Muskoka Chair CEDAR series Assembly Instructions Manual

3/4 inch x 5 1/2 inch; 3/4 inch x 8 inch; 1 inch x 7 1/2 inch

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Muskoka Chair

Assembly Instructions

For:

Thickness

1032 Henshaw Lake Road, Box 494, Port Carling, ON P0B 1J0

¾"

705-765-3836

www.muskokachair.com

Arm & Rail Width

5½"

7½"

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Summary of Contents for Muskoka Chair CEDAR series

Page 1 Muskoka Chair Assembly Instructions For: Thickness Arm & Rail Width ¾” 5½” ¾” 8” 1” 7½” 1032 Henshaw Lake Road, Box 494, Port Carling, ON P0B 1J0 705-765-3836 www.muskokachair.com...
Page 2 Muskoka Chair Assembly Instructions Tools Needed: Cordless Drill #2 Robertson Bit 9/16” Socket or Adjustable Wrench Tips: Separate all parts in kit box into five sections (as marked) Section A Rail Assembly 15 parts ¾” x 8” & 1” x 7½” ....... Pages 1 - 5 14 parts ¾”...
Page 3 Part A - Rail Assembly, 16 Parts Page 1 ¾” x 5½” Muskoka Chair Seat Base Left Right Side Side Rail Rail ¾” x 8” & 1” x 7½” Muskoka Chair Seat Base Left Right Side Side Rail Rail...
Page 4 Part A - Rail Assembly, continued Page 2 1½” round head screw Screw - 4 (1½” round head screw) Screw - 3 (1½” round head screw) Screw - 2 (1½” round head screw) Right Rail From outside left and right rail screw into under chair dowel.
Page 5 Part A - Rail Assembly, continued Page 3 ¾” x 5½” 1½” round head screws Placement of second slat (¾” x 5½” only) use sticks after second slat is installed Pewter Slat - 5½” only ¾” x 8” Chair 1” x 7½” Chair Placement of first seat slat (Seat Slat 2B) Use spacer sticks from...
Page 6 Part A - Rail Assembly, continued Page 4 Reminder: Sticks only for 8” and 7½” chair Placement of 2nd Seat Slat Spacer Sticks ¾” x 5½” Muskoka Chair ¾” x 8” & 1” x 7½” Muskoka Chair 2A 2C 2A 2C Seat Base Seat Base...
Page 7 Part A - Rail Assembly, continued Page 5 ¾” x 5½” Muskoka Chair ¾” x 8” & 1” x 7½” Muskoka Chair...
Page 8 Part A - Rail Assembly, continued Page 5a Picture of Finished Rail Section...
Page 9 Part B - Back Support Assembly, 5 parts Page 6 Back Support Right Side Back Support Dowel (shorter of the 3 dowels supplied) Back Support Left Side Left or Right Same Arm Support Screw Screw Back Support Dowel...
Page 10 Part B - Back Support Assembly, 5 parts Page 7 NOT HERE Screw Screw Screw Screw Pre-Drilled Holes To Ac- cept Screws...
Page 11 Part C - Chair Back Assembly, 10 parts Page 8 7- 1½” Round Head Left Left Left Right Right Right Screws Lower Back Slat Support Upper Back Slat Support...
Page 12 Part C - Chair Back Assembly, 10 parts Page 8a Nailer Attachment Attach to bottom back 4 - 1¼” Screws Finished look...
Page 13 Part C - Chair Back Assembly, 11 parts Page 9 Pre-Aligned Holes For 7 Back Slats To Attach Upper Back Slat Support Right 3 Left 3 Left 2 Right 2 Left 1 Centre Right 1 Lower Back Slat Support Left 3 Left 2 Left 1 Centre...
Page 14 Part C - Chair Back Assembly, 10 parts Page 10 Install 14 Screws “Tip” Screw through back slat, then place screw tip in proper hole If having trouble aligning holes, just twist back Left Left Left Right Right Right Centre SHORTEST LONGEST SHORTEST...
Page 15 Part C - Chair Back Assembly, 10 parts Page 11 Flip back over, screw centre of back strap to centre of back 1½” Round Head Screws Only Factory Pre- Drilled Hole...
Page 16 Part C - Chair Back Assembly, 10 parts Page 12 Use stick to keep back strap level SEE NEXT STEP BEFORE SCREWING...
Page 17 Part C - Chair Back Assembly, 10 parts Page 13 Use sticks to separate back slats evenly If tight use screw driver to spread back slats Back Is Complete...
Page 18 Part D - Arm and Front Leg Assembly, 8 parts Page 14a 1¼” Screws Left Right Only Left or Right Support...
Page 19 Part D - Arm and Front Leg Assembly, 8 parts Page 14b 1¼” Screws Left Right Only Left or Right Support...
Page 20 Part D - Arm and Front Leg Assembly, 8 parts Page 15 Place ½” hex head bolts into factory hexagon holes Attn: Use hammer and screw driver to seat heads into place (if tight) May push in with fingers. Finger tighten 3 screws...
Page 21 Part D - Arm and Front Leg Assembly, 8 parts Page 16 Routered edge up 1¼” Screws Only Screw plate to support 2 screws 1¼” Screws Only...
Page 22 Part D - Arm and Front Leg Assembly, 8 parts Page 17 3 screws to secure brace and plate Slotted for easy assembly...
Page 23 Part D - Arm and Front Leg Assembly, 8 parts Page 18 Extend screws through plate to help match up on arm Place back in original location 4 screws As shown Exposed bolts Extend screws through plate to help match up on arm...
Page 24 Part D - Arm and Front Leg Assembly, 8 parts Page 19 Finished Left Arm Assembly Same Process For Right Side As shown...
Page 25 Part D - Arm and Front Leg Assembly, 8 parts Page 20 Muskoka Chair Assembly Time... 5 Minutes To Go! Tips Forward As Shown Washer & Nut Bolt Back Support Into Place 2 - 2” Carriage Bolts ¾” x 5½” & ¾” x 8”...
Page 26 Part D - Arm and Front Leg Assembly, 8 parts Page 21 Put back assembly in place as shown 6 screws...
Page 27 Part D - Arm and Front Leg Assembly, 8 parts Page 22 Assembly So Far...
Page 28 Part D - Arm and Front Leg Assembly, 8 parts Page 23 ¾” x 5½” Muskoka Chair 4 Washers, 4 Nuts Underneath chair Hex Head Bolts Here Into Rail Section...
Page 29 Part D - Arm and Front Leg Assembly, 8 parts Page 23a ¾” x 8” & 1” x 7½” Muskoka Chair 4 Washers, 4 Nuts Underneath chair Hex Head Bolts Here Into Rail Section...
Page 30 Part E - Front Plate Install, 1 part Page 24 Front Plate Place on chair as shown below - 4 screws Tight Up To Rail 4 screws...
Page 31 Page 25 Tighten all nuts with 9/16” socket or wrench hammer to recess carriage bolt ready for tightening...
Page 32 Page 26 Push arms forward if necessary before screwing tight Tighten to back support Congratulations! Your Muskoka Chair assembly has succesfully been completed.