Page 1 OWNER’S MANUAL Euro III VOLARE G3...
Page 2: General Instructions
The correct operation and durability of your Volare bus depend essentially • This manual is intended to guide users of Volare vehicles on the on the quality of the products you use. correct operation and maintenance procedures, It also contains some...
Page 3 General Information “Warning” Simbology Throughout this manual, you will find different symbols indicating situations that will require your full attention: CAUTION: Indicates a situation of imminent risk, whose consequences, if not avoided, can result in death or serious injury. WARNING: Indicates a particular situation that can cause damage toyour vehicle or change its proper functioning.
Page 4: Introduction
Read it carefully and find out how to operate your vehicle correctly and how to take proper care of it so as to prolong the useful life of your Volare. Before operating your vehicle for the first time, read the information contained in this manual.
Page 5: Table Of Contents
SPECIFICATIONS ..............70 FREE-OF-CHARGE LABOR INSPECTIONS ........ 22 Volare Identification Points ..........70 LUBRIFICANTS AND FLUIDS ............ 23 MAINTENANCE OF YOUR VOLARE ........... 25 VOLARE OPERATIONS AND MAINTENANCE PERIODIC PREVENTIVE MAINTENANCE ........28 VOLARE OPERATIONS AND MAINTENANCE ......... 73 Preventive Periodic Maintenance Plan ......... 28 COMMANDS, CONTROLS AND MAINTENANCE .......
Page 6 External conservation ............111 DRIVER`S STATION ..............94 Volare`s Colors ..............114 Engine hood ............... 94 Cleanliness and conservation of your Volare ....... 116 Route Plate ................ 94 GENERAL INSTRUCTIONS ............118 Parking Brake ..............95 General Safety Regulations ..........118 Commands and Controls ............
Page 7 Gearbox ................146 VOLARE CUSTOMER ASSISTANCE Crankcase ................. 152 VOLARE CUSTOMER ..............186 Hydraulic Steering System ..........154 VOLARE`S CUSTOMER SERVICE ..........186 Wheels and Tires ..............154 NOTES ..................187 Brake System ..............159 TECHNICAL SPECITICATIONS TECHNICAL SPECIFICATIONS ............163 TECHNICAL SPECIFICATIONS ..........
Page 8: Warranty Term
2.3. For vehicles equipped with Allison automatic transmission, Warranty for this set (transmission) is valid for a period of 24 (twenty four) months 2.1. The Warranty of Volare Product is 12 (twelve) months with no mileage without mileage limit. restrictions, except for the components described in items 2.2. to 2.10 and itens 5.1.
Page 9 3.6. The replacement of assemblies/sets /or mechanical, electrical and electronic equipment will be considered only if their repair proves 2.10. The Warranty of Volare product is valid from the issue of the Invoice/ to be impossible. Trade Note to the first buyer.
Page 10 • Inspection at product’s delivery. 4.1. Perform the preventive overhauls established by MARCOPOLO S.A - Volare Division (overhauls`record item) at Volare`s Service Dealers; • 10,000 (ten thousand) km: between 9,000 (nine thousand) to 11,000 (eleven thousand) km. 4.2. Use this product properly according to its technical specifications and intended purpose.
Page 11 6 (six) months from the date of issue of the invoice/trade note to the the responsibility of the manufacturer to repair it, through a Volare`s first buyer. Representative/Service Dealer, by either replacing the original parts and/ or components, or repairing/correcting the defect.
Page 12 5.11. The travel expenses of Volare`s Representative, or from Service in general . Station to the vehicle, and from vehicle to Volare`s Representative or Service Station are not covered by warranty; 5.9. Excluded from this warranty are the expenses related to the maintenance items listed below: 5.12.
Page 13 2 (two). 5.18. Only Volare representatives are qualified to provide warranty service. 5.15. This warranty does not cover defects caused by prolonged disuse, 5.19.
Page 14 7.3. This WARRANTY TERM applies only to Volare products. Commitments made by third parts that are not in accordance with this WARRANTY TERM 6.3.5. If the vehicle structure has been repaired or altered outside a Volare are not the responsibility of MARCOPOLO S.A - Volare Division.
Page 15 PRODUCT COMMISSIONING, OVERHAULS/INSPECTIONS SLIPS, AND List”; THE MANUAL itself; • It is your responsibility to forward your vehicle to a Volare Representative/ • The OVERHAULS/INSPECTIONS CONTROL CHART is intended to Service Dealer for inspections at a Volare Representative/ Service Dealer;...
Page 16: Inspection At Delivery
Delivery |Inspection by checking the items listed below. The and air. Check fault codes and erase them from failure memory. Volare Representative in charge of it must record in this Manual , in the respective confirmation box/field, the performance of an inspection of the vehicle at delivery.
Page 17 Inspection at Delivery Chassis electric harness: grounding conditions, (engine and Tires: Calibrate tires and check for damage (cuts, blisters, ingrown chassis cables and mesh), positioning / fixing / damage (cuts, burns, objects) – including spare tire. crushes, etc..) in the cables. Fuel filters and air tanks: Drain.
Page 18 Inspection at Delivery External lighting (headlights, taillights, reflective, roof markers, Hatches: Check for alignment, sealing, clearances in the mechanism, back light, brake, lights): Check for infiltration of water and dust, locks, rubber parts, sealing and functionality. scratches, brightness, general features and functionality. Driver`s station: Check for functionality of components, noise, Internal lighting: Check for general functionality.
Page 19 Inspection at Delivery Date: Volare Representantive’s Stamp...
Page 20: Maintenance Plan
Maintenance Plan 1.7 Passenger/ Cargo Limit; INSTRUCTIONS TO CUSTOMER DELIVERY 1.8 Driver`s Manual; The following instructions must be given to customer at the delivery of 1.9 Representatives` Manual; vehicle: 1.10 Use of Owner’s Manual; 1 General Basic Instructions 1.11 Cares to be taken with the electronics, sensors and 1.1 Warranty Term (warranty term, term of validity, coverage, actuators);...
Page 21 Maintenance Plan 2.7 Gear shifting (gearbox, oil change and filters); IMPORTANT 2.8 Traction (differential - oil change and bearings); Mixture of water and lubricants recommended by the factory. 2.9 Brakes (compressor, brake linings and / or pads, air tank and air drying filter);...
Page 22 Maintenance Plan 4.10 Indicator lamp and instructive table; 5:11 Spare tire, jack, wheel spanner and triangle; 4.11 Cooling system – indicator of water shortage; 5:12 Towing pin; 5 Performance Instructions 5:13 Emergency hammers; 5.1 Driver`s seat, second driver`s seat and passengers` seat 5:14 Internal and external conservation;...
Page 23: Free-Of-Charge Labor Inspections
Maintenance Plan FREE-OF-CHARGE LABOR INSPECTIONS RISK OF INJURY! The Volare maintenance plan provides the following services at no labor Before performing maintenance work, always read the owner’s manual and perform it at a Volare Representative. cost, to be performed at the mileage listed below.
Page 24: Lubrificants And Fluids
Maintenance Plan • Lubricants and fluids must not come into contact with skin, eyes or LUBRIFICANTS AND FLUIDS clothing. In case of contact, wash the affected parts of the skin with soap and water to avoid cauterization and other injuries. Lubrificants and fluids are: •...
