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Protea Turf Equipment 610 Groomer Owner's Handbook Manual

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FROM SERIAL NOS:
MODEL 510Groomer:
MODEL 630Groomer:
HANDBOOK:
Groomer Version 1.2
st
ISSUE:
1
.January 2008
PROTEA GROOMERS
OWNER'S HANDBOOK
English Version
267157
212357

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Summary of Contents for Protea Turf Equipment 610 Groomer

  • Page 1 PROTEA GROOMERS OWNER’S HANDBOOK English Version FROM SERIAL NOS: MODEL 510Groomer: 267157 MODEL 630Groomer: 212357 HANDBOOK: Groomer Version 1.2 ISSUE: .January 2008...
  • Page 2 THE GRANGE SUTTON-CUM-GRANBY NOTTINGHAMSHIRE NG13 9QA ENGLAND Declares that the scarifier: Manufacturer: Protea Turf Equipment cc, 32, Shaft Road, Knights, Germiston, 1400 Gauteng, Republic of South Africa Machine Type No. 510 Groomer fitted with Robin EX13 Engine Category: Pedestrian Scarifier Engine - Manufacturer: Fuji Heavy Industries Ltd.
  • Page 3 THE GRANGE SUTTON-CUM-GRANBY NOTTINGHAMSHIRE NG13 9QA ENGLAND Declares that the scarifier: Manufacturer: Protea Turf Equipment cc 32, Shaft Road, Knights, Germiston, 1400 Gauteng, Republic of South Africa Machine Type No. 630 Groomer fitted with Robin EX13 Engine Category: Pedestrian Scarifier Engine - Manufacturer: Fuji Heavy Industries Ltd.

  • Page 4: Table Of Contents

    CONTENTS INTRODUCTION WARRANTY SAFETY PRECAUTIONS SPECIFICATIONS OPERATING INSTRUCTIONS STARTING THE ENGINE Before starting the engine. Starting the engine. STOPPING THE ENGINE ADJUSTMENTS PRIOR TO SCARIFYING Height of Cut (Front Roller) Deflector 5.4 OPERATING THE MACHINE 5.4.1 Cutting 5.4.2 Travel 5.4.3 Turning the machine 5.4.4 Grooming with grass collection...

  • Page 5: Introduction

    The contents of this handbook apply to the following Protea products: 510 Groomer 610 Groomer Where specific instructions apply to a particular model, these are clearly marked. The Protea Groomer is designed only for use on high quality level turfed areas and lawns, where accurate light scarification is required.
  • Page 6 LOCATION OF KEY COMPONENTS Viewed from the front of the machine Fig 2 Engine Speed Control Handles Top Section Operator Safety Control Drive Control Lever Engine Start Handle Engine On/Off Switch Rear Roller (not visible) Rear Roller Height Adjuster Deflector Cutting Reel Front Roller Safety Guard...
  • Page 7 ARRANGEMENT OF CONTROLS Viewed from the front of the machine: Fig 3 Drive Control Lever Handles Top Section Operator Safety Control Engine Speed Control Engine Start Handle...

  • Page 8: Warranty

    WARRANTY Rivendell Projects Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of one year from the date of purchase. To qualify for the full benefit of this warranty, the warranty registration form must be completed and returned to Rivendell Projects Limited within 60 days of purchase.

  • Page 9: Safety Precautions

    SAFETY PRECAUTIONS THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED. WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS. Your Protea Groomer is perfectly safe if used correctly.
  • Page 10 SAFETY PRECAUTIONS (continued) Damaged cutting reels and loose fixing bolts are major hazards. Before use, visually inspect the cutting mechanism to ensure that it is in good condition. A damaged cutting blade must be replaced immediately with a genuine Protea replacement part. Blades which are worn or slightly damaged should not be resharpened.
  • Page 11 SAFETY PRECAUTIONS (continued) Do not change the engine governor settings or overspeed the engine. Operating an engine at excessive speed can increase the hazard of personal injury; Do not put hands or feet near rotating parts while the machine is being operated; Stop the engine and disconnect the spark plug lead: —...

  • Page 12: Warning Decals

    WARNING DECALS: The following decals are displayed on the machine. Please read this section carefully and ensure you are familiar with the symbols and their messages. Warning - caution risk of danger - safety alert. Carefully read the operators manual before using the machine Danger of being hit by thrown objects Keep bystanders at a safe distance from the machine Stop engine and remove spark plug lead before performing maintenance or repair work...

  • Page 13: Specifications

    SPECIFICATIONS MODELS 510 Groomer 630 Groomer Engine: Subaru Robin EX13 EX13 Engine type Air-cooled 4-cycle single cylinder, overhead camshaft Engine displacement 126cc 126cc Maximum output (Manufacturer’s rating) 3.2kW 3.2kW Maximum engine speed rpm (Manufacturer’s rating) 4,000 4,000 Maximum permitted engine speed in this installation 3,000 3,000...

