montig Prodigy Series Installation & Maintenance Manual

Single sided & see-through frameless linear fireplace

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Installation & Maintenance Manual
DANGER
Read and understand this manual. Improper installation, adjustment, alteration,
service or maintenance can cause serious injury, property damage or even death.
For assistance or additional information consult a qualified installer, service
agency or the gas supplier.
DANGER
Blank
IF YOU SMELL GAS
Blank
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not try to light any appliance.
Blank
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not touch any electrical switch; do not use any phone in your building.
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Flammable materials
Explosion risk
Immediately call your gas supplier from a neighbor's phone. Follow the gas
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Blank
supplier's instructions.
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Flammable materials
falling objects
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
If you cannot reach your gas supplier, call the fire department.
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
XG070
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
®
C
US
Frameless Linear
WARNING
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
this or any other gas burning appliance. A fire or explosion my occur causing serious
injury, property damage or even death.
NOTICE
Installer: Leave this manual with the appliance. Do not remove.
Consumer: Retain this manual for maintenance and future reference. Do not Discard.
NOTICE
Installation and repairs should be done by an authorized gas fireplace service technician.
The appliance should be inspected before use and at least annually by a professional. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material,
etc. It is imperative that control compartments, burners and circulating air passageways of
the fireplace are kept clean.
Prodigy Series
Single Sided &
See-Through
Fireplace

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Summary of Contents for montig Prodigy Series

  • Page 1 Installation & Maintenance Manual Prodigy Series Single Sided & See-Through Frameless Linear Fireplace DANGER WARNING Read and understand this manual. Improper installation, adjustment, alteration, Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other gas burning appliance.
  • Page 2: Table Of Contents

    Prodigy Fireplace NOTICE You must read and understand this manual prior to installation, operation or troubleshooting this appliance. Please retain this owner’s manual for future reference and maintenance. Table of Contents Introduction ............3 Section 1: Unit Overview ..........4 Section 2: Unit Specifications ........5 Section 3: Product Dimensions ........6 Section 4: Clearances and Framing ......10 Section 5: Finishing ...........12...
  • Page 3: Introduction

    Prodigy Fireplace Safety Alert Key DANGER WARNING Indicates a hazardous situation which, if not Indicates a hazardous situation which, if not avoided, WILL result in death or serious avoided, COULD result in death or serious injury or property damage. injury or property damage. CAUTION NOTICE Indicates a hazardous situation which, if not...
  • Page 4: Section 1: Unit Overview

    Section 1: Unit Overview Prodigy series fireplaces are supplied as a complete system consisting of the firebox, a power vent termination (roof mount, wall mount, or inline) and an electrical control panel. The venting required for the operation of the system must be field supplied.
  • Page 5: Section 2: Unit Specifications

    Fuel Type Glass Width Glass Height Ignition System Model Body Style N=Natural Gas 3=3 feet 12=12 inches D=Direct Ignition PC=Prodigy Series SS=Single Sided L=Propane 4=4 feet 20=20 inches ST=See Through 5=5 feet 30=30 inches 6=6 feet 36=36 inches 7=7 feet...
  • Page 6: Section 3: Product Dimensions

    Prodigy Fireplace Introduction Section 3: Product Dimensions *Single side model shown. See-through models have identical dimensions, but with rear window in place of rear wall. Figure 1: Product Dimensions Glass Height Glass Width Exhaust Intake (x2) Table 3: Product Dimensions Model Size 3 Foot 4 Foot...
  • Page 7 Prodigy Fireplace Introduction Figure 2: System Overview - Roof Mount Power Vent Spyht Whou Spyht Whou alth Spyht Vwrrn� alth 208W, 15B C Whou Dpoutpn Sbohn abnn Vyluei alth abnn Vyluei Llthrnbeh Dpoutpn Dbcnh A ylth PFE Spyht 120W, 2B Page 7 XG0799...
  • Page 8 Prodigy Fireplace Introduction Figure 3: System Overview - Wall Mount Power Vent Spyht Whou alth Spyht Whou Spyht Vwrrn� alth C Whou 208W, 15B Dpoutpn Sbohn abnn Vyluei alth abnn Vyluei Llthrnbeh Dpoutpn Dbcnh A ylth PFE Spyht 120W, 2B Page 8 XG0799...
  • Page 9 Prodigy Fireplace Introduction Figure 4: System Overview - Inline Power Vent Sshttwsh Vubel Spyhs Whou aksh Spyhs Spyhs Vwrrn� aksh Whou 208W, 15B C Whou Dpouspn Sbohn abnn Vykuei aksh abnn Vykuei Lkshrnbeh Dpouspn Dbcnh A yksh PFE Spyhs 120W, 2B Page 9 XG0799...
  • Page 10: Section 4: Clearances And Framing

