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RUGGEDCOM RX5000
Installation Guide
2/2014
RC1058-EN-02
Preface
Introduction
Installing the Device
Communication Ports
Technical Specifications
Dimension Drawings
Certification
1
2
3
4
5
6

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Table of Contents
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Summary of Contents for Siemens RUGGEDCOM RX5000

  • Page 1 Preface Introduction Installing the Device RUGGEDCOM RX5000 Communication Ports Technical Specifications Dimension Drawings Installation Guide Certification 2/2014 RC1058-EN-02...
  • Page 2 Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
  • Page 3: Table Of Contents

    RUGGEDCOM RX5000 Installation Guide Table of Contents Table of Contents Preface ........................ Alerts ..............................v Related Documents ..........................v Accessing Documentation ........................v Training .............................. vi Customer Support ..........................vi Chapter 1 Introduction ......................1.1 Feature Highlights ........................1 1.2 Ports, Controls and Indicator LEDs ....................2 Chapter 2 Installing the Device ....................
  • Page 4 RUGGEDCOM RX5000 Table of Contents Installation Guide 3.4 Fiber Optic Ethernet Ports ......................22 3.5 SFP Optic Ethernet Ports ......................23 3.5.1 Installing an SFP Optical Port ..................24 3.5.2 Removing an SFP Optical Port ..................24 3.6 Installing/Removing Modules ....................... 25 3.6.1 Installing a Module ......................
  • Page 5: Preface

    Installation Guide Preface Preface This guide describes the RUGGEDCOM RX5000. It describes the major features of the device, installation, commissioning and important technical specifications. It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device.
  • Page 6: Training

    Siemens sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, please contact Customer Support at: Toll Free (North America): 1 866 922 7975...
  • Page 7: Introduction

    Introduction Introduction The RUGGEDCOM RX5000 is a high-port density routing and switching platform, designed to operate in harsh environments.The RX5000 can withstand high levels of electromagnetic interference, radio frequency interference, and a wide temperature range of -40 to 85 °C (-40 to 185 °F). The RX5000 is designed to meet the challenging climatic and environmental demands found in utility, industrial, and military network applications.
  • Page 8: Ports, Controls And Indicator Leds

    Chapter 1 RUGGEDCOM RX5000 Introduction Installation Guide ▪ Meets IEEE 1613 (electric utility substations) ▪ Exceeds IEC 61850-3 (electric utility substations) ▪ Exceeds IEC 61800-3 (variable speed drive systems) ▪ Exceeds IEC 61000-6-2 (generic industrial environment) • -40 to 85 °C (-40 to 185 °F) operating temperature (no fans within chassis or modules) •...
  • Page 9 RUGGEDCOM RX5000 Chapter 1 Installation Guide Introduction Figure 1: Modules 1. Control Module 2. Power Module 3. Line Module (Typical) 4. Alarm Indicator LED 5. Lamp Test/Alarm Cut-Off (LT/ACO) Button 6. Management Ethernet Port 7. Utility USB Port 8. RS232 Serial Console Port (DB9) 9.
  • Page 10 Chapter 1 RUGGEDCOM RX5000 Introduction Installation Guide Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists. Lamp Test/Alarm Cut-Off (LT/ACO) Button This button performs two functions: • Press and hold this button to test all indicator LEDs •...
  • Page 11: Installing The Device

    This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by Siemens AG could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.
  • Page 12: Mounting The Device

    Chapter 2 RUGGEDCOM RX5000 Installing the Device Installation Guide Section 2.1 Mounting the Device The RX5000 is designed for maximum mounting and display flexibility. It can be equipped with adapters that allow it to be installed in a 48 cm (19 in) rack or directly on a panel.
  • Page 13: Mounting The Device To A Panel

    RUGGEDCOM RX5000 Chapter 2 Installation Guide Installing the Device Figure 3: Adaptors 1. Rear 2. Front 3. Adaptor If required, install adapters on the opposite side of the device to protect from vibrations. Insert the device into the rack. NOTE Since heat within the device is channelled to the enclosure, it is recommended that 1 rack-unit of space, or 44 mm (1.75 in), be kept empty above the device.
  • Page 14: Connecting Power

    Chapter 2 RUGGEDCOM RX5000 Installing the Device Installation Guide Figure 4: Panel Mounting 1. Screw 2. Adaptor Install the supplied screws to secure the adapters to the panel. Make sure the screws are torqued to 2 ± 0.1 N·m (18 ± 1 lbf-in) Section 2.2...
  • Page 15: Installing/Removing Power Supplies

    RUGGEDCOM RX5000 Chapter 2 Installation Guide Installing the Device • For 125/250 VDC rated equipment, an appropriately rated DC circuit breaker must be installed. • It is recommended to provide a separate circuit breaker for each power supply module. • Equipment must be installed according to applicable local wiring codes and standards.
  • Page 16: Removing A Power Supply

