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Sony PCG-XG500 Service Manual

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PCG-XG500/XG700

SERVICE MANUAL

US Model
Canadian Model
S400
Illust : PCG-XG700
NOTEBOOK COMPUTER
9-872-177-11

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Summary of Contents for Sony PCG-XG500

  • Page 1: Service Manual

    PCG-XG500/XG700 SERVICE MANUAL US Model Canadian Model S400 Illust : PCG-XG700 NOTEBOOK COMPUTER 9-872-177-11...
  • Page 2 Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside operating and the service instructions.

  • Page 3: Table Of Contents

    5-3. LCD Section (XG700 Model) – Made by HI – ........5-9 5-4. LCD Section (XG500 Model) – Made by SA – ........5-11 (to 5-12) • Abbreviations UC : US model / Canadian model Confidential — 3 — PCG-XG500/XG700 (UC)

  • Page 4: Chapter 1. Removal

    Inverter Assy CNX-74 Board PWS-7 Board SO-DIMM Battery Pack IFX-69 Board RO-38 Board MBX-43 Board IFX-70 Board ANL-17 Board Speaker FD Drive CNX-75 Board DVD-ROM Drive Touch Pad Speaker CD-RW Drive IFX-76 Board Battery Pack Weight Saver Confidential PCG-XG500/XG700 (UC)

  • Page 5: Hinge Cover

    1-3.Removal 1. Hinge Cover 1 Hinge Cover (L) 1 Hinge Cover (R) 2. Keyboard Unit Keyboard Unit Clip or the like Latch (Key) MBX-43 Board CN902 1 0-Number P3 Kind Screw (M2) Confidential PCG-XG500/XG700 (UC)

  • Page 6: Hdd Assy

    Flap Base Plate MBX-43 Board CN1101 4. Hou Flap Assy, Flap Base Plate 2 Hou Flap Assy 1 Special Head Screws (M2) (x4) 3 Screws (M2 EG) (x2) 4 Flap Base Plate 3 Screws (M2 EG) (x2) Confidential PCG-XG500/XG700 (UC)

  • Page 7: Hou Palmrest Assy, Display Base, Ifx-70 Board

    MBX-43 Board MBX-43 Board CN903 CN901 6. Display Assy Display Assy 3 +B M2 1 Special Head (M2) (X2) Screws 3 +B M2 4 Special Head Screws (M2) (X2) MBX-43 board CN301 4 Special Head Screws (M2) (X2) Confidential PCG-XG500/XG700 (UC)

  • Page 8: Mbx-43 Board Assy

    8. Speaker Assy, V/L Richargeable Battery, CNX-75 Board, ANL-17 Board 5 +B M2 (X2) Cover (BATT) CNX-75 Board CN6006 7 CNX-75 Board 8 +B M2 CNX-75 Board CN6005 9 ANL-17 Board 2 Speaker Assy 4 V/L Richargeabl Battery Confidential PCG-XG500/XG700 (UC)

  • Page 9: Ifx-69 Board, Cnx-74 Board, Ro-38 Board, Pws-7 Board, Ifx-76 Board, Mbx-43 Board

    RO-38 Board MBX-43 Board CN751 wj Stand wa IFX-76 ql Special Head Off (X3) Board Order of releasing Screw (M2) the SO-DIMM A → C wd Screw (M2) (X3) wg CPU wd PC Card (Ejector) Connector Confidential PCG-XG500/XG700 (UC)

  • Page 10: Lcd Section (Xg700 Model) - Made By Hi

    Screw (M2) (x6) 0 Bezel Housing Assy 8 ID Label qd Latch (LCD) 5 LCD Side Seal (x2) qf Spring Latch 6 Special Head Screw (M2) (x2) 6 Special Head Screw (M2) (x2) 5 LCD Side Seal (x2) Confidential PCG-XG500/XG700 (UC)