Page 25 Maintenance Plan maintenance plan, in addition to damaging the injection system. In case of improper handling, lubricants and fluids are harmful Oil Change Services to the environment and health. Change oil at the recommended period of time to ensure maximum Lubricants and fluids should not reach the: durability of the household.
Page 26: Maintenance Of Your Volare
To meet legal provisions on emissions of exhaust gases, note that the maintenance of engines and their ancillary systems should be conducted To ensure maximum durability and safe operation of your Volare, use only in accordance with certain specifications and may need special measuring gMarcopolo enuine parts and accessories (Volare Division).
Page 27 Maintenance Plan could change the emissions of exhaust gases. DAILY INSPECTION – Before starting the Engine Tire rotation The daily inspection is the responsibility of the Customer/ Driver and must be systematically performed before starting the daily operation of the vehicle to ensure its safe operation and movement. Tires rotation is a recommended procedure to ensure uniform wear on the tread.
Page 28 Maintenance Plan • Check clutch fluid level; WEEKLY INSPECTION •Clean THE windshield, window panes and rear-view mirrors. • Check tire pressure. • Clean the headlights and taillights. • Check fuel level; this procedure should be followed at the end of each day to prevent that moisture and water vapor from the tank empty volume •...
Page 29: Periodic Preventive Maintenance
The warranty is only valid if all the inspections have been made, operating temperatures. showing the signature and stamp of the Volare Representative which has performed the service. Never bleed the electro injectors while the engine is running.
Page 30 Maintenance Plan Fluid Volume Lubrication Volume (Sump with oil filter) DOT 4/5 1,7 liters SAE 15W40 API CH/CI - 4 9,2 liters The components should be lubricated every 10,000 km and / or every time you wash the vehicle. Make sure that grease The product listed below shall be used, where winter is severe, purges out of ends.
Page 31: Severe Or Special Conditions Of Use
Maintenance Plan SEVERE OR SPECIAL CONDITIONS OF USE The automatic slack adjuster must be disassembled and inspected every 60,000 km. Under severe conditions, perform Severe or special conditions of use are considered to be: the inspection at half the indicated period. •...
Page 32 Maintenance Plan • On high altitudes and/or with variable altitude. • In regions of low temperatures, where the engine takes longer to reach the working temperature and cools quickly. • In situations with high levels of suspended particles, contaminating dust, high salt content or high humidity (mining, cement, steel and marble industries, and in salt and volcanic regions etc.)..
Page 33 Maintenance Plan DESCRIPTION VOLUME ENGINE : MWM ACTEON 4.12 TCE Engine Check for leaks Air compressor Check for condition and fastening Valves Adjust clearance/play. High-pressure pump Whenever you detect a problem or failure, remove Maintenance-free Note 1 and check it in a BOSCH service dealer. Injecting nozzles Engine electrical connections Check and correct, if necessary.
Page 34 Maintenance Plan DESCRIPTION VOLUME ENGINE : MWM ACTEON 4.12 TCE – continue.. Check conditions and re-tighten, if Fixing pads necessary. Fan and viscous hub Check condition and fastening. Check (shaft clearance and housing condition) Check torque of screws and flange Turbo charger nuts.
Page 35 Maintenance Plan DESCRIPTION VOLUME ENGINE : MWM ACTEON 4.12 TCE – Continue.. Replace plug ring Crankcase Check for leaks and correct Lubricant oil filter Replace Note 2 Check level and fill up, if necessary Note 2 Lubricant oil Change Note 2 SUPPLY SYSTEM Check for leals and breather Fuel tank...
Page 36 Maintenance Plan DESCRIPTION VOLUME SUPPLY SYSTEM – Continues.. Secondary fuel filter Replace element Replace Fuel filter Every time you fill up and, without fail, when the panel indicating Drain lamp lights up. COOLING SYSTEM Check for leaks and re-tighten if Hoses and connectionss necessary.
Page 37 Maintenance Plan DESCRIPTION VOLUME AIR INTAKE Every 10,000Km and whenever the restriction warning light lights Replace primary element up in the dashboard. Air filter element Every two (2) replacements of the primary element or annually, Replace secondary element and/or whichever occurs first. Pipes and hoses Check for condition and fastening Aftercooler air...
Page 38 Maintenance Plan DESCRIPTION VOLUME START Check for condition and fastening Check operation and noise when Starting engine starting. Check electric connections CLUTCH Lubricate only when you carry out maintenance Fork Shaft Lubricate with grease Note 5 of the clutch system. Pedal height Check and correct, if necessary Check level and fill up, if necessary...
Page 39 Maintenance Plan DESCRIPTION VOLUME FRONT AXLE Master pin Lubricate Note 7 Wheels Retighten nuts Adjust bearings clearance Wheel hubs Change bearings grease Note 8 Shock-absorbers Check for leaks and retighten Check for clearance in axle sleeves Axle spindle Lubricate GEAR BOX Check level and fill up, if necessary Note 9 Gear Box...
Page 40 Maintenance Plan DESCRIPTION VOLUME GEAR BOX - Continues.. Change oil at 50,000Km and then every Change oil Note 9 100,000Km Gear Box FSO 4505 Check for fastening and fastening of cushions. Check rubber protectors in cables. Cables system Check gear shifting and adjust, if necessary.
Page 41 Maintenance Plan DESCRIPTION VOLUME GEAR BOX - Continues.. Replace every 80,000 Km or 24 months and/or Automatic Gear Box Replace the primary filter whichever occurs first. SÉRIES 2000 and 3000 LCT 2100 / T 270 SERIES 2000 and 3000 BRAKES (PNEUMATICALLY ACTUATED) Automatic slack adjuster Lubricate with grease Note 14...
Page 42 Maintenance Plan DESCRIPTION VOLUME BRAKES (PNEUMATICALLY ACTUATED) – Continues.. Screws Retigthen Air dryer filter Replace Note 16 Replace every 60,000Km or when it gets saturated. DRIVING SYSTEM Check for level and fill up, if necessary Note 17 MERITOR Differential First change: 10,000Km; 2nd change: 30,000Km and Change oil Note 17 MS 13113...
Page 43 Maintenance Plan DESCRIPTION VOLUME SUSPENSION (MECHANIC) Spring Clamps Check height Springs Check fastening Stabilizing Bar Re-tighten screws and nuts Bushings Re-tighten screws and nuts Shock Absorbers Check for leaks and re-tighten SUSPENSION (PNEUMATIC) Bags Check height Torque Arms Check for fastening Stabilizing Bar Re-tighten screws and nuts Bedplate...
Page 44 Maintenance Plan DESCRIPTION VOLUME SUSPENSION (PNEUMATIC) – Continues... Re-tighten (strictly follow this First tightening: 1,000Km; 2nd tighteng: 40,000Km Spring Clamps Note 19 recommendation) and then every 40,000Km TIRES Calibrate As per TABLE 1 Rotation As per proposal 1 or 2 Tires Visual inspection on condition of tires STEERING SYSTEM...
Page 45 Maintenance Plan DESCRIPTION VOLUME STEERING SYSTEM – Continues.. Wheels toe-in Check and correct, if necessary Check fastening, clearance and Terminals and steering bar condition of terminals. GENERAL Check condition and fastening of pipes Re-tighten clamps and supports Exhaust Check condition and fastening of cushions. Check for leaks (collector gaskets and splice) Check for leaks (collector gaskets and...