    Chapter 2 RUGGEDCOM RX5000 Installing the Device Installation Guide NOTE The power supplies are hot swappable. It is not necessary to disconnect power to the device before installing or removing a power supply. Remove the blank power module assembly or, if equipped, the currently installed power supply. For information about removing a power supply, refer to Section 2.2.1.2, “Removing a Power...
  • Page 17: Connecting Ac Power

    RUGGEDCOM RX5000 Chapter 2 Installation Guide Installing the Device Figure 7: Removing a Power Supply 1. Screws 2. Power Supply 3. Chassis Install the blank power module assembly into the empy slot to prevent the ingress of dust and dirt.
  • Page 18: Connecting Dc Power

    Chapter 2 RUGGEDCOM RX5000 Installing the Device Installation Guide Figure 8: AC Terminal Block Wiring 1. Live Terminal 2. Ground Terminal 3. Neutral Terminal Connect the negative wire from the power source to the neutral terminal on the terminal block.
  • Page 19: Grounding The Device

    RUGGEDCOM RX5000 Chapter 2 Installation Guide Installing the Device Figure 9: DC Terminal Block Wiring 1. Live Terminal 2. Ground Terminal 3. Neutral Terminal Connect the negative wire from the power source to the neutral terminal on the terminal block.
  • Page 20: Connecting The Failsafe Relay

    Chapter 2 RUGGEDCOM RX5000 Installing the Device Installation Guide Figure 10: Chassis Ground Connection 1. #8-32 Screw 2. #8 Ring Lug Section 2.4 Connecting the Failsafe Relay The failsafe relay on the Control Module (CM) can be configured to latch based on alarm conditions. The NO (Normally Open) contact is closed when the unit is powered and there are no active alarms.
  • Page 21 RUGGEDCOM RX5000 Chapter 2 Installation Guide Installing the Device Serial Console and Management Ports Connect a PC or terminal directly to the serial console or management ports to access the boot-time control and ROX II interfaces. The serial console port provides access to ROX II 's console interface, while the management port provides access to ROX II's console and Web interfaces.
  • Page 22: Cabling Recommendations

    Section 2.6.1 Protection On Twisted-Pair Data Ports Siemens does not recommend the use of copper cabling of any length for critical, real-time substation automation applications. All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850-3 and IEEE 1613 Class 1 standards.
  • Page 23 RUGGEDCOM RX5000 Chapter 2 Installation Guide Installing the Device • Shielded/screened cabling can be used when required. Care should be taken to avoid the creation of ground loops with shielded cabling. Gigabit Ethernet 1000Base-TX Cabling Recommendations...
  • Page 24 RUGGEDCOM RX5000 Chapter 2 Installation Guide Installing the Device Gigabit Ethernet 1000Base-TX Cabling Recommendations...
  • Page 25: Communication Ports

    RUGGEDCOM RX5000 Chapter 3 Installation Guide Communication Ports Communication Ports The RX5000 can be equipped with various types of communication ports to enhance its abilities and performance. Each set of communication ports is part of a field replaceable module that makes switching ports fast and easy.
  • Page 26: Serial Ports

    Chapter 3 RUGGEDCOM RX5000 Communication Ports Installation Guide • Section 3.6, “Installing/Removing Modules” • Section 3.7, “Connecting Multiple RS485 Devices” Section 3.1 Serial Ports The RX5000 supports DB9 serial ports, which can be run in RS232, RS485 or RS422 mode.
  • Page 27: Switch Ports

    RUGGEDCOM RX5000 Chapter 3 Installation Guide Communication Ports Section 3.2 Switch Ports The RX5000 supports a single Layer 2 or Layer 3 switch module that can operate at 8 or 88 Gbps. The switch module supports either RJ45, LC (Lucent Connector), SC (Standard or Subscriber Connector) or SFP (Small Form-factor Pluggable) connectors.
  • Page 28: Fiber Optic Ethernet Ports

    Chapter 3 RUGGEDCOM RX5000 Communication Ports Installation Guide RJ45 receptacles at either end. Ground loops can cause excessive noise and interference, but more importantly, create a potential shock hazard that can result in serious injury. Each port features a Speed and Link LED that indicates the state of the port.
  • Page 29: Sfp Optic Ethernet Ports

    RUGGEDCOM RX5000 Chapter 3 Installation Guide Communication Ports Figure 21: LC Port Figure 20: MTRJ Port 1. Tx Connector 2. Rx Connector 1. Tx Connector 2. Rx Connector Figure 22: SC Port Figure 23: ST Port 1. Tx Connector 2. Rx Connector 1.
  • Page 30: Installing An Sfp Optical Port

