Adjustment

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 3 Use air band and shutter settings and fuel pressure adjustments to obtain an Exhaust O value of 3 to 4% in the 3 to 4% range assures that there are no and a smoke spot value of 1 or less.

  • Page 38: Burner Shutdown

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 3 6. Once the Burner lights, sample the exhaust. Adjust the air band and shutter until combustion parameters fall within the above outlined values. 7. Lock the air band and shutter in place by tightening the locking screws.

  • Page 39: Adding Heat Transfer Fluid

    12. Cover the open end of the fill hose to retain HTF after priming. NOTE: If the HTF container height is such that it will not allow gravity flow from the Pureheat™ fill hose, use a separate container with an opening low enough to facilitate priming the fill hose using the method described.

  • Page 40: Burner Installation/Changeover

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 4 17. After the Low Level Shutdown device has cycled through a 15 second self test, the low level condition will clear. 18. The PUMP Switch may now be turned ON, and the HTF FILL Switch released to finish filling.

  • Page 41: From Diesel/Fuel Oil To Ng/Lp

    1. Set the Burner Air Band at 6 and Air Shutter at 6. These initial air settings will be fine tuned later. 2. With fuel in the remote tank, power up the Pureheat™ control panel as directed in Section 2.4, START UP.

  • Page 42: Installation

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 4 4.2.2.1 Installation (Refer to Appendix A-24) 1. Remove the trailer enclosure lower panel located below the trailer's left side door adjacent to the fender (to provide unrestricted access to the Burner mounting plate on the Pureheat™...

  • Page 43: Recommended Fuels

    LISTED BELOW SHOULD BE PERFORMED BY CERTIFIED PERSONNEL AT YOUR GROUND HEATERS DISTRIBUTOR. 2. When operating the Pureheat™ at high altitudes, the hydronic heater should be checked every 500 hours for sooting or other combustion abnormalities. Combustion Analyzer and Smoke Spot Tester must be used for this test.

  • Page 44: Summer Storage Instructions

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 4 SUMMER STORAGE INSTRUCTIONS 1. Allow the heater to cool sufficiently. Cover the chimney and the Burner with plastic wrap or other waterproof material. This will prevent corrosive moisture build-up and blockages caused by animal nests.

  • Page 45: Towing

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 5 TRANSPORTING THE PUREHEAT HYDRONIC AIR HEATER This section describes the three basic methods of Pureheat Hydronic Air Heater transport and associated precautions. TOWING The Pureheat is easily towed by a vehicle rated to tow up to 8,500 lbs (3,855 kg) (HX Package) or 11,300 lbs (5125 kg) for the fuel tank package.

  • Page 46: Troubleshooting

    TROUBLESHOOTING CHART (Contact your local Ground Heaters Distributor for situations not covered in this section.) NOTE: Discontinue troubleshooting activities and shut down the Pureheat™ Hydronic Air Heater if one of the following occurs: 1. One of the GFIs trips and will not remain reset.
  • Page 47 • Call your Ground Heaters Distributor. Faulty foot pedal. - - - - - - - If problem is not resolved by performing the above steps, call your Ground Heaters Distributor for assistance. 6- 2 © 2006 Ground Heaters, Inc.

  • Page 48: Htf Low Level Fault And Lights

    BURNER switch OFF. Turn the pump switch ON and the pump will start immediately. Turn the PUMP switch OFF. If the test does not conform to the instructions and results as outlined above, call your Ground Heaters distributor. 6- 3 V.

  • Page 49: Gas Burner Control

    PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 6 BURNER CONTROL LOCKOUT (Refer to Appendix A-13 or A-8 through A-14) 6.3.1 Gas Burner Control The POWER light will illuminate only during the heating cycle. After flame is established, the POWER, PILOT, MAIN and FLAME lights should all be illuminated.
  • Page 50 (usually fixed). The Switch will return to its “normal” position after the temperature drops to a pre-determined level. This type of switch is commonly used as a high limit. A – 1a V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc.
  • Page 51 WIRE JUMP: Used to show wires that are adjacent but are not connected to each other. CONNECTION POINT: Used to show wires that are connected to each other by common means such as a lug, wire nut or crimp-on connector. A – 1b © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06...
  • Page 52 BATTERY: Typically 12 Volts DC batteries are used to start Generators or to provide power for Electric Trailer Brakes. COMMON WIRE COLORS = BLACK = RED = WHITE = GREEN = BLUE = YELLOW = ORANGE = VIOLET = BROWN = PINK A – 1c V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc.