Page 46 Maintenance Plan DESCRIPTION VOLUME GENERAL – Continues.. Rear-view Mirrors Check condition and fastening Lights Check for operation and alignment Signalling and Lighting Check for operation of the entire system Horn Check for functioning Check for functioning and efficiency Check condition, tension and belt tension Check condition and fastening of Air Conditioning...
Page 47 Maintenance Plan DESCRIPTION VOLUME GENERAL – Continues.. Seat belt Check condition and operation Doors Check for handles, locks and panes Check condition of grounding. Check condition and fastening of piping Chassis in general. Check condition and fastening of electric harnesses. Check operation and performance of engine.
Page 48 Maintenance Plan DESCRIPTION VOLUME GENERAL – Continues.. Check suspension behavior Testa efficiency of service/ parking brakes Check efficiency of engine brake. Check fgunctioning of gear shifting Driving Test Check functioning of spy lights in the dashboard. Check speedometer and tachograph Check tachometer and dial indicators Check for noise and /or vibration...
Page 49 Maintenance Plan DESCRIPTION VOLUME GENERAL - Continues.. Check failute codes ande rase memory Check failute codes ande rase memory Electronic Injection Check maximum speed and adjust, if necessary. Check fastening of master switchboard, relays and fuses.
Page 50: Lubrication And Re-Tightening Plan Preventive
Trust your need of lubrication and re-tithening services to a Volare Representative/Service Dealer. The torque of nuts and bolts of the main items are shown in in the Retightening Table.
Page 51 Maintenance Plan RETIGHTENING PLAN ITENS TO BE RETIGHTENED Aluminum floor Windshield Wiper Assy Lock latches Pantographic Door Mechanism and Hinge Hatchet Mechanism Air Fitting Mechanism Seats and Overhead Luggage Rack Doors Door Activation Mechanism Partition Wall / Stanchion Battery Cable Connections Front hood Route sign and Sun Cover Bumper...
Page 52 Maintenance Plan LUBRICATION PLAN LUBRICATOR ITEMS TO BE LUBRICATED (TYPE) Driver`s Seat Hinges Windshield Wiper Assemby Front Hood/Grille Pantographic Door Mechanism and Hinge Hatchet mechanism Door Activation Mechanism Inner part of external lock Graphite Door latches in general, internal and external Battery Cables Connections Grease Sliding Windows Panes...
Page 54: Control Of Scheduled Inspections
Municipal Tender Volare’s Representative Stamp I declare that I have received, on this date, the vehicle identified above, properly inspected. I have also received the Owner’s Manual and its information, as well as information on the correct use, operation and maintenance of the vehicle.
Page 56 Municipal Tender Volare’s Representative Stamp I declare that I have received, on this date, the vehicle identified above, properly inspected. I have also received the Owner’s Manual and its information, as well as information on the correct use, operation and maintenance of the vehicle.
Page 58: Km Inspection
Address: City: ZIP CODE: State: Nº S.O. Volare Representative’s Stamp I declare that I have received, on this date, the vehicle identified above, properly inspected, as per data contained in this manual for 10,000 km. Date: Nº S.O.: Legible Name: Volare Representative’s...
Page 60: Km Inspection
Address: City: ZIP CODE: State: Nº S.O. Volare Representative’s Stamp I declare that I have received, on this date, the vehicle identified above, properly inspected, as per data contained in this manual for 20,000 km. Date: Nº S.O.: Legible Name: Volare Representative’s...
Page 62: Km Inspection
Address: City: ZIP CODE: State: Nº S.O. Volare Representative’s Stamp I declare that I have received, on this date, the vehicle identified above, properly inspected, as per data contained in this manual for 30,000 km. Date: Nº S.O.: Legible Name: Volare Representative’s...
Page 64: Control Of Inspections/Overhauls Services
To be entitled to the vehicle Warranty, you must perform the periodic inspections at a Date: Date: Volare Representative and at the indicated periods of time. Current mileage: Current mileage: Proof of compliance with the maintenance plan is made upon the Representative’s (the one who performed the inspections) signature at the respective Control of Inspections.
Page 65 S.O. no: S.O. no: Date: Date: Date: Date: Current mileage: Current mileage: Current mileage: Current mileage: Volare Representative's Stamp Volare Representative's Stamp Volare Representative's Stamp Volare Representative's Stamp 140,000 km 150,000 km 160,000 km 170,000 km S.O. no: S.O. no: S.O.
Page 66: Control Of Repair Services
Control of Repair Services CONTROL OF REPAIR SERVICES Compulsory completion by Volare Representative within the Warranty Term. Control of Repair Services Control of Repair Services Control of Repair Services P/N or code of faulty part causing the defect P/N or code of faulty part causing the defect P/N or code of faulty part causing the defect S.O.
Page 67 P/N or code of faulty part causing the defect P/N or code of faulty part causing the defect S.O. (Service Order) No: S.O. (Service Order) No: S.O. (Service Order) No: Mileage Mileage Mileage Signature Signature Signature Date: Date: Date: Volare Representative’s Stamp Volare Representative’s Stamp Volare Representative’s Stamp...
Page 68 P/N or code of faulty part causing the defect P/N or code of faulty part causing the defect S.O. (Service Order) No: S.O. (Service Order) No: S.O. (Service Order) No: Mileage Mileage Mileage Signature Signature Signature Date: Date: Date: Volare Representative’s Stamp Volare Representative’s Stamp Volare Representative’s Stamp...
Page 69 P/N or code of faulty part causing the defect P/N or code of faulty part causing the defect S.O. (Service Order) No: S.O. (Service Order) No: S.O. (Service Order) No: Mileage Mileage Mileage Signature Signature Signature Date: Date: Date: Volare Representative’s Stamp Volare Representative’s Stamp Volare Representative’s Stamp...
Page 70 P/N or code of faulty part causing the defect P/N or code of faulty part causing the defect S.O. (Service Order) No: S.O. (Service Order) No: S.O. (Service Order) No: Mileage Mileage Mileage Signature Signature Signature Date: Date: Date: Volare Representative’s Stamp Volare Representative’s Stamp Volare Representative’s Stamp...
Page 71: Vehicle Identification
It comprises a number of Arabic figures and letters that together present the identification of every vehicle used for recording and documentation. The Identification Plate is fixed on the interior part of your Volare on a visible place, next to driver, and contains the following data: Chassis...
Page 72 Vehicle Identification 2- On the Panel Structure, to the left of the Steering Wheel, under the panel. V.I.N. - Sequential Production Number Manufacturer Construtive Technical Information Plant/Factory/Series Number 1. On the Structure 1.1. On the column of the hood. To reach it: open the hood and check on the column under the hood coupling.
Page 73 To see it, open the hood as showed in the photo. Air Conditioner The Air Conditioner’s serial number is situated on the air condenser or also in the Air Conditioner’s manual that accompanies the Volare. To identify the number on the air condenser, position the vehicle on a ramp.
Page 74: Volare Operations And Maintenance
Volare Operations and Maintenance COMMANDS, CONTROLS AND MAINTENANCE VOLARE`S DASHBOARD Automatic Gearbox 01 Panel Indicators 06 Speed Selector Lever 11 Selector Switch 02 Control Switches 07 Air Diffusers 12 Comands and Controls 03 Starting Switch 08 Air Conditioner 13 Tachograph...
Page 75: Dashboard/Panel Indicators