    To install an SFP optical port, do the following: CAUTION! Electrical hazard – risk of damage to equipment. Use only components certified by Siemens with RUGGEDCOM products. Damage to the module and device may occur if compatibility and reliability have not been properly assessed.
  • Page 31: Installing/Removing Modules

    RUGGEDCOM RX5000 Chapter 3 Installation Guide Communication Ports CAUTION! Electrical hazard – risk of damage to equipment. Make sure all electrostatic energy is dissipated before performing installing or removing components from the device. An electrostatic discharge (ESD) can cause serious damage to the component once it is outside the chassis.
  • Page 32: Removing A Module

    Chapter 3 RUGGEDCOM RX5000 Communication Ports Installation Guide Insert the new module into the slot. Figure 27: Installing a Module 1. Chassis 2. Module 3. Screw Tighten the screws to secure the module. If necessary, install the device in the rack.
  • Page 33: Connecting Multiple Rs485 Devices

    RUGGEDCOM RX5000 Chapter 3 Installation Guide Communication Ports Figure 28: Removing a Module 1. Chassis 2. Module 3. Screw Install a new module or a blank module (to prevent the ingress of dust and dirt). For more information, refer Section 3.6.1, “Installing a Module”.
  • Page 34 Chapter 3 RUGGEDCOM RX5000 Communication Ports Installation Guide 120Ω 10nF 120Ω 10nF Figure 29: Recommended RS485 Wiring 1. RX5000 Device 2. Common (Isolated Ground) 3. Negative 4. Positive 5. Shield to Earth (Connected At a Single Point) 6. RS485 Devices (32 Total)
  • Page 35: Technical Specifications

    RUGGEDCOM RX5000 Chapter 4 Installation Guide Technical Specifications Technical Specifications The following sections provide important technical specifications related to the device and available modules: • Section 4.1, “Power Supply Specifications” • Section 4.2, “Failsafe Relay Specifications” • Section 4.3, “Copper Ethernet Port Specifications”...
  • Page 36: Fiber Optic Ethernet Port Specifications

    Chapter 4 RUGGEDCOM RX5000 Technical Specifications Installation Guide Order Wiring Maximum Speed Connector Duplex Cable Type Isolation Code Standard Distance TIA/EIA 100 m SM02 10/100/1000Base-T RJ45 FDX/HDX > Category 5 1.5 kV T568A/B (328 ft) TIA/EIA 100 m SM32 10/100/1000Base-T...
  • Page 37: Gigabit Ethernet (1 Gbps) Optical Specifications

    RUGGEDCOM RX5000 Chapter 4 Installation Guide Technical Specifications Cable Tx λ Distance Power Order Connector Tx min. Tx max. Mode Type (typ.) Sensitivity Saturation (typ.) Budget Code Type (dBm) (dBm) (µm) (nm) (dBm) (dBm) (km) (dB) FX09 9/125 1310 FX10...
  • Page 38: Mechanical Specifications

    Chapter 4 RUGGEDCOM RX5000 Technical Specifications Installation Guide Section 4.7 Mechanical Specifications Parameter Value Dimensions Refer to Chapter 5, Dimension Drawings. Weight 14-16 kg (30-35 lbs) Ingress Protection IP40 Chassis Material Aluminum Mechanical Specifications...
  • Page 39: Dimension Drawings

    RUGGEDCOM RX5000 Chapter 5 Installation Guide Dimension Drawings Dimension Drawings NOTE All dimensions are in millimeters, unless otherwise stated. 177.8 175.3 16.0 221.5 12.7 311.9 101.6 16.0 117.6 133.4 31.8 Figure 30: Overall Dimensions...
  • Page 40 RUGGEDCOM RX5000 Chapter 5 Installation Guide Dimension Drawings...
  • Page 41: Certification

    RUGGEDCOM RX5000 Chapter 6 Installation Guide Certification Certification The RX5000 device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies. • Section 6.1, “Agency Approvals” • Section 6.2, “FCC Compliance”...
  • Page 42: Industry Canada Compliance

    Chapter 6 RUGGEDCOM RX5000 Certification Installation Guide Section 6.3 Industry Canada Compliance CAN ICES-3 (A) / NMB-3 (A) Section 6.4 EMI and Environmental Type Tests The RX5000 has passed the following EMI and environmental tests. IEC 61850-3 EMI Type Tests...
  • Page 43 RUGGEDCOM RX5000 Chapter 6 Installation Guide Certification Severity Test Description Test Levels Levels 2.5 kV common, 1 kV DC Power ports differential mode @1MHz 2.5 kV common, 1 kV AC Power ports differential mode @1MHz Signal ports 30 V Continuous, 300 V for 1 s...
  • Page 44 Chapter 6 RUGGEDCOM RX5000 Certification Installation Guide Test Description Test Levels DC Power ports