  • Page 14: Operating Instructions

    OPERATING INSTRUCTIONS SAFETY NOTICE Before using the machine, read this owners handbook carefully. Pay particular attention to the safety precautions. IMPORTANT – PREVENT ENGINE DAMAGE – KEEP MACHINE UPRIGHT The machine must always be stored and used in the upright position. If the machine is tilted excessively, fuel and/or oil can leak and cause damage.

  • Page 15: Starting The Engine

    STARTING THE ENGINE 5.1.1 BEFORE STARTING THE ENGINE IMPORTANT - PREVENT ENGINE DAMAGE: The engine may be shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. Always check the oil level before starting the engine.

  • Page 16: Stopping The Engine

    STOPPING THE ENGINE Stopping the engine: release the operator safety control and move the engine speed control to increase engine speed. This operation will confirm that the safety cutout system is operating correctly. If the engine does not stop, move the engine speed control to its slowest setting, move the engine cutout switch to the “off”...

  • Page 17: Deflector

    Before using the Groomer for the first time, set the cutting height exactly at ground level using a straight edge. Tilt the machine back using the grassbox as shown in Section 5 above. Place a metal straight edge under the machine at a tangent to the front and rear rollers.

  • Page 18: Operating The Machine

    OPERATING THE MACHINE The operator safety control must be held against the handlebar at all times during operation. 5.4.1 CUTTING Move the engine control lever to set the required engine speed. The automatic clutch will engage and the grooming reel will rotate. Ensure the engine speed is sufficient to engage the automatic clutch fully before commencing operation.

  • Page 19: Grooming Without Grass Collection

    WARNING - PREVENT ACCIDENTS : ALWAYS ensure that the engine speed is at the lowest possible setting before releasing the engine stop lever and moving to the front of the machine to empty the grassbox. 5.4.5 GROOMING WITHOUT GRASS COLLECTION This practice is strongly discouraged, as it can result in the spread of unwanted vegetation such as moss, and can result in the accumulation of large quantities of debris ahead of the Groomer with consequent overload.

  • Page 20: Servicing Instructions

    SERVICING INSTRUCTIONS WARNING - PREVENT ACCIDENTS: DO NOT ATTEMPT TO CARRY OUT ANY OF THE PROCEDURES IN THIS SECTION UNLESS YOU ARE SUITABLY QUALIFIED. THE PROCEDURES IN THIS SECTION SHOULD BE CARRIED OUT ONLY BY SUITABLY QUALIFIED MAINTENANCE ENGINEERS WITH APPROPRIATE TRAINING AND SUPERVISION AND WITH WORKSHOP FACILITIES.

  • Page 21: Engine Speed Control Cable Attachment

    6.1.2 ENGINE SPEED CONTROL CABLE ATTACHMENT Fig.14 All Protea Groomers are supplied with a high quality Magura engine speed control lever and cable which may be supplied separately to avoid transit damage. Correct installation is essential for reliable operation. If for any reason the lever and cable need to be installed or replaced, follow these instructions: Check engine control mechanism is free from resistance by moving speed control lever on engine (refer to engine manual, inside front cover, fig 4 item 3).

  • Page 22: Maintenance

    6.1.3 ELECTRICAL SAFETY SYSTEM CONNECTION Fig.15 The electrical safety system should be connected by pushing together the two connectors until they snap into the locked position as shown in Fig. 15 MAINTENANCE 6.2.1 CLEANING During a scarifying session debris may accumulate on or in the machine. When this occurs stop, switch off the engine and, observing the safety precautions in this handbook, remove all debris.

  • Page 23: Grooming Reel Alignment

    6.2.4 GROOMING REEL ALIGNMENT The grooming reel is provided with height adjusters to enable it to be aligned accurately within the frame. It should be set to leave a 2mm gap between the tips of the blades and the soleplate. This allows debris to be collected efficiently whilst ensuring the reel does not contact the soleplate.

  • Page 24: Maintenance Schedule

    6.2.6 DRUM AND COMPONENTS The drums are manufactured from steel tube with welded ends. The bushes are greased at assembly and do not require further attention. On the right hand side frame of the machine (6) Fig. 4, provision is made to adjust the drum into alignment with the reel.
  • Page 25 Immediately following completion of cutting: • Clean machine thoroughly, removing all grass cuttings and soil. Use a low-pressure water jet if necessary. Thoroughly dry all surfaces and spray with a water repellant anti corrosion product to protect metal components from rust. IMPORTANT - PREVENT DAMAGE: NEVER use high pressure water jets or high pressure air to clean the machine.