Volare Operations and Maintenance DASHBOARD/PANEL INDICATORS 2 - Brake System Light This red light lights up in two situations: 1- When you operate the parking brake, and 2 - When air pressure lacks in the brake system. If this brake red light lights up while the vehicle is moving, park the vehicle in a safe place and investigate the reason for the loss of pressure.
Page 76 Volare Operations and Maintenance 9 - Alternator Charge Light / Battery IMPORTANT When you turn the contact key to the first position, the If this does not happen or if it happens while the vehicle is moving, switch indicator red light will illuminate. When the engine starts to it off immediately and investigate the cause.
Page 77 Volare Operations and Maintenance When the starting switch is turned on to position “1” , the light remains ON for approximately 03 seconds, and then it IMPORTANT will turn off soon. This light indicates that the fuel level is When this happens, do not immediately switch off the engine; leave it running close to the end.
Page 78 - Quando ocorrer falta de pressão pneumática no sitema do freio. diariamente antes de dar partida no motor. Volare Operations and Maintenance ☞ Se a luz vermelha do indicador do freio acender com o veículo em movimento, estacione o veículo em um local seguro e Nota: verifique o motivo da perda de pressão.
Page 79 Volare Operations and Maintenance Description of Bands 23 - Fuel Level Indicator • White Band: Low speed range This indicator shows the level of fuel in the tank. In • Green Band: Low Consumption (ideal to work) addition to indicating if the tank is full or empty, the •...
Page 80: Digital Clock
In vehicles equipped with automatic gearbox, the Volume total do reservatório de Uréia: Linha Mid 38L / Linha Marruá, Micro e Volare 19L. Voltímetro indica a tensão da bateria. A tecla do computador de bordo serve para navegar de uma tela para outra no display.
Page 81 Volare Operations and Maintenance mileage indication, it means that the vehicle should have already been taken for service procedures. NOTE Pág. 2 Soon after turning on the ignition key, the request for maintenance flashes Display Navigation Screens three times, indicating that there is one maintenance procedure pending.
Page 82 Caso haja falha no motor a espia de falha genérica acenderá para lhe informar falha leve. Falha Genérica: Caso haja falha no motor a espia de falha genérica acendera para lhe informar falha leve. When requesting Volare technical assistanc, it is important that Emergência Motor: Emergency Engine - This electronic diagnostic system Este sistema eletrônico de diagnóstico representado pela espia de Falha do Motor, possibilita informar...
Page 83 Gerenciamento do motor eletrônico: Caso ocorra procure imediatamente autorizada Agrale. of signal toPanel gauges. In this case, visit a Volare replacement or maintenance in general. In this case, visit immediately a Falha Sinal Instrumento: Indica ausencia de sinal para os relógios do painel, quando ocorrer procure uma autorizada Pág.
Page 84 To get more information, consult this product manual, accompanying the vehicle. When leaving the factory, the maintenance symbol on the display remains lit until pre-delivery inspection is carried out by a Volare Representative. 26 - Modular Tachograph This device provides the prospect of the vehicle speed in relation to time;...
Page 85: Panel Switches
Volare Operations and Maintenance PANEL SWITCHES Fog Lamp Steps/Gangway Lightening Panel Switches Symbols Low Beam Headlamp Maintenance Light Driver’s Light Route Sign Light Night Light (passenger compartment) Engine Brake Defroster (anti-fog) Nest Stop Request Button Ventilator Rotating Light Taillight Windshield Washing...
Page 86: Switches
Volare Operations and Maintenance SWITCHES Switches Operation Emergency Warning Light Switch Press the emergency warning light, all turning lights of the vehicle will light up. To turn them off, press again. Position 1 Position 2 Position 3 Switched off 1st Stage...
Page 87: Starting Switch
Volare Operations and Maintenance Fog Lamps Interrupter STARTING SWITCH The fog-lamp interrupter has two positions: Starting switch has three positions: a) Up – switched off; 1- Switched off b) Pressing down, the fog lamps start glowing. 2- Switched-on Circuit 3- Engine Starting...
Page 88: Anti-Fog Command
Volare Operations and Maintenance ANTI-FOG COMMAND Air Diffusers on the Panel The air diffusers are situated on the panel. They are The ventilation switch is situated on the right side of activated by means of the ventilation switch and ensure the driver’s seat, on the panel switches.
Page 89: Air Conditioner Command
Air Conditioner Functions Set-Point Increment Switch* Set-Point Decrement Switch* Air Diffusers – Volare equipped with Air Conditioner * Set-point: Desired Temperature. NOTE For more information and instructions, consult the air conditioner manual...
Page 90 Volare Operations and Maintenance 2- Remove the air filter that is in the defroster; In the models Volare V8, V8L, W8 and W9 there is the Defroster with Air Conditioner for the driver. It is situated on the panel and provides 3- Unload the air filter shaking out the cloth and then wash it with clean air directing to the driver and his auxiliary.
Page 91: Sound System
Volare Operations and Maintenance SOUND SYSTEM manufacturer’s manual that accompanies the vehicle. Radio and CD player Selector Switch Comand he radio and/or CD player, when required, are installed on the panel. The selector switch is situated on the panel, in vehicles equipped...
Page 92: Electric Switchboard
Volare Operations and Maintenance Set the volume of the device in 60% capacity and adjust the sound ELECTRIC SWITCHBOARD volume by means of the selector switch. This procedure will prevent from acoustical distortions in the ambient medium. Electric Switchboard Compartment MPORTANT Avoid starting the engine with this device switched on.
Page 93 Volare Operations and Maintenance Fuses Replacement Lights Replacement The capacity of the fuses is related to their colors, namely: When replacing a lamp, turn off the switch of its respective circuit. Avoid touching the lamp bulb with your hands. Sweaty or oily hands can COLORS OF THE FUSES cause stains;...
Page 94: Multifunctional Switch
Volare Operations and Maintenance MULTIFUNCTIONAL SWITCH Moving the Switch This movement activates the blinkers, high-beam headlights and headlight twinkling. 1- Headlight Twinkling 2- High-beam Light 3- Right Blinker 4- Left Blinker Multifunctional switch is located on the left side of the driver. It comprises...
Page 95: Speed Selector Lever - Gearbox
The engine hood is located at the driver’s station. To open it, release the NOTE hood latch and pull up. The Volare gearbox is equipped with a coupling inhibit device that prevents accidental change from the 4th gear to reverse one. See the correct use of the gearbox.
Page 96: Parking Brake
The parking brake is located in the left side of the driver, in the dashboard. To activate the parking brake, push the lever up until the end of the course, The Volare steering system is hydraulic and hydrostatic, providing easy and for deactivate it, return the lever to the initial position.
Page 97: Driver`s Seat
Volare Operations and Maintenance that adjusts dispensing of the fuel sent to the injectors and, therefore, DRIVER’S SEAT acceleration. A - Driver’s Seat IMPORTANT The driver’s seat features multiple adjustments to provide comfort and safety to the driver. • Avoid abrupt variation and unnecessary rotation of the engine.
