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Holzhof XT 400 Assembly Instructions Manual

"fort romy" playground
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XT 400 "Fort Romy"
XT 400 "Fort Romy"
Structure assembly
Structure assembly
instructions
instructions

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Summary of Contents for Holzhof XT 400

  • Page 1 XT 400 "Fort Romy" XT 400 "Fort Romy" Structure assembly Structure assembly instructions instructions...

  • Page 2: Assembly Sequence

    ASSEMBLY SEQUENCE: ASSEMBLY SEQUENCE: STRUTS AND PLATFORMS CLIMBING BOARD AND PE ENTRANCE CLIMBING BOARD AND PE ENTRANCE INCLINED CLIMBING 1. STRUTS AND PLATFORMS PE SLIDE PE SLIDE BOARDS 2. INCLINED CLIMBING BOARDS ROOFS ROOFS PLANK BRIDGE 3. PLANK BRIDGE AND ROPES ACTIVITY PANELS ACTIVITY PANELS ROPES...
  • Page 3 safety and loose shockproof area: 98.33 sqm. shockproof rubber: 115.1 sqm.
  • Page 4 NOTE: DETAILED INSTRUCTIONS FOR EACH STEP CAN BE FOUND IN THE FOLLOWING PAGES PLATFORM AND STRUT ASSEMBLY Assemble the structure fastening the struts (numbered from 1 to 30) and the platforms (from A to G) using the M8xl40 hex screws. CLIMBING BOARD HANDRAIL...

  • Page 5: Panel Assembly

    PLANK BRIDGE AND ROPE ASSEMBLY Fasten the bridge to struts 5-6-7-8 using the M8xl55 hex screw, Mx80 wide hex screw and the M8xl80 TORX screw. PANEL ASSEMBLY Fasten all panels using the M6x50 TORX screws. Fasten the porthole in the panel of tower A using the M8x50 hex screws.
  • Page 6 TUBE BRIDGE ASSEMBLY Fasten the tube bridges to the panels using M8x50 screws. TUBE SLIDE ASSEMBLY Fasten the tube slide to the panel (fastened on struts 18/19) using M8x50 hex screws.
  • Page 7 CLIMBING BOARD AND PE ENTRANCE ASSEMBLY REPEAT THE Fasten the PE entrances to struts 14/16 OPERATION ON THE and 31/29 using M10x260 TORX screws OPPOSITE SIDE and the PE climbing board using the M8x70 threaded bar. CURVED SLIDE H.192 ASSEMBLY Fasten the entrance to struts 1/2 using the M 10x260 TORX screws and the slide using the M 10x280 TORX screws.
  • Page 8 PE ROOF ASSEMBLY Fasten the roofs to struts 1/2/3/4 and 17/18/19/20 using M8x80 TORX screws. ACTIVITY PANEL ASSEMBLY Fasten the activity panels to struts 13/15 and 32/30 using M8x80 TORX screws.

  • Page 9: Telescope Assembly

    TELESCOPE ASSEMBLY After having drilled the panels, fasten the 6 telescopes to the panels (positioned on struts 22/23, 21/24, 13/15, 30/32, 7/9,: 2/5) using the bushing supplied. BENCH ASSEMBLY Fasten the 5 benches to struts 14/14, 22/23, 29/31, 5/6, 7/8 using M8x80 TORX screws.
  • Page 10 TOWER A struts struts struts struts 11/12 9/10/11/12 7/8/9/10 7/8/9/10 11/12 struts 9/11 ♦ at the same level * intended as the measurement from the platform to the point indicated by the symbol? TOWER B struts struts struts 2/3/5/6 2/3/5/6...
  • Page 11 TOWER C struts 29/31 TOWER D struts 15/13...
  • Page 12 TOWER E struts struts struts 20/19 18/19 17/18 platform platform level level TOWER F struts struts struts 21/24 21/22/23/24 22/23 platform level platform level...
  • Page 13 TOWER G struts struts struts struts 25/26 25/26/27/28 26/27 27/28 platform level TOWERS H/I/L/M holes in the middle of the handrail struts 3/32 12/14 28/29 15/17 struts 16/20 25/30 4/31 10/13...