    Prodigy Fireplace Installation Section 4: Clearances and Framing CLEARANCES: Figure 5: Single Sided Unit Model The fireplace may be installed in any location that maintains proper clearances to air conditioning ducts, electrical wiring and plumbing. The Montigo Prodigy Fireplace is a zero clearance appliance Table 4: Product Clearances Clearances Sides...
  • Page 11 Prodigy Fireplace Installation Figure 8: See Through Unit Model Figure 11: Framing Flanges There are flanges on the outer edges of the Prodigy series fireplace that may be used to install framing around the fireplace. The use of these flanges is entirely optional;...
  • Page 12: Section 5: Finishing

    Prodigy Fireplace Installation Section 5: Finishing Finishing Around the Fireplace The following illustrates the suggested finishing method for the Prodigy fireplace Finishing Material - can be fastened to the face of the fireplace Fasteners may only be installed above the glass mounting Maximum penetration into channels...
  • Page 13: Section 6: Power Venting

    Roof or Wall Mount Power Vent Installation Inline Power Vent Installation • Prodigy series fireplaces are certified for use with any Installation from Fireplace to Power Vent (negative UL listed type B venting components. Use of other non- pressure system): certified parts will void the Montigo warranty, and may •...
  • Page 14 Prodigy Fireplace Installation Figure 14: Roof Mount Power Vent SBFPV-R05-10 MODEL No. COLLAR SIZE ø10" MOUNTING BASE ROOF MOUNTED WEIGHT (lbs) DISCHARGE HORIZONTAL 1,150 VOLTAGE 220 V, 3 PHASE AMPS 2.20 AMPS 16 " OUTPUT 1/2 HP MAINTAIN AT LEAST 1" CLEARANCE 16 "...
  • Page 15 Prodigy Fireplace Installation Figure 15: Wall Mount Power Vent SBFPV-W05-10 MODEL No. COLLAR SIZE ø10" MAINTAIN AT LEAST MOUNTING BASE WALL MOUNTED 1" CLEARANCE AROUND THE WEIGHT (lbs) COLLAR / SHIELD DISCHARGE HORIZONTAL 1,150 VOLTAGE 220 V, 3 PHASE AMPS 2.20 AMPS OUTPUT 1/2 HP...
  • Page 16 Prodigy Fireplace Installation MODEL !CAUTION! Never install the Power Vent motor pointing up or down. The Power Vent motor must always be installed in the horizontal plane. Figure 16: Inline Mounted Power Vent Additionally the Power Vent must be securely mounted in a manner !CAUTION! Never install the Power Vent motor pointing up or down.
  • Page 17 MODEL No. INPV-BFBV-12 ver install the Power Vent motor pointing up or down. Prodigy Fireplace COLLAR SIZE ø12" nt motor must always be installed in the horizontal plane. he Power Vent must be securely mounted in a manner which also allows the WEIGHT (lbs) Installation he access door to be opened.
  • Page 18: Section 7: Control Panel

    Direct Ignition Module Panels must be surface mounted with a mini- GC3082 Rectifier Cable mum 2” clearance on all sides of the panel to Electrical Control Panel for Prodigy Series Fireplace GC3080 Honeywell Valve ensure adequate ventilation. GC3074 Spark Igniter...
  • Page 19: Section 8: Electrical Connections

    Prodigy Fireplace GCP1-2-10 Installation Electrical Control Panel for Prodigy Series Fireplace Section 8: Electrical Connections TECHNICAL INFORMATION CAUTION Turn off the circuit breakers before performing any work on this panel Inverter breaker size: 15 Amps (Qty 2). Control breaker size: 5 Amps (Qty 1).
  • Page 20: Section 9: Installing The Gas Line

    Prodigy Fireplace Installation Section 9: Installing the Gas Line The gas connection (1/2” NPT) is located on the lower portion of the fireplace body. The manufacturer requires a service shut off valve located in an accessible location to isolate the gas supply. The gas line must be installed and tested for leaks before finish- ing the Prodigy Fireplace.
  • Page 21: Section 10: Start Up