  • Page 53: Pureheat Control Panel Exterior Layout

    PUREHEAT CONTROL PANEL EXTERIOR LAYOUT MAIN MAIN BREAKER 1 BREAKER 2 HOURS LINE1GFI LINE 2 GFI FUJI ELECTRIC C1 C2 WARNING REFER TO OPERATOR MANUAL TO CLEAR FAULTS PXR-4 BURNER LOW LEVEL FAULT FAULT TEMPERATURE CONTROL HTF FILL PUMP BURNER...

  • Page 54: Pureheat Temperature Control

    PXR-4 FUJI TEMPERATURE CONTROL WIRING WIRE #1 120 VOLTS WIRE #22 TO RELAY COIL CR2 THERMOCOUPLE + (BLUE) WIRE #1,1 120 VOLTS WIRE #2,2 NEUTRAL THERMOCOUPLE – (RED) A - 3 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc.

  • Page 55: Pureheat Control Panel Door Interior Layout

    PUREHEAT CONTROL PANEL DOOR INTERIOR LAYOUT HTF FILL PUMP BURNER HOSE REWIND CAB LIGHT WIRE NUMBERS SHOWN IN BOLD TEMPERATURE CONTROL BURNER LOW LEVEL FAULT LIGHT FAULT LIGHT MAIN MAIN LINE 1 GFI LINE 2 GFI BREAKER 1 BREAKER 2...
  • Page 56 PUREHEAT MAIN CONTROL PANEL EXTERIOR COMPONENT FUNCTION AND IDENTIFICATION DOOR COMPONENTS BREAKER 1 CURVE 10 15 AMP. (P/N E100-354): Provides ON and OFF power control and circuit protection for electrical circuit one. BREAKER 2 CURVE 10 20 AMP. (P/N E100-123): Provides ON and OFF power control and circuit protection for electrical circuit two.

  • Page 57: Pureheat Main Control Panel Interior Component Layout

    PUREHEAT MAIN CONTROL PANEL INTERIOR COMPONENT LAYOUT WIRE NUMBERS SHOWN IN BOLD 24,24 COIL COIL RECTIFIER Jumper 26 Blank Blank Blank Blank FUSE 2 3AG 5.0-SB Jumper 26 P/N E100-356 FUSE 1 FNM-3 P/N E100-357 CR 1&2 RELAY, 120VAC, FLANGE MOUNT, 30A P/N E100-205 CR- 4 RELAY, 120VAC, 30A, 1 ½...

  • Page 58: Pureheat Main Control Panel Interior Component Function And Identification

    PUREHEAT MAIN CONTROL PANEL INTERIOR COMPONENT FUNCTION AND IDENTIFICATION PANEL INTERIOR COMPONENTS CR-1 RELAY (P/N E100-205): Relay CR-1 is controlled by the Low Level Shutdown Device contacts C - B (NO) (normally open). Relay CR-1 contacts 8 – 7 (N.C.) (normally closed) control the 120V power to the LOW LEVEL FAULT light.
  • Page 59 REWIND MOTOR 1/6 HP 2.1A FU-1 MTR-2 FNM-3 120V TX-1 12VAC FU-2 12VDC COIL COIL 3AG 5.0 SB RECTIFIER P/N E100-218 REWIND CLUTCH FOOT SW. 3.9A, 12V DC A - 8 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc.
  • Page 60 ALARM FU-2 FLA. PIN C (WHT/BLK) 3AG 5.0 SB PIN-G (GRN) OIL VALVE CAD CELL BURNER GROUND CAB LIGHT SW. CAB LIGHT THERMOCOUPLE, DIGITAL TYPE T TEMPERATURE CONTROL V. 2, Rev. 09/01/06 A - 9 © 2006 Ground Heaters, Inc.
  • Page 61 SEVEN PIN CONNECTOR (MALE) WHT/BLK BURNER PIGTAIL CABLE WHT/BLK INLINE FUEL HEATER BURNER CONTROL BURNER (P/N P100-206) MOTOR FUEL SHUT-OFF VALVE LIMIT BURNER VALVE IGNITION BLU/WHT ALARM ALARM CELL A - 10 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc.
  • Page 62 3AG 5.0 SB PIN-G (GRN) ALARM MAIN GAS VALVE AUX GAS VALVE BURNER GROUND IR FLAME SENSOR COIL COIL CAB LIGHT SW. CAB LIGHT THERMOCOUPLE, DIGITAL TYPE T TEMPERATURE CONTROL V. 2, Rev. 09/01/06 A - 11 © 2006 Ground Heaters, Inc.