  • Page 11: Lcd Unit, Inverter Assy, Lcd Cable

    Inverter Bracket (x2) 4 Specail Head Screw (M2) (X2) qd Specail Head qs Inverter Assy 2 +PS2.6X8 Screw (M2) qf Specail Head Screw (M2) qg LED Lenz (A) qh LCD Cable qj Hou Display 14 Assy Confidential PCG-XG500/XG700 (UC)

  • Page 12: Lcd Section (Xg500 Model) - Made By Sa

    8 LCD Front Screw (L) Seal qf Spring Latch 8 ID Label 6 Special Head qd Latch (LCD) Screws (M2) (X2) 5 LCD Side Screw Seal (X2) 6 Special Head Screws (M2) (X2) 5 LCD Side Screw Seal (X2) Confidential PCG-XG500/XG700 (UC)

  • Page 13: Lcd Unit, Inverter Assy, Lcd Cable

    2 Special Head Screw (M2) qd Screw (M2) 1 +PS2.6X8 qa Screws (M2) qf LCD Cable qs LCD Lenz (A) 6 Special Head Screws (M2) (X2) Inverter Bracket (X2) 8 Inverter Assy qh Display Housing Assy Confidential PCG-XG500/XG700 (UC) 1-10 (END)

  • Page 14: Chapter 2. Self Diagnostics

    DVD-ROM/CD-RW Bay supplied DVD-ROM/CD-RW tests External FDD and supplied FDD Cable FDD test Diagnostics FD Media (Diagnostics starting software) Diagnostics CD-ROM Media (Diagnostics software) Battery supplied Battery related tests AC Adaptor supplied (Power supply for diagnostics) HDD related tests Confidential PCG-XG500/XG700 (UC)
  • Page 15 PARALLEL LOOPBACK CONNECTOR CONNECTION DIAGRAM NOTE: The black round mark " " indicates soldering. • Connector Types DB25P(Male) • Interface Standard Centronics • Loopback Status to Commands DB25P -STROBE -AUTO FD -ERROR -INT -SLCT IN -ACK BUSY SLCT Confidential PCG-XG500/XG700 (UC)

  • Page 16: Tools And Peripheral Device Connection

    FD media connector Docking connector i.LINK 7PCG-series for IrDA/IEEE1394 test 6PC card tester IrDA send/ receive port Headphones qgHDD connector Phone 4Headphones jack MIC IN qdBattery 3Stereo microphone qsDiagnostics 9CD-RW/ qfAC adaptor CD-ROM media DVD-ROM bay Confidential PCG-XG500/XG700 (UC)

  • Page 17: Starting Up The Service Diagnostics

    Disconnect and connect the AC power → Check (Disconnection and connection of AC power) Remove and attach the battery → Check (Discharge and charge of battery) • CD/DVD Drive test... Tests the CD, CD-R, CD-RW and DVD drives. • FDD test... Tests the floppy disk drive. Confidential PCG-XG500/XG700 (UC)
  • Page 18 The test procedure appears on display. Perform the FAN test following the messages on display. Press “Y” to resume rotation when the fan comes to stop. Press “Y” when the fan starts rotating indicating that the test ends in success. Confidential PCG-XG500/XG700 (UC)
  • Page 19 4. After the connected personal computer has entered the reception state, select the 1394 test at the personal computer to be tested. The IEEE1394 interface test then starts. Send and receive of the random data are repeated five times (i.e., this test is repeated five times.) Confidential PCG-XG500/XG700 (UC)
  • Page 20 LONG aging test. The test starts immediately when the menu item is selected. • Exit from Diagnostics MENU... Quits the service diagnostics program and the DOS prompt appears. If you exit the service diagnostics program by mistake, start up the program again. Confidential PCG-XG500/XG700 (UC)

  • Page 21: Inspecting Windows

    “ 1 Serial Loopback tool ” is added. “ 7 PCG series for IrDA/IEEE1394 test ” : Its contents and title of illustration are changed. “ 9 CD-RW bay/DVD-ROM bay ” : Its contents and title of illustration are changed. Confidential PCG-XG500/XG700 (UC) (END)