Page 98 Volare Operations and Maintenance Sit down, pull totally, adjust the inclination of the back seat with the ATTENTION body and return the lever. The seat adjustment must be performed only when the vehicle is parked. Adjust the height in accordance with your head position.
Page 99: Passengers`compartment
Replace the fire extinguisher or its load every 12 months at the PASSENGERS`COMPARTMENT manufacturer’s authorized units. Maximum Authorized Capacity Identification SEATS Your Volare maximum authorized capacity identification is located near Executive Bus Seat Reclined Microbus Seat the driver. Microbus Seat...
Page 100: Seat Belts
Volare Operations and Maintenance SEAT BELTS tongue across your breast and hips. Insert the tongue into the buckle until you hear an audible. Correctly-buckled seat belts keep their occupants in the correct position and significantly reduce the kinetic energy. IMPORTANT The passengers wearing their seat belts correctly benefit greatly, as they allow the kinetic energy to be absorbed in an optimized manner.
Page 101: Individual Reading Lights/ Air Diffusers(Holder)
Volare Operations and Maintenance Two-Point Automatic Seat Belts IMPORTANT The locks in this type of seat belt operate in the same way as in three- Wearing the seat belt is obligatory. Bus point seat belts. For safety reasons, drivers are required by law to instruct...
Page 102 Volare Operations and Maintenance compartment, located on the ceiling, they provide constant air renewal The air inlet features 4 (four) positions of use, allowing air renewal and/ in the interior of the vehicle. Keep the diffusers open and close them or ventilation of air in the passenger compartment.
Page 103: Emergency Exit
Volare Operations and Maintenance EMERGENCY EXIT Seal Reposition Keep axle lubricated The seal of the assembly contains the Emergency Mechanism Lever information concerning its operation. To open it: Axle We recommend that you check the 1- Open the exit at its total-open position;...
Page 104: Heating System
Volare Operations and Maintenance HEATING SYSTEM Detail of the heating system on the panel Booster The heating system activation key Hot air Bus body front IMPORTANTE Left Side Convector The heating system activation should be switched off when the engine is not Cool air in operation.
Page 105: Volare External Part
Volare Operations and Maintenance DOORS VOLARE EXTERNAL PART Door Opening and Closing System REAR-VIEW MIRRORS Activating the Doors The vehicle is equipped with two external articulated mirrors (on the left and right sides) and one internal rear-view mirror (on the internal lining The door activating valve is located on the –...
Page 106: External Covers And Hatches
Volare Operations and Maintenance EXTERNAL COVERS AND HATCHES Battery Compartment Hatch Sedan Door Urban Door Lock Valve on the External Side Pantografic Door To open the battery compartment hatch, insert the key into the lock and Door emergency valve: turn clockwise.
Page 107: Bus Body Painting
Volare Operations and Maintenance Front Hatch and Maintenance Lamp BUS BODY PAINTING Painting Conservation For cleaning use only neutral soap. Avoid washing in the sun and when the sheeting is hot. Do not use solvents or similar products. Do not put the washing roles directly on the vehicle when it is very dirty.
Page 108: Towing Hook
Volare Operations and Maintenance TOWING HOOK bus driver will always be responsible for towing procedures. When the vehicle is down or damaged and you need to tow it, do as 1- In case the vehicle is stuck in soft wet ground, pull it gently in the...
Page 109: Conservation Of Your Volare
Volare Operations and Maintenance the crankcase shaft in the differential. This is a mandatory procedure. CONSERVATION OF YOUR VOLARE 5- If the differential gear is damaged, remove the axle spindles from the wheels. INTERNAL CONSERVATION Vehicles Equipped with Automatic Transmission Remove stains from the floor or from the internal lining with a wet cloth, detergent or neutral soap.
Page 110 Volare Operations and Maintenance PROCEDURES TO CLEAN POLYESTER FABRICS DESCRIPTION CLEANING PRODUCT HOW TO USE IT PRODUCT Benzine Rub until the stain is gone Solvent Detergent 1/20 Wash the residue with a sponge Emulsifier Grease Ammonia 1/3 Spread lightly Neutralizer...
Page 111 Volare Operations and Maintenance PROCEDURES TO CLEAN POLYESTER FABRICS – continues.. DESCRIPTION CLEANING PRODUCT HOW TO USE IT PRODUCT Detergent 1/20 Wash the residue with a sponge Emulsifier Sauce Ammonia 1/3 Spread lightly Neutralizer Vinegar 1/3 Spread lightly Odor eliminator...
Page 112: External Conservation
Any repair, either on painting or on the vehicle’s frame, can be made in stains caused by scratches. any Volare Representative, which provides quality services by technicians trained by the factory. Stains and Splashes...
Page 113 Volare Operations and Maintenance If this type of product is not available, use water and soap, rubbing the Painting Conservation window panes (glass) with a flannel until they get clean. When washing your vehicle, use neutral soap only. Avoid washing your Clean the window gutters with a brush and then apply a small amount vehicle in direct sunlight when the plates are hot.
Page 114 Volare Operations and Maintenance Cares to be Taken while Washing your Vehicle In case the vehicle is washed with aggressive materials such as fuel, oil, etc., avoid contact of these agents with the components (control, sensors and actuators) of the electric switchboard.
Page 115: Volare`s Colors
Volare Operations and Maintenance VOLARE COLORS BASIC COLORS COLOR MARKET IDENTIFICATIONS CODE STANDARD LINE SUPPLIER White White - Real l - 88 Fiat 8064 Flat Salcomix BASF Green Green - Java - 97 VW 984 4199 Flat Salcomix BASF Yellow...
Page 116 Volare Operations and Maintenance ADDITIONAL COLORS COLOR IDENTIFICATIONS CODE STANDARD LINE SUPPLIER Yellow Yellow – Traffic - 64 VW 191 School Lettering Flat Salcomix BASF Aluminum Opalescent Aluminum Wheels 4548 Mettalic BASF Black Matte Black Front/ Rear/Side Panels SAP 52790480 Flat...
Page 117: Cleanliness And Conservation Of Your Volare
Volare Operations and Maintenance CLEANING AND CONSERVATION OF YOUR VOLARE mounted on it and avoid directing water jets and spray cleaners on them and their connectors. For increased security, whenever it is necessary, properly protect the electronic components of the vehicle by wrapping them with plastic to prevent infiltration of water in them.
Page 118 Volare Operations and Maintenance clean the lens of headlamps and taillights. direct water jets directly to the doors opening, electrical components, electrical connectors and seals in general. Internal cleaning Dashboard To clean the instrument panel, use only a soft cloth moistened with water.
Page 119: General Instructions
Volare Operations and Maintenance • When loading your vehicle, be careful to not exceed the load capacity GENERAL INSTRUCTIONS of the vehicle and follow instructions regarding weight distribution. These procedures will ensure the stability and safety of your vehicle; GENERAL SAFETY REGULATIONS •...
Page 120: Conama Important Precautions
Free Acceleration Fumes Index • Sufficient increase of the fume emission; • Enhanced carbonizaiton of the combustion chambers and injectors; The Volare vehicle conforms to the CONAMA Resolutions effective at the moment of its production. • Inferior variation of the vehicle performance;...