  • Page 26: Customer Data

    CUSTOMER DATA – FILE COPY – DO NOT DETACH This form is provided for the original customer to record the details submitted on the Customer Registration Form and should be completed and retained in the Handbook for future reference. Model: ____________________ Serial No.: ____________________...

  • Page 27: Parts Lists

    PARTS LISTS...
  • Page 28 FIGURE 1 - CHASSIS...
  • Page 29 FIG. ILLUS. DESCRIPTION PART NO. MOWER FRAME LH 455697 GRASSBOX SUPPORT RUBBER WITH M8 x 30 CUP SQUARE/NUT 453085 CHAIN COVER 455777 CHAIN CASE MOUNTING SCREWS + M6 x 10 BOLTS/NUTS 1191908 510 GRASSBOX ASSY 451290 630 GRASSBOX ASSY 458065 510 ENGINE TABLE 451338 630 ENGINE TABLE...
  • Page 30 FIGURE 2 - ENGINE...
  • Page 31 FIG. ILLUS. DESCRIPTION PART NO. ROBIN ENGINE 4 1/2 HP EX13 6200050 CENTRIFUGAL CLUTCH SHAFT 458168 CENTRIFUGAL CLUTCH BODY 6200450 CENTRIFUGAL CLUTCH SHAFT OIL LITE BUSH 3115997 CENTRIFUGAL CLUTCH TENSION SPRING 458040 ENGINE PACKING FOR ROBIN EY20 (NOT APPLICABLE TO EU MODELS) 458102 CLUTCH CHAIN 1/2"...
  • Page 32 FIGURE 3 - HANDLES...
  • Page 33 FIG. ILLUS. DESCRIPTION PART NO. UPPER HANDLE ASSY 456375 510 LOWER HANDLE ASSY 458026 630 LOWER HANDLE ASSY 458030 HANDLE GRIP 1851071 CLUTCH WIRE ASSY 451242 R.H. DEAD MAN LEVER 403013 L.H. CLUTCH LEVER 403012 THROTTLE WIRE ASSY – OLD VERSION 656720 THROTTLE LEVER (MAGURA METAL TYPE) 459100...
  • Page 34 FIGURE 4 - CUTTER...
  • Page 35 FIG. ILLUS. DESCRIPTION PART NO. CUTTING CYLINDER Not Applicable 510 GROOMING REEL (NOT SHOWN) 5306070 630 GROOMING REEL (NOT SHOWN) 5306085 CUTTING CYLINDER SPROCKET 451485 CUTTING CYLINDER FLANGE BEARING UCLF 204-12-19 1129100 CUTTING CYLINDER SPRING LH 457305 CUTTING CYLINDER SPRING RH 457306 CUTTING CYLINDER ADJUSTER BLOCK c/w SCREW + M8 NUT 457300...
  • Page 36 FIGURE 5 – REAR DRUMS...
  • Page 37 FIG. ILLUS. DESCRIPTION PART NO. 510 DRUM BUSHED : RUBBERISED (SPECIAL ORDER) 458006 510 DRUM BUSHED : SMOOTH 458165 630 REAR ROLLER BUSHED : RUBBERISED (SPECIAL ORDER) 458055 630 DRUMS: SMOOTH 458163 DRUM BUSHES 458000 DRUM BEARING UCLF 203-17 1129110 RATCHET 458002 DRUM BEARING HOUSING PIVOT BOLT/NUT/SPRING WASHES...
  • Page 38 FIGURE 6 - TRANSMISSION...
  • Page 39 FIG. ILLUS. DESCRIPTION PART NO. SMALL INTER. SPROCKET ASSY. 451231 SMALL INTER SPROCKET BEARING 6003 1126037 LARGE INTER. SPROCKET ASSY. 454774 LARGE INTER. SPROCKET BEARING 6202 1122422 INTER. ADJUSTMENT BRACKET ASSY. 451215 CUP SQUARE BOLT/NUT/WASHER M8 x 20 191011 M8 x 20 BOLT/WASHER/NUT/SPRING WASHER Universal SLOT COVER: TOP 458200...
  • Page 40 SERVICE RECORD CUSTOMERS ARE ADVISED TO KEEP A SERVICE RECORD AND RETAIN ALL SERVICE INVOICES. SERVICE DATE WORK DONE COST...
  • Page 41 CUSTOMER REGISTRATION FORM – ACT NOW TO VALIDATE YOUR PURCHASE AND TO ACTIVATE YOUR DATATAG PROTECTION SYSTEM! This copy should be completed, detached from the Handbook and posted to Rivendell Projects Limited by the original purchaser as soon as possible but no later than 60 days after the date of purchase.

This manual is also suitable for:

510 groomer

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