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Maurice Pincoffs 1610639 Service Manual

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Summary of Contents for Maurice Pincoffs 1610639

  • Page 2 WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents..............1 Table of Figures ................ 3 Description................4 ........4 LECTRICAL ONFIGURATION 1. PINCOFF 1610639 Treadmill components ....4 ..........5 ENERAL NFORMATION 1. Console ................. 5 2. Main controller.............. 5 3. Treadmill motor ............5 Operation...................
  • Page 4 2. Troubleshooting Matrix ..........14 Diagrams and Schematics ............19 APPENDIX A................. 23 1. TREADBELT ADJUSTMENT........23 APPENDIX B ................. 25 1. TREADMILL LUBRICATION ......... 25 APPENDIX C ................. 26 1. RESET SWITCH RESETTING ......... 26 APPENDIX D................. 27 1. FUSE REPLACEMENT..........27 APPENDIX E .................

  • Page 5: Table Of Figures

    TABLE OF FIGURES Figure 1 Operational Flowchart ..........6 Figure 2 Console Layout............19 Figure 3 Mechanical Layout ..........19 Figure 4 Main Controller information & voltages....20 Figure 5 Function JK1 connector on Main Controller... 20 Figure 6 Wiring Diagram............21 Figure 7 Schematic Diagram ..........

  • Page 6: Description

    DESCRIPTION LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. 1. PINCOFF 1610639 TREADMILL COMPONENTS Safety key: Magnetic key that fits in the Console to activate all functions. Console: Interface that controls all functions of the treadmill.

  • Page 7: B General Information

    ENERAL NFORMATION 1. CONSOLE Contains touch controls and 7 segment LED Display 2. MAIN CONTROLLER Contains power supply and control circuits 3. TREADMILL MOTOR Variable speed reversing 0-110 volt DC motor Has three wires red, black and green. If there is DC voltage on the Red wire (M+) the treadmill motor will turn clockwise.

  • Page 8: Figure 1 Operational Flowchart

    Figure 1 Operational Flowchart...

  • Page 9: Operation

    OPERATION INDOW ISPLAY 1. OFF MODE When user doesn’t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and all windows will appear blank. 2. READY MODE When the treadmill is ON and the SAFETY KEY is inserted in console, 7 SEGMENT LED display “0:00”, MANUAL LED will be bright, the LAP light s run a circle each second.

  • Page 10: B Function

    UNCTION 1. SPEED In RUN Mode, press “MODE” to display the speed. DISPLAY range is 0.0 to 99.9 km. WORK range is 1 to 12 km. Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1mph/km. 2. TIME In RUN Mode, press “MODE”...

  • Page 11: Calories

    In RUN Mode, press the “ON/OFF” button the DISTANCE value will still display and save all data. If RUN Mode is entered, the distance will count up again. 4. CALORIES In RUN Mode, press “MODE” to display the calories. CALORIES preset is COUNT UP. DISPLAY range is 0.0 to 999.

  • Page 12: C Function Button I N Main Mode

    UNCTION UTTON 1. READY MODE button: User can select “MANUAL” or PROGRAMS 1 to 5. ® ® ® ® ® MANUAL ON/OFF button: When pressing “ON/OFF” button, there will 3 warning beep, then machine starts running. In MANUAL, treadmill starts at MIN SPEED and treadmill starts at program preset value in PROGRAM.
  • Page 13 MODE button: press “MODE” button select display window, and the LED be light per your current mode. In “SCAN”, window display mode automatically shifts every 5 seconds . ®SCAN®TIME®DISTANCE®SPEED ®CALORIES® PULSE®LAPS® FAST button: Press the button to increase your speed and each increase is 0.1mph/km.

  • Page 14: D Calibration Procedure

    ALIBRATION ROCEDURE 1. CALIBRATION Turn on power. Press “MODE” and “P” button at the same time. Inserts the SAFETY KEY on monitor, windows will display “- ---“. Km/Mile Mode: Press “MODE” button to exchange to Km Mode and windows will display “----“. Press “ON/OFF”...

  • Page 15: Troubleshooting

    TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. 1. GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections. Make sure any wiring is safely positioned and/or secured away from moving parts.

  • Page 16: Troubleshooting Matrix

    2. TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, ON/OFF 1. Power cord don’t plug into outlet in right Plug the power cord into outlet. switch isn’t bright. position. Plug the power cord into unit. 2. Power cord don’t plug into unit. Check the voltage of outlet.
  • Page 17 5. Fuse of controller was broken. Replace fuse or controller. 6. Varistor of controller was broken. Replace varistor or controller. 7. Reed switch of console was broken. (open) Replace reed switch or console. 8. Other components are imperfection. Replace console. When console didn’t insert safe 1.
  • Page 18 Seven segment displays have 1. Seven segment displays was broken. Replace console and calibrate it. problem that would be not bright, incomplete or imperfect. When press “START” button to 1. Controller has unusual with shut down, the Turn off power and reset the start treadmill, running belt isn’t S_D light will be always bright.
  • Page 19 broken,(open) console can’t 5. Computer cable of 9PIN didn’t connect into Plug the cable again on controller, receive the speed. right position. connector and console. 6. Computer cable of 9PINwas broken. Gray and purple wires got damage, replace the wires. 7.
  • Page 20 the treadmill stop immediately. Hand pulse lost its function. 1.Hands don’t hold the hand pulse or hold the Two hands hold the hand pulse. (No pulse displayed on monitor) hand pulse with single hand. 2.The connector of HANDPULSE W/WIRE Connect the wires again. and Console don’t connect into position.

  • Page 21: Diagrams And Schematics

    DIAGRAMS AND SCHEMATICS Figure 2 Console Layout Figure 3 Mechanical Layout...

  • Page 22: Figure 4 Main Controller Information & Voltages

    Figure 4 Main Controller information & voltages Figure 5 Function JK1 connector on Main Controller...

  • Page 23: Figure 6 Wiring Diagram

    #639 TREADMILL CIRCUIT DIAGRAN Console Plug Connector Breaker Socket AC Switch 10CM black cable 30CM black cable 15CM white cable 30CM white cable Motor controller ALT-6010 Rang T36*6 ring*16awg Motor Black ML-006-1B Sensor cable 800mm Grounded (Green / yellow) Figure 6 Wiring Diagram...

  • Page 24: Figure 7 Schematic Diagram

    Figure 7 Schematic Diagram...

  • Page 25: Treadbelt Adjustment

    APPENDIX A 1. TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1/4 T U R N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TU RN Figure 9 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km.

  • Page 26: Figure 10 If Tread Belt Shifts Too Far To The Left

    c) Wait 15 seconds: if no change; turn the left adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered 1/4 TU R N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km.

  • Page 27: Treadmill Lubrication

    APPENDIX B 1. TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant HOW TO APPLY LUBRICANT...

  • Page 28: Reset Switch Resetting

    APPENDIX C Tripped Normal Figure 11 Resetting Reset switch 1. RESET SWITCH RESETTING If the red button of reset switch is tripped, it will protrude out from the face of the switch. Press in the red button of the switch. If the red button of reset switch is not tripped, that means normal.

  • Page 29: Fuse Replacement

    APPENDIX D Figure 12 Fuse replacement 1. FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cover...

  • Page 30: Speed Sensor Adjustment

    The spacing must be 1/8”. Loosened screw and slide speed sensor in or out of clamp. Retighten screw Replace the motor cover. 2. SERVICE QUESTIONS Contact: Maurice Pincoffs 1(888) 707-1880...

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