Page 121 The values given in the chart are valid only for engines/vehicles maintained according to the manufacturer maintenance program. It is markable that MARCOPOLO S/A – Volare Division guarantees that all the models such values may be influenced especially by the following factors: stated in this manual are mounted and delivered for the first owner, in conformity with the effective legislation concerning automative vehicles’...
Page 122: Important Recommendations To The Driver
Volare Operations and Maintenance f) Check calibration of the wheels. IMPORTANT RECOMMENDATIONS TO THE DRIVER 1- Use the brake moderately. g) Check level of the fuel: this procedure must be performed at the end of every workday to avoid condensation of humidity and water steam and forming water in the empty tank.
Page 123 14- If the effort, necessary for steering, changes during the vehicle’s Instead of this, always use the same gear that would be necessary to motion, consult a Volare Representative to perform inspection of the climb the same slope, ensuring control over the vehicle. Do not drive steering system.
Page 124: Economical Driving
Volare Operations and Maintenance 21- Always use a speed compatible with security and with the traffic Do not speed up the engine accessively, and do not perform abrupt regulation for the road you drive. maneuvers. Such attitudes may lead to a rapid loss of control.
Page 125: Instructions For Breaking-In
Volare Operations and Maintenance operation in mountain regions, in urban traffic or at short distances, at Inspite of modern methods used in production and despite a precise service with frequent stops in the cold, all this increases fuel consumption. operation of engine, transmission and other vehicle components,...
Page 126: Engine Starting And Stoppage
Volare Operations and Maintenance g) Avoid abrupt brake and acceleration. e) Keep the engine operating idly during 1 minute before starting motion. h) Observe regorously the intervals of changing oil and other NOTE maintenance items that should be fulfilled in an anticipated manner, during the breaking-in regime.
Page 127: Precautions To Be Taken When Starting The Engine
6- If the engine does not function after some attempts, stop trying: check if there is a problem, if not, contact with the nearest Volare Representative 12- Avoid the engine starting swinging the vehicle. 7- To start the vehicle, it is imperative that the batteries would be in a...
Page 128: Precations For Removal The Vehicle From Service (Until 12 Months)
Volare Operations and Maintenance PRECATIONS FOR REMOVAL THE VEHICLE FROM SERVICE (until 12 months) IMPORTANT Starting at low temperatures – close to or below 0°C. 1- Remove the oil from the engine carter and fill it with anticorrosion oil Shell Ferroprot 501;...
Page 129: Instructions, Checks And Maintenance
Volare Operations and Maintenance capacity limits will cause the immediate cancellation of the INSTRUCTIONS, CHECKS AND MAINTENANCE product’s warranty. SPECIAL PRECAUTIONS FOR LUBRICATING OILS CHANGE NOTE • Checking oil level, make sure that the vehicle is leveled. See the item Specifications.
Page 130: Battery
Volare Operations and Maintenance PRECAUTIONS WITH ELECTRICAL WELDING regulator and the battery, in order to avoid damages of the current rectifiers and voltage regulator. • Before performing electrical welding in any part of the vehicle, disconnect the cables from the batteries. Check if the ground cable •...
Page 131 Prevention and Cares with Electronic Components Marcopolo S/A – Volare Division is not liable for the accidents resulted To avoid damages to the electronic components in the electric system, from carelessness or improper handling of the batteries.
Page 132 Volare Operations and Maintenance the vehicles do not touch each other. Perform the starting following the ATTENTION procedures described in this manual. Non-observance of these instructions may cause damages to the vehicle The electric system of these modules is 24 volts, with 2 batteries of 12 and personal injuries as well, as a result of the battery explosion, in volts connected in series.
Page 133: Engine
ELECTROMOTOR MWM MANAGEMENT • To ensure a good operation of the electronic module connectors, it is necessary to lock them perfectly. The Volare is equipped with an electronic diagnosis system that makes it possible to inform eventual problems in the ELECTRONIC MODULE engine by means of glowing lamps on the panel.
Page 134 Volare Operations and Maintenance ORIENTATION CHART FOR VEHICLES V8, V8L, W8 AND W9 STATE OF REACTION OF RISK THAT MAY BE WHAT IS TO BE DONE GRAVITY THE LAMP THE VEHICLE CAUSED BY THE FAILURE IN THIS CASE LEVEL Switched OFF...
Page 135 Volare Operations and Maintenance VEHICLE’S REACTION ATTENTION: If the diagnosis lamp starts glowing, stop the vehicle immediately because the motor may loose capacity and depending on the gravity of the problem will switch OFF. To check which case of the abovementioned relates to your vehicle, STOP in a safe place, activate the parking brake (do not couple the gear) and then speed it up 100%.
Page 136: Feed System
Volare Operations and Maintenance FEED SYSTEM CHANGING OF OIL AND LUBRICATING FILTER IN THE ENGINE AIR-FEED SYSTEM MAINTENANCE Motor lubricating oil change procedure: a) At normal engine operating temperature and with the leveled vehicle, IMPORTANT remove the drain cap (3) and let the oil run completely down;...
Page 137 Volare Operations and Maintenance b) Remove the primary filter element (5), pulling and turning it; IMPORTANT c) Clean the internal part of the frame (4) with a humid cloth; Push the cover till the end and ensure that the 3 lockings (2) settle completely.
Page 138: Fuel System
Volare Operations and Maintenance AIR FILTER DISCHARGE VALVE For testing the restriction sensor operation, when in doubt, do as follows: The discharge valve of the air filter a) Switch on the engine and keep it at a low speed; is located on the air filter base. To clean the cube, press the discharge b) Remove the hose from the air entrance to the filter;...
Page 139 If your vehicle is equipped with two fuel filters: one located on the right side of the engine and the other on the front part of the Volare. c) Remove the element (A) and (B) of the heads (1) turning it also counterclockwise;...
Page 140 • If after the oil drainage, the engine does not start operation, do not insist. STOP immediately to avoid its or high-pressure pump damaging. 1- Release the switching-arm (A) of the bleeding pump turning it • Try to find out the causes or require assistence of a Volare Representative. counterclockwise;...
Page 141 Volare Operations and Maintenance 2- Loosen the bleeding bolt (B); high pressure for the distributing tubes (common rail). 3- Pump the switching arm (A) until the fuel comes out without bubbles The high-pressure pump is a high-pressure component. Its adjustment by means of the bleeding bolt (B);...
Page 142 Volare Operations and Maintenance The cap to get access to the fuel IMPORTANT tank float is located in the passenger compartment. Entrust this procedure to the trained personnel. The fuel tank features a fuel indicator, situated near the watch on the panel.
Page 143: Cooling System