  • Page 63: Pureheat Diesel Burner Control Sequence Of Operation And Lockout

    PUREHEAT DIESEL BURNER CONTROL SEQUENCE OF OPERATION AND LOCKOUT NORMAL SEQUENCE OF OPERATION: Assuming a normal power up has been completed per Section 2 of this manual, the BURNER Switch is turned ON, the In-Line Fuel Heater is energized and begins to warm the fuel in the Nozzle Assembly Tube. With a demand for heat, output contacts 14 &...

  • Page 64: Pureheat Safety Controls Ng/Lp Burner Wiring Diagram

    RED 11 PILOT GAS COIL VALVE VALVE COIL BLOWER MOTOR AIR PRESSURE IGNITION TRANS GAS BURNER CONTROL P/N P100-338 BURNER 2 PIN GAS TRAIN CABLE FLAME CONTROL SENSOR SUB-BASE V. 2, Rev. 09/01/06 A - 13 © 2006 Ground Heaters, Inc.
  • Page 65 Burner malfunctions and is available through (p/n P100-369): Honeywell, Inc. A fixed 30 second timer for the Pre-Purge cycle of the Burner. POWER PILOT Honeywell Honeywell Honeywell Honeywell FLAME MAIN ALARM RESET A – 13a V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc.

  • Page 66: Sequence Of Operation

    AFTER BURNER SWITCH IS TURNED ON PRESS AND RELEASE RESET BUTTON BUT THE BURNER DOES NOT START: FLAME AMPLIFIER FAILURE UV FLAME SENSOR FAILURE MOISTURE IN BURNER CONTROL V. 2, Rev. 09/01/06 A – 13b © 2006 Ground Heaters, Inc.

  • Page 67: Pureheat Wiring Schematic - Circuit 2

    PUREHEAT WIRING SCHEMATIC CIRCUIT 2 +120VAC LINE CB-2 LOAD LINE GFCI-2 GFCI-2 LINE GROUND FAULT INDICATOR LAMP LOAD LOAD PUMP MOTOR 15.8A 1.5 HP CR-4 PUMP LOW LEVEL LOGIC A - 14 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc.

  • Page 68: Pureheat Schematic - Auxiliary Pump Panel (P/N A109-199

    PUREHEAT SCHEMATIC – AUXILIARY PUMP PANEL (P/N A109-199) Auxiliary Pump Panel BOOSTER PUMP OUT TO 20A Power IN PUMP Aux. Pump Cable BOOSTER PUMP AND AUXILIARY PUMP PANEL INTERNAL SCHEMATIC AUX PUMP PANEL CABLE CONNECTION PIN A BLK PIN B WHT...

  • Page 69: Pureheat Circulation - Booster Pump Motor Wiring

    PUREHEAT CIRCULATION - BOOSTER PUMP MOTOR WIRING WIRE COLORS = BLACK RED = RED WHT = WHITE GRN = GREEN = BLUE = YELLOW = WHITE W/ YELLOW TRACE WHITE WITH YELLOW TRACE (X2) PUMP CABLE CIRCULATION - BOOSTER PUMP ASSY.

  • Page 70: Pureheat Rewind Motor Wiring

    PUREHEAT REWIND MOTOR WIRING DAYTON GEAR MOTOR HP 120 v. 60 Hz P/N E100-212 CAPACITOR 10 µƒ 330V BISON GEAR MOTOR HP 120 v. 60 Hz P/N E100-212 CAPACITOR 10 µƒ 330V V. 2, Rev. 09/01/06 A - 17 © 2006 Ground Heaters, Inc.

  • Page 71: Pureheat Safety Controls Low Level Shutdown Device (P/N E100-198

    GREEN LED LOW LEVEL RESET LOGIC MODULE RED LED 110 VOLTS FROM CIRCUIT 2 WIRE COLORS = BLACK = WHITE = RED = BLUE = ORANGE = GREEN A - 18 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc.

  • Page 72: Hx200 Heat Xchanger™ Wiring Diagram

    P/N E100-646 CAPACITOR P/N E100-335 RECESSED PLUG BLOWER WHEEL P/N F109-008 WIRE COLORS = BLACK RED = RED WHT = WHITE GRN = GREEN = BLUE BRN = BROWN V. 2, Rev. 09/01/06 A - 19 © 2006 Ground Heaters, Inc.

  • Page 73: Hx100 Heat Xchanger™ Wiring Diagram

    RECESSED PLUG FAN BLADE M100-772 WIRE COLORS = BLACK RED = RED WHT = WHITE GRN = GREEN = BLUE BRN = BROWN = YELLOW PURP = PURPLE A - 20 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc.

