ABB ACH550-UH HVAC Installation, Operation & Maintenance Manual page 67

Ach550 drives (1-550 hp); e-clipse bypass drives (1-400 hp); packaged dr ives with disconnect (1-500 hp)
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ACH550 Installation, Operation and Maintenance Manual
Fault
Code
3004
BYPASS COIL
OPEN
3005
DRIVE COIL OPEN M1 contactor will not
3006
UNDERVOLTAGE
3008
DRIVE AI2 LOSS
3009
MTR OVERLOAD
Fault Name In
Panel
M2 contactor will not
close when
commanded to do so
close when
commanded to do so
Message only occurs if
drive is controlling the
motor and the power to
the bypass is removed
before the drive phases
back. Message will
appear in the fault log.
This message will only
appear when drive
contactor opens when
drive is operating
Only displayed when in
Supervisory mode.
Indicates that AI2 on
the drive has failed.
Bypass opens on motor
overload conditions
defined in the drive
Fault
Possible Cause
Loose J8 connector on
RBCU
Loose wires on
contactor terminals A1
and/or A2
Bad Output on RBCU
Bad Contactor
Loose J8 connector on
RBCU
Loose wires on
contactor terminals A1
and/or A2
Bad Output on RBCU
Bad Contactor
Loose J7 connector on
RBCU unit
Loose input wiring
Incoming power
problems
Check ACH550 manual
for AI2 loss
Drive Mode:
Bad Motor
Bad CT's
Bad RBCU
Bypass mode:
Bad motor
Bad CT's
Bad RBCU
Either mode:
low input voltage
67
Corrective Action
Verify that J8 connector
is firmly seated.
With incoming power
disconnected, check for
tightness of A1 and A2
terminals
Swap RBCU
Change Contactor/
Assembly
Verify that J8 connector
is firmly seated.
With incoming power
disconnected, check for
tightness of A1 and A2
terminals
Swap RBCU
Change Contactor/
Assembly
Check that J7
connector is firmly
seated in RBCU
Check tightness of
incoming connections
Check Parameter 0413
to view voltage level at
time of trip
Check upstream
protection
Check ACH550 manual
for AI2 loss
Check if overload
condition exists
Drive Mode:
Refer to 550 manual
for proper
troubleshooting
techniques
Bypass Mode:
Check that J2
connector is firmly
seated in RBCU
Use clamp meter to
verify mtr current vs.
display in parameter
0101
Check input voltage
ACH550 E-Clipse Bypass

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