Volare Operations and Maintenance c) Reinstall the ventillation tube in its original position, tightening the Operating in very dusty conditions, perform cleaning of the grilles very clamp ring correctly. frequently. Use compressed-air jets, avoiding excessive pressure that may damage the plates. Direct the jet from its backside to the front because dirt tends to be blocked in the front part of the grilles.
Page 144 Volare Operations and Maintenance Cooling Liquid Level Check The cooling liquid is comprised of a mixture of clean water and an addititive agent. It is a closed system with a compensator tank (1) in which the level is checked. Always try to correct the level with a cold engine, except for some special cases.
Page 145: Hydraulic Clutch System
Volare Operations and Maintenance If it is absolutely necessary remove the cooling system cap when the engine is hot (over 50º C), cover the cap with a thick cloth and turn c) After the drainage and slowly until the first slot and let the steam go out. Then turn the cap until cleaning of the system, the second slot and remove it.
Page 146 Volare Operations and Maintenance open the panel upper cover plate, above the steering wheel. Every time when necessary to remove the clutch fluid, deposit it into a clean recipient, without water and free of both mineral and vegetal impurities, in order to avoid the oil contamination. And, if it is necessary to add more oil, always use oil of the same brand and similar viscose to those that is already in the system.
Page 147: Gearbox
Volare Operations and Maintenance This gearbox features 5 forward gears (all synchronized) and 1 reverse gear. The proper use of the gears ensure the engine operation in its better NOTE performance state and, therefore, in economical regime. To this effect,...
Page 148 Volare Operations and Maintenance Oil Level in the Gearbox AUTOMATIC GEARBOX The Allison automatic transmissions are Lever button resistant and designed for the vehicles that transport light loads. They are developed to provide a prolonged unfailing service. This transmission is your associate in many “stops and starts”...
Page 149 Volare Operations and Maintenance completely stop the vehicle. Move the PARE (STOP) lever in position • Make sure that the handbrake is not activated; (N), and only after this, select the chosen gear. • Block the wheels and take all the precautions necessary to avoid the D/OD –...
Page 150 Volare Operations and Maintenance activate the engine and start the vehicle. SYMBOL DESCRIPTION FUNCTION OR PATH TYPES Cold Engine Starting Reverse gear Move the vehicle back. To start the engine and for the a) Make sure that the parking brake is activated.
Page 151 Volare Operations and Maintenance the problem, get in touch with the nearest distributor. c) Press gradually the accelerator pedal to obtain correct acceleration and speed; Transmission Failure Light (Automatic Gearbox) d) Operate the automatic gearbox; This light starts glowing when the Transmission Control Module Parking the Vehicle (TCM) finds out a failure in the gearbox system.
Page 152 Filter and Oil Change When the light (2) starts glowing, you should immediately require the Oil and filter change should be carried out at the Volare Representative or Allison assistance. at the Allison. After the first 8 000 km and before every 160 000 km or If the light (3) starts glowing –...
Page 153: Crankcase
Volare Operations and Maintenance more details see the Alliison manual. Check oil level in the differential gear every 5 000 km. The level should come to the neck border of the plug (1) located on the left side of the •...
Page 154 Remove the plug (2). Resetting the plug, add a new gasket. height when stopped, inspect the air pockets surface using foam. Having found out small holes, contact a Volare Representative. If the suspension produce bumping noise apparently coming from...
Page 155: Hydraulic Steering System
Do not perform modifications on the ends of the valve rods of the c) If the level is below the minimum mark, pneumatic suspension leve. When necessary, contact a Volare fill the oil according to the lubricating chart Representative.
Page 156 Position the jack under the spring, near its fixation to the axle of the wheel to be removed; This procedure should be performed at a Volare Representative Office. c) Release the fixing nuts of the wheel and lift it by means of the jack until it is free under the ground;...
Page 157 Volare Operations and Maintenance screws should be tighten first at torque 25 kgm (250 Nm) and re-tighten • Do not weld the rims with mounted rims; then at torque 50 to 100 km. If not, they may fall off, causing an accident •...
Page 158 Do not perform modifications on the ends of the valve rods of the pneumatic suspension level. When necessary, contact a Volare Representative. If the pressure of the wheels calibration is lower than the recommended, there will be an excessive wear on the borders of the tyre rolling band.
Page 159 • Manouvering the vehicle, avoid making it stopped; • Perform balancing with warm tyres; SPARE WHEEL The position of the spare wheel varies in accordance with a Volare model. Models Volare V8, V8L, W8 and W9 On the right side of the vehicle, near the side hatch.
Page 160: Brake System
Besides inspections within IMPORTANT the planned periods, it is also important to driver correctly. Do not leave the vehicle over the hydraulic jack for a long time. The jack The Volare is equipped with a air pneumatic system, moved by air, with...
Page 161 Volare Operations and Maintenance drum brake on the four wheels. The Volare features the Freio Motor, a • Check the state of the brake shoe lining, changing them, if necessary. When replacing the shoe lining, perform it axle by axle, in order to avoid complementary system connected with the exhaust system of the vehicle that reforces security of braking on descent.
Page 162 Volare Operations and Maintenance Service Brake d) Inspect the brake lining throuth the inspection openings situated on the brake support plates; When auxiliary compressed air connections are needed (inflator, brake e) Turn the adjusting pin until the shoe lining blocks the drum;...
Page 163 Volare Operations and Maintenance Brake Diagram IMPORTANT Brake gaskets impregnated with oil or grease, or those that whith thickness equal or less than 3,8 mm on the skids surface, should be immediately replaced. NOTES The parking brake should be released only when the system pressure comes to 9,0 bar;...
Page 164: Technical Specifications
Technical Specifications TECHNICAL SPECIFICATIONS 1- GENERAL DIMENSIONS (mm) Commuter Urban Exec. VIP W8 MODEL VOLARE W8 and W9 W8 and W9 and W9 Model W8: 8.085 and Modelo W8: 6.700 (EE 3.350), 7.900, Model W8: Vehicle’s Total 6.125 / 6.975 8.450...
Page 165 Technical Specifications 3 – ELECTRIC SYSTEM MODEL VOLARE W8 and W9 System 24 V 24 V 24 V Baterry - Voltage 12 V 12 V 24 V Battery - Corrent 2 x 100 Ah 2 x 100 Ah 02 x 70 Ah...
Page 166 Technical Specifications 5- FEED SYSTEM MODEL VOLARE W8 and W9 Capacity 125 litres 150 litres 150 litres Fuel tank Position Left frame-rail Left frame-rail Left frame-rail Element Type Paper Element Paper Element Paper Element Air Filter Filtering Area 52.000 cm²...
Page 167 Technical Specifications 8 a - MANUAL TRANSMISSION - GEARBOX MODEL VOLARE W8 and W9 Brand EATON EATON EATON Model EATON FSO 4505 C EATON FSO 4505 C FSO 4405 C Gear Number 05 forward and 01 reverse 05 forward and 01 reverse...
Page 168 Technical Specifications 8 b - AUTOMATIC GEARBOX - AUTOMATIC TRANSMITION - Continues... MODEL VOLARE W8 and W9 Brand ALLISON ALLISON ALLISON Model LCT 2100 LCT 2100 LCT 2100 Terminal ( YOKE) Series 1550 Series 1550 Series 1480 First Gear 3,10:1...