  • Page 22: Chapter 3. Block Diagram

    IFX- 69 POR T1 LID SW I DE SMBUS1 39VF040 PWRBUT T ON CD-RW Drive Expander SERIAL PARALLEL i.LINK DVD-ROM Drive 4-pin 2nd-HDD Drive CNX-75 LID SW Battery Expander 200-pin DOCKINGCN for FDD Main Batter y Confidential PCG-XG500/XG700 (UC) (END)

  • Page 23: Chapter 4. Frame Harness Diagram

    CN351 CN701 CN5002 From board to connector (direct connection) DOCKING MONITOR DC IN PWS-7 Harness (connector at both end) BOARD Harness (soldered at one end) (Side-B) Connectors soldered on board and appearing on the panel CN800 Confidential PCG-XG500/XG700 (UC) (END)

  • Page 24: Chapter 5. Exploded Views And Parts List

    0 sont critiques pour la sécurité. anticipated when ordering these items. Ne les remplacer que par une pièce portant • When two or more parts are shown in parallel, use the le numéro spécifié. part described first as the main part. Confidential PCG-XG500/XG700 (UC)

  • Page 25: Main Section (Xg700 Model)

    1-772-657-11 DVD-ROM (8X)-SD-C2402 4-644-290-11 SPACER KEYBOARD 4-642-809-02 CD BRKT UPPER * 129 4-642-792-01 FENCE LCD CN 1-791-142-11 PWB, (CD-ROM) FLEXIBLE * 130 4-642-850-01 FENCE HDD CN * 60 4-642-817-01 CD GND PLATE * 131 4-642-874-01 BRACKET IFX Confidential PCG-XG500/XG700 (UC)
  • Page 26 * 151 4-642-875-01 PLATE IFX A-8047-510-A ASSY BAY (CD-RW) A-8022-331-A DVD (SD-2402) OVERALL ASSY, MAIN 4-647-098-01 SHIELD (TOUCH PAD) Included in 1 152 (CD-RW Drive) Supplied with 1 Included in 1 Included in 1 Included in 79 Confidential PCG-XG500/XG700 (UC)

  • Page 27: Main Section (Xg500 Model)

    5-2. Main Section (XG500 Model) Included in 1 Supplied with 1 Included in 1 Included in 1 Included in 79 Confidential PCG-XG500/XG700 (UC)
  • Page 28 * 60 4-642-817-01 CD GND PLATE * 131 4-642-874-01 BRACKET IFX X-4622-387-6 ASSY CD BRKT UNDER 4-643-878-02 INSULATOR CN 4-641-726-31 SCREW (M2), SPECIAL HEAD 4-643-975-01 INSULATOR IRDA 1-791-145-11 FFC (IRDA) 4-644-899-01 SCREW (M2), 0 NUMBER P3 KIND Confidential PCG-XG500/XG700 (UC)

  • Page 29: Lcd Section (Xg700 Model) - Made By Hi

    4-642-830-01 PLATE FLAP R 3-719-408-11 SCREW (B2), TAPPING, P3 4-645-172-01 HEAT SPREADER LCD 4-644-541-11 SPACER HINGE 4-652-079-01 LABEL ID 4-644-484-01 WASHER 4-644-292-02 TAPE LCD 4-642-852-31 +B M2 4-645-872-01 TAPE FPC LCD 4-646-986-01 SPACER, LCD FLEXIBLE 4-653-379-01 LCD FPC HOLDER Confidential PCG-XG500/XG700 (UC) 5-10...

  • Page 30: Lcd Section (Xg500 Model) - Made By Sa

    0 or dotted line with mark une marque 0 sont critiques 0 are critical for safety. pour la sécurité. Replace only with part number Ne les remplacer que par une specified. pièce portant le numéro spécifié. Confidential 5-11 5-12 PCG-XG500/XG700 (UC) (END)
  • Page 31 PCG-XG500/XG700 (UC) This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. Sony Corporation English 2001A1600-1 Information Technology Company 9-872-177-11 © 2001 Sony Corporation — 46 —...

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