  • Page 74: Hx50 Heat Xchanger™ Wiring Diagram

    BLOWER MOTOR E100-378 P/N E100-335 RECESSED PLUG FAN BLADE M100-771 WIRE COLORS = BLACK RED = RED WHT = WHITE GRN = GREEN = BLUE BRN = BROWN V. 2, Rev. 09/01/06 A - 21 © 2006 Ground Heaters, Inc.

  • Page 75: Pureheat Trailer Junction Box And Battery Wiring

    PUREHEAT TRAILER JUNCTION BOX AND BATTERY WIRING 7-WAY PLUG WIRING COLORS TRAILER WIRE COLORS BATTERY WIRE COLORS BLK = BLACK - VEHICLE 12 VOLTS DC BLK = BLACK - NOT USED BLK = BLACK - VEHICLE 12 VOLTS DC RED = RED...

  • Page 76: Pureheat Trailer Wiring

    LIGHT, 2 BULB RED (P/N E100-131) LIGHT, 2 BULB AMBER (P/N E100-132) LIGHT, STOP-TURN (P/N E100-342) 3 LIGHT COMBO (P/N E100-022) LICENSE PLATE LIGHT (P/N E100-491) MINI LIGHT, AMBER (P/N E100-133) V. 2, Rev. 09/01/06 A - 23 © 2006 Ground Heaters, Inc.

  • Page 77: Pureheat Ng/Lp Burner Component Identification (P/N P100-673

    PUREHEAT NG/LP BURNER COMPONENT IDENTIFICATION (P/N P100-673) HONEYWELL POWER PILOT FLAME MAIN ALARM RESET REGULATOR DUST CAP BURNER BLOWER WHEEL (P/N P100-334) MANIFOLD GAS PRESSURE REGULATOR (P/N P100-342) MANIFOLD GAS SHUT-OFF VALVE MAIN GAS VALVE (P/N P100-340) AIR DAMPERS AUX GAS VALVE (P/N P100-341) GAS TRAIN UNION 1/16"...

  • Page 78: Pureheat Ng/Lp Burner (P/N P100-673)

    Inches Water Column Inches Water Column NG 2.5-3.0 in. WC MAX LP 1.4-1.6 in. WC MAX GAS SUPPLY PRESSURE 5 in WC MINIMUM GAS MANIFOLD PRESSURE 14 in WC MAXIMUM V. 2, Rev. 09/01/06 A - 25 © 2006 Ground Heaters, Inc.
  • Page 79 PUREHEAT DIESEL BURNER COMPONENT IDENTIFICATION (P/N P100-690) ALARM ALARM BECKETT CF 800 FUEL SHUT OFF VALVE (P/N P100-306) IGNITION TRANSFORMER (P/N P100-355) BURNER CONTROL (P/N P100-206) FUEL PUMP (P/N P100-359) 0 – 300 PSI TEST GAUGE BLOWER WHEEL (P/N P100-356)
  • Page 80 SUGGESTED METHOD FOR SECURING THE PUREHEAT ONTO A TRUCK BED V. 2, Rev. 09/01/06 A - 27 © 2006 Ground Heaters, Inc.
  • Page 81 PUREHEAT HOSE REWIND PARTS IDENTIFICATION GEAR MOTOR (P/N E100-212) MOTOR SHAFT ADAPTER (P/N F102-026) KEY, ¼ X ¼ X 1¾ (P/N M100-730) RETAINING RING (P/N M100-707) BRAKE ASSEMBLY (P/N A103-205) CLUTCH DRIVE SPROCKET (P/N F109-041) 12 VOLT CLUTCH (P/N M100-108)

  • Page 82: Pureheat Air And Surface Heating Accessories

    PUREHEAT AIR AND SURFACE HEATING ACCESSORIES BOOSTER PUMP HHS 3004 (P/N G109-014) AUXILIARY PUMP PANEL Auxiliary Pump Panel (P/N G302-009) (P/N A109-199) 1 IN. I.D. RED HX200 Heat Xchanger™ 50 FT LENGTH (P/N A109-136) 100 FT LENGTH (P/N A109-137) 200 FT LENGTH (P/N A109-138)

  • Page 83: Booster Pump To Pureheat Connecting

    BOOSTER PUMP TO PUREHEAT CONNECTING SUPPLY MANIFOLD ENSURE VALVES 5,6 AND 7 ARE SHUT. REMOVE THE CAPS AND PLUGS FROM THE PUREHEAT BOOSTER PUMP CONNECTION POINTS AND THE BOOSTER PUMP HOSE ENDS. SHUT SHUT SHUT HTF SUPPLY - FLOW DIRECTION...