    Prodigy Fireplace GCP1-2-10 Operation Electrical Control Panel for Prodigy Series Fireplace Section 10: Start Up FIREPLACE SYSTEM START & SET-UP CAUTION Make sure that all air is purged from the gas lines There are 4 Relays in this panel that have a red LED in the bottom left corner of the transparent cube enclosure. When the red LED is illuminated, the relay is ON.
  • Page 22 Prodigy Fireplace GCP1-2-10 Operation Electrical Control Panel for Prodigy Series Fireplace LED LIGHTING OPERATION Montigo’s series fireplaces have integrated LED lighting installed beneath the burner tray. The LEDs are controlled by the included remote. The fireplace burner does not need to be lit for the LEDs to function.
  • Page 23 Prodigy Fireplace GCP1-2-10 Operation Electrical Control Panel for Prodigy Series Fireplace INVERTER OPERATION Inverter Display Display Options LEDs PROG.MODE 23 04 Keypad Control >> STOP Display Mode UP/DOWN Selector Buttons CAUTION Inverters should only be controlled by the wall switch and UP/DOWN buttons, the use of other inverter keypad...
  • Page 24 Prodigy Fireplace GCP1-2-10 Operation Electrical Control Panel for Prodigy Series Fireplace INVERTER DISPLAY The inverter’s display will illuminate when power is supplied to the unit. Inverter Display Display Options LEDs The inverter’s RUN LED will illuminate whenever the drive is running.
  • Page 25: Section 11: General Maintenance And Cleaning

    Prodigy Fireplace Maintenance Section 11: General Maintenance and Cleaning CAUTION! Fireplace gas control must be in the “OFF” position and all burners extinguished when cleaning appliance. Doors can get very hot. Handle only when cool. General Have the fireplace installation inspected yearly, including a visual check of the vent system, the burner and the pilot flame. For ...
  • Page 26: Section 13: Installing The Burner Accessories

    Prodigy Fireplace Maintenance Section 13: Installing the Burner Accessories Firestones The Prodigy fireplace’s standard burner media is glass firestones. Multiple colours of firestone are available, as are imitation stones and logs (see section 14). These media options are specially designed to be used inside of Montigo fireplaces. Do not place non-Montigo accessories inside the fireplace.
  • Page 27: Section 14: Alternate Media Options

    Driftwood & Speckled Stones Prodigy series fireplaces can be ordered with a driftwood log set and speckled stones in place of the standard glass firestones. The stones must be placed overtop of the entire burner in a single layer only. The logs are then placed on top of the stones.
  • Page 28: Section 15: Troubleshooting

    Prodigy Fireplace Maintenance Prodigy Sequence of Operation Section 15: Troubleshooting Power up the Montigo control panel 200-240VAC Inverter display and breakers light up Measure L1 to L2 Less than 200VAC Turn wall switch on Have electrician correct supply voltage • Heat sensor relay on Power vent not connected •...
  • Page 29 Appendix A - Warranty The Warranty The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture. On the Montigo, there is a ten- year warranty on the firebox and its components, a five-year warranty on the main burner, and a one-year warranty on the pilot burner, gas control valve and fibre logs. Glass, plated/painted finishes, and refractory lining are exempt.
  • Page 30: Dampers

    !IMPORTANT! For Flue Gas OUTLET COLLAR ø9.75" applications, maintain at least Prodigy series fireplaces are available with optional dampers that prevent airflow through the fireplace’s ducting when WEIGHT (lbs) el Mounting Panel Dimensions Power Connection 2.00" clearance the unit is turned off. Dampers are typically used in cold climates to prevent condensation buildup on the inside of...
  • Page 31: Power Vent Clearances

    Appendix C - Power Vent Clearances Roof/Wall Terminations Fixed Closed Open- Fixed able Closed Power Vent termination Combustion Air Termination Location Canada* USA** Clearance above grade, veranda, porch, or balcony 30 inches 30 inches Clearance to top of doors or operable windows 12 inches 12 inches Clearance to sides or bottom of doors or operable windows...
  • Page 32 Appendix C - Power Vent Clearances Inline & Flush Mounted Terminations Fixed Closed Open- Fixed able Closed Power Vent termination Combustion Air Termination Location Canada* USA** Clearance above grade, veranda, porch, or balcony 30 inches 30 inches Clearance to top of doors or operable windows 4 feet 4 feet Clearance to sides or bottom of doors or operable windows...
  • Page 33 Prodigy Series 3’ to 8’ Single Sided & See-Through Ferndale, Washington Langley, British Columbia TF: 1.800.789.6236 TF: 1.800.378.3115 FX: 1.866.3000.0927 FX: 1.604.607.6462...

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