  • Page 14: Assembly Details

    ASSEMBLY INSTRUCTIONS assembly details...
  • Page 15 Quantity Name Fasten the platforms (8) to the struts (7) using Article no. the nuts and bolts indicated in the figure. M8 washer M8xl40 hex Repeat this operation for the remaining 3 screw finned PE cap 025 struts and, if necessary, for the other self-locking nut M8 PE platforms.
  • Page 16 Quantity Name Article no. M8xl00 TORX screw M8xl20 TORX screw M8 washer finned PE cap 025 PE cap PE nut cover climbing board strut fasten the climbing board (7) to the struts (8), inserting the nuts and bolts required for fastening as shown in the figure.
  • Page 17 Quantity Name Article no. M8xl00 TORX screw M8xl20 TORX screw M8 washer finned PE cap 025 PE cap PE nut cover handrail climbing board strut fasten the handrail (7) to the struts (8) at a height of 77 cm from the platform to the top part of the handrail, inserting the nuts and bolts required for fastening as shown in the figure.
  • Page 18 horizontal from h. 120 to 144 cm from h. 144 cm to 168 cm from h. 168 cm to 192 cm from h. 84 cm to 120 cm from h. 144 cm to 192cm from h. 84 cm to H. 4 cm...
  • Page 19 1. Check the exact internal distance between the tower struts and the respective platform heights.
  • Page 20 Article istruzione02 CODE NO. NAME /Quantity Spacer ________ PE nut cover PE cap _____________ M8x180 WIDE HEX SCREW UNI704 08 ISQ7Q89 washer 1. Rest the bridge spacers (1) on the platforms of both towers, in line with the centre line of the struts, inserting the nuts and bolts for fixing as shown in the figure.
  • Page 21 CODE NO. NAME Quantity Article no. fixing cross-piece PE nut cover __________________ PE cap ___________________________ 08ISQ7089 washer __________________ M8x155 HEX SCREW UNI7473 M8 self-locking nut PE shaped nut cover 1. Position the holes on the bridge joist (1) in line with the holes on the platform frame pre-drilled table, inserting the nuts and bolts for fixing as shown in the figure.
  • Page 22 Quantity Name Article no. M6x50 TORX screw finned 025 cap M8 washer PE decorated panel After having checked the correct placement distance as indicated in the diagram on the previous pages, fasten the PE decorated panel (4) to the struts using appropriate nuts and bolts as shown in the figure.
  • Page 23 Name Quantity PLEASE NOTE: It is advisable to only secure Article no. the nuts and bolts permanently and insert M8x50 hex screw PE cap M8 washer the caps once it has been checked that all PE nut cover tube the elements have been positioned entrance panel correctly.
  • Page 24 PLEASE NOTE: It is advisable to only secure Quantity Name Article no. the nuts and bolts permanently and insert self-locking nut PE the caps once it has been checked that all M8 cap M8 washer the elements have been positioned PE nut cover tube correctly.
  • Page 25 Name Article no. Quantity PLEASE NOTE: It is advisable to only secure the nuts and bolts permanently and insert M6x50 TORX the caps once it has been checked that all screw PE cap M8 the elements have been positioned washer PE nut cover tube correctly.
  • Page 26 PLEASE NOTE : Before fastening in aluminium Quantity Name Article no. structures, pre-drill struts using a 08 mm tip. PE entrance PE nut cover M10 washer M10x260 TORX screw 1. Position the entrance between the struts and PE cap secure it, inserting: PE cap 025 mm, finned 2x M10 washer (3) in the top part 2x M10x260 screw (4)
  • Page 27 Quantity Name Article no. PE cap self-locking nut M8 washer M8 PE nut cover 8x70 threaded bar (LG) 8x50 threaded bar (AL) PE climbing board PLEASE NOTE: It is advisable to only secure the nuts and bolts permanently and insert the caps once it has been checked that all the elements have been positioned correctly.
  • Page 28 1. After securing the PE entrance (1), rest Name Quantity Article no. the body of the curved slide (2) on the PE entrance tower platform and insert the nuts and PE curved slide body bolts necessary to secure it in the holes M8/10 washer present on the slide (2).