Page 169 Technical Specifications 9 - CRANKCASE MODEL VOLARE W8 and W9 Type Crosspieces Crosspieces Crosspieces Universal Joints Series 1480 1480 1480 10- TRACTION AXLE MODEL VOLARE W8 and W9 Brand Model DANA M284 DANA M284 MERITOR MS 13113 Coupling Ratio 4,10 : 1...
Page 170 Technical Specifications 12- FRONT SUSPENSION MODEL VOLARE W8 and W9 Interconnected parabolic Interconnected parabolic Interconnected parabolic Type spring and telescopic spring and telescopic spring and telescopic shock absorber shock absorber shock absorber Amortecedores Double-action Double-action Double-action Width 70 mm 70 mm...
Page 171 Technical Specifications 14- WHEELS MODEL VOLARE W8 and W9 Model 6.00 x 17,5” 6.00 x 17,5” 6.00 x 17,5” Load Capacity 1.700 kg 1.700 kg 1.700 kg 15- TYRES MODEL VOLARE W8 and W9 Size 215/75R 17,5” 215/75R 17,5” 215/75R 17,5”...
Page 172 Technical Specifications 17- STEERING SYSTEM MODEL VOLARE W8 and W9 Model ZF SERVOCOM 8090 ZF SERVOCOM 8090 ZF SERVOCOM 8090 Number of turns ATF Tipo A ATF Tipo A ATF Tipo A Capacity 1,7 litres 1,7 litres 1,7 litres 18- SERVICE BRAKE...
Page 173 Technical Specifications 20 a - INSTRUMENTS (WHEN BUS IS EQUIPPED WITH A MANUAL GEARBOX) MODEL VOLARE W8 and W9 Reference VDO MTCO 1390 VDO MTCO 1390 VDO MTCO 1390 Type Electronic Electronic Electronic Tachograph Register Capacity Weekly – Opt. Daily Weekly –...
Page 174: Lubrificants
Lubrificants LUBRICANT OILS SPECIFICATIONS LUBRICANT TABLE - TABLE 1 DESCRIPTION LUBRIFICANT (type) LUBRIFICANT (type) Engine SAE 15W 40 API CH-4/CI-4 Driving Axle SAE 85W 140 API GL5 EP Power Steering (Hydraulic) ATF Type A Gearbox FSO 4405 C SAE 80W90 API GL 3 ou 4 Automatic Garbox - Series 2100 Castrol Transynd Driver`s Seat Hinges...
Page 175: Lubricant Table - Table 2
Lubrificants LUBRICANTS POINTS - TABBLE 2 RETIGHTENING TABLE - TABLE 3 LUBRIFICANT (type) NOMENCLATURE RETIGHTENINGS NOMENCLATURE SAE 90W 140 API GL5 EP thread Torque (kgfm) Calcium or lithium-based Grease grease: Grau NGLl/ll For systems requiring dry Graphite Powder lubrication. Recommended Brands: TEXACO: MORFACK MP2 (lithium-based) IPIRANGA: ISA-FAX (calcium-based) In accordance with the periods indicated in this Manual, retighten the...
Page 176: Environment And Economical Driving
(less wear on components) benefits the owner only, and that expenditure level will not change even if wear on components is lower! Learn to drive your Volare in order to reduce fuel consumption, decrease Indeed, the manufacturing of these components results in more natural...
Page 177: Putting Into Practice Economical Driving
Environment and Economical Driving Have you ever wondered if you have not done anything to chqnge this Putting into practice economical driving is nothing else than operating situation? Consider what you can do to help! correctly a vehicle! But remember that there is a big difference between between driving and operating a vehicle.
Page 178 Environment and Economical Driving certain attitudes cause more serious consequences than just conspicuous • Unregulated clutch or slipping clutch disc, causing unnecessary or consumption of fuel, resulting in damage to the components of the vehicle, unintended acceleration; accidents and a lot more! •...
Page 179 Environment and Economical Driving • Driver, do you perceive any deviations in the behavior of your vehicle? • Start the vehicle abruptly or violently; Do you report them? • Carry out the gear shifts at excessive speed; • Owner, do you give due attention to the information brought by the driver? •...
Page 180 Environment and Economical Driving Facing the Challenge of Improving your Driving The rotations or engine revolutions are nothing more than the number of turns made by the engine crankshaft in a given time, expressed in revolutions per minute, or RPM of the engine, as it is known. This is one Now that you know what you should not do when driving a vehicle, of the major tools you can use to save fuel and increase the spanlife of we`ll give you some tips about what you can do to reverse this...
Page 181 Environment and Economical Driving In addition to knowing how to interpret the values shown on the overtaking, overcoming obstacles or shift gearing on up slopes. tachometer, you must also know what the colored bands mean: The red area is the final range and you should not operate in this band. AA - White: low rotations Example: Look at the chart: you can see that operating in the green range is more economical, since in these rotations the engine will have...
Page 182 Environment and Economical Driving Operating the Vehicle Properly Diesel engines generally have lower fuel consumption at the maximum torque band, and this leads us to the conclusion that the driver should choose which gears to use always watching the tachometer, so that engine speed can remain, during almost all the time, within the recommended range, ie, the range identified by the green color.
Page 183 Environment and Economical Driving This is a matter of habit! You can easily notice in the gas pedal when Another example of too much haste is seen in prolonged descents, you’re over accelerating! Be persistent, correct it. The same goes for flat in which drivers speed in excess and beyond the speed limit to road extentions.
Page 184: Vehicles Maintenace
Regarding the maintenance of vehicles, we should take into consideration how maintenance is performed. Maintenance should Always use original parts to ensure long life to your Volare vehicle. strictly follow the maintenance plan established by the factory for each type of Volare.
Page 185 Environment and Economical Driving The vehicle is brought to the Representative because it is under Unforeseen events occur? Yes, even a rigorously-serviced vehicle may warranty, but here comes the report: high-pressure fuel pump be prone to a failure. After all, it is a machine and machines have their damaged internally due to impurities inside the system.
Page 186 Environment and Economical Driving glass, or we do not use them because it takes long or because you NOTE do not know how to use them. Always use proper tools and protective individual equipment! A vehicle is experiencing difficulty in Starting. Adter checking it, Professionalism you see that the problem is in the timing of the fuel injection pump.
Page 187: Volare Customer
Volare Customer VOLARE CUSTOMER SERVICE Dear Customer, When you need any assistance, contact or visit a Volare Representative. For questions, please contact us by phone 0800 707 00 78 or via the website www.volare.com.br...
Page 188: Notes
Volare Customer NOTES...
Page 189: Issue
DESCRIPTION Owner’s Manual Code: 10974180 PREPARATION Volare Material/Literature ISSUE July/2016 Group: 01 TRANSLATIONS INTO ENGLISH Sueli Tronco PUBLISHING JVC Com. e Comp. Gráf. Ltda.

Volare Euro III Owner's Manual

General Instructions

Inspection at Delivery

Maintenance Plan

Control of Scheduled Inspections

Control of Inspections/Overhauls Services

Control of Repair Services

Vehicle Identification

Volare Operations and Maintenance

Driver`s Station

Passengers`compartment

Volare External Part

Conservation of Your Volare

General Instructions

Special Precautions for Lubricating Oils Change

Environment and Economical Driving

Volare Customer

Quick Links

Need help?

Questions and answers

Summary of Contents for Volare Euro III

Table of Contents