  • Page 84: Hx200 Heat Xchanger™ To Pureheat Connection Layout

    HX200 HEAT XCHANGER TO PUREHEAT CONNECTION LAYOUT ™ FILL HOSE DUST CAP FILL HOSE OPEN OPEN RETURN MANIFOLD SUPPLY MANIFOLD SHUT MAIN PUMP PRESSURE GAUGE CHECK VALVE SHUT HTF SUPPLY - FLOW DIRECTION HTF RETURN - FLOW DIRECTION OPEN SHUT...

  • Page 85: Hx100 Heat Xchanger™ To Pureheat Connection Layout

    HX100 HEAT XCHANGER TO PUREHEAT CONNECTION LAYOUT ™ FILL HOSE DUST CAP FILL HOSE OPEN OPEN RETURN MANIFOLD SUPPLY MANIFOLD SHUT MAIN PUMP PRESSURE GAUGE CHECK VALVE SHUT HTF SUPPLY - FLOW DIRECTION HTF RETURN - FLOW DIRECTION OPEN SHUT...

  • Page 86: Hx50 Heat Xchanger To Pureheat Connection Layout

    HX50 HEAT XCHANGER TO PUREHEAT CONNECTION LAYOUT FILL HOSE DUST CAP FILL HOSE OPEN OPEN RETURN MANIFOLD SUPPLY MANIFOLD SHUT MAIN PUMP PRESSURE GAUGE CHECK VALVE SHUT HTF SUPPLY - FLOW DIRECTION HTF RETURN - FLOW DIRECTION OPEN SHUT FOUR PORT...

  • Page 87: Pureheat 18,000 Sq. Ft Thaw Layout

    PUREHEAT 18,000 SQ. FT THAW LAYOUT (THREE HHS 3004'S AND THREE 4-PORT MANIFOLDS) FILL HOSE DUST CAP FILL HOSE OPEN OPEN RETURN MANIFOLD SUPPLY MANIFOLD SHUT MAIN PUMP PRESSURE GAUGE CHECK VALVE OPEN HTF SUPPLY - FLOW DIRECTION HTF RETURN - FLOW DIRECTION...

  • Page 88: Pureheat 30,000 Sq. Ft Cure Layout

    PUREHEAT 30,000 SQ. FT CURE LAYOUT (FIVE HHS 3004'S AND FIVE 4-PORT MANIFOLDS) FILL HOSE DUST CAP FILL HOSE OPEN OPEN RETURN MANIFOLD SUPPLY MANIFOLD SHUT MAIN PUMP PRESSURE GAUGE CHECK VALVE OPEN HTF SUPPLY - FLOW DIRECTION HTF RETURN - FLOW DIRECTION...

  • Page 89: Pureheat 45,000 Sq. Ft Frost Prevention Layout

    PUREHEAT 45,000 SQ. FT FROST PREVENTION LAYOUT (FIVE HHS 3004'S AND FIVE 4-PORT MANIFOLDS) FILL HOSE DUST CAP HTF SUPPLY - FLOW DIRECTION OPEN SUCTION VALVE FILL HOSE HTF RETURN - FLOW DIRECTION OPEN HTF FILL SHUT VALVE RETURN MANIFOLD...
  • Page 90 OPEN SHUT 1. Power up the PureHeat as described in section 2 of this manual. 2. Place the container of HTF near the access doors for the Hose Reel and the Main Control Panel. 3. Remove the Fill Hose from its storage location below the hose reel.

  • Page 91: Pureheat Valve Positions For Adding Htf (Machine Not In Use)

    SHUT 1. Power up the PureHeat as described in section 2 of this manual. 2. Attach a hose equipped with Quick-Connect fittings to the Supply and Return Manifold in order to provide a complete fluid path prior to adding HTF.

  • Page 92: Pureheat Quick-Connect And Cam-Lock Care And Maintenance

    PUREHEAT QUICK-CONNECT AND CAM-LOCK CARE AND MAINTENANCE NEVER: ALWAYS: Drop onto a hard surface such as concrete. Keep connection devices free of sand and dirt. Drive over with any size vehicle. Rinse in clear water before and after each use.

  • Page 93: Pureheat Applications And Capacities

    PUREHEAT APPLICATIONS AND CAPACITIES (See Appendix pages B-1 – B-10 for accessories connecting) PUREHEAT, FIVE HX200 or, EIGHT HX100 or, TWENTY HX50 HEAT XCHANGERS™ THAWING HX200 HX100 HX50 CURING FROST PREVENTION AIR HEATING Up to: 1,200.00 ft (with Propane Fuel @ .6 BTU per ft...
  • Page 96 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02 - 0 · Fax: +49 - (0)89-3 54 02-3 90 Wacker Neuson Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...

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