  • Page 29 Ar ticl e no. Defaul t/ NAME CODE NO. Q uanti ty PE roof PE nut cover PE cap 08 IS07089 washer lvl8x8Q wide hex screw BOLTS AND SCREWS: wood: M8x80 aluminium WIDE HEX SCREW: M6.3x60 TEFR SCREW NOTE: The models shown are for illustration purposes only.
  • Page 30 Then fasten the final bushing (2). We recommend using a liquid thread lock to prevent theft or tampering. 1. Position the telescope (3) and mark the position of the holes, then drill the panel (4) with a 08 mm tip. 2.
  • Page 31 Name ______________ Quantity Article no. M8x80 TORX screw M8 washer PE nut cover PE cap Fasten the bench (5) to the struts at a height assembled bench of 48 cm from the ground using appropriate nuts and bolts as shown in the figure. Repeat the operation on the other benches if necessary.
  • Page 32 safety area 98.33 sqm. shockproof 115.1 sqm .
  • Page 33 digging plans depth60cm)
  • Page 34 PLEASTE NOTE: The plinth must be created according to the specifications indicated in the illustration shown below, as required by standard UNI EN 1176. play surface thickness 13 cm 1. Make a 50x50 cm hole that is 60 cm deep. 2.
  • Page 35 1. Drill a hole. 2. Thoroughly clean the hole using an air pump and brushes. 3. Insert the anchor in the hole on the bracket with the aid of a hammer. 4. Tighten using a torque wrench. shockproof rubber M10x90 plugs...
  • Page 36 1. Hook the (1) brackets inserting in sequence: (2) PE nut cover, (3) M8 washer, (4) M8x25 hex screw, (5) PE cap 1, Make two holes that are 30 cm in diameter and 60 cm deep PLEASE NOTE: It is advisable only secure the nuts and bolts permanently and insert the caps once it has been checked that all...
  • Page 37 1. Position the climbing board on the support surface, Quantity NAME CODE NO. Article no. marking the position of the plugs. 2. Drill the support surface and position the plugs. PE nut cover _____ PE cap 3. Secure the angle bars to the support surface using appropriate nuts and bolts, as shown in the figure.
  • Page 38 1. Dig a hole with a diameter of 30 m that is 60 cm deep 2. Cast a first layer of concrete that is 10 cm thick.
  • Page 39 3. Once the concrete has hardened, place the slide bracket in the hole, verifying correct alignment of the lower part of the slide with the level of the finished ground.
  • Page 40 Finish casting concrete as shown in the diagram. 5. Once the concrete has hardened, fill the hole, tamping it with the left over material until reaching the height of the finished terrain.
  • Page 41 Article no. Quantity CODE NO. NAME 59x59x35 stainless steel angle bar PE nut cover PE cap M10 self-locking nut M8x115 plug __ M10 washer ____ 1. Position the slide on the support surface, marking the position of the plug. 2. Drill the support surface and position the plug. 3.
  • Page 42 1. Fasten the (7) brackets for anchoring or Name Quantity Article no. embedding on the tube slide (1) by means PE tube slide body (final) of the required nuts and bolts as shown in PE nut cover the figure. M8 washer M8x200 HEX SCREW PLEASE NOTE : It is advisable to only secure PE cap...
  • Page 43 -1. Make two holes that are 30 cm in diameter and 60 cm deep as shown in the plan. 2. Cast a first layer of concrete that is 10 cm thick.
  • Page 44 Measurement varies based on the height of the slide entrance from a minimum of 20 to a maximum of 35 cm.
  • Page 45 3. Finish casting the concrete as shown in the diagram. 4. Once the concrete has hardened, fill the hole, tamping it with the left over material until reaching the height of the finished terrain.
  • Page 46 Quantity Name Article no. tube slide anchoring bracket PE nut cover M10 plug M10 washer M10 self-locking nut PE cap 1. Adjust the (1) bracket to the required height. 2. Drill a hole. 3. Thoroughly clean hole using an air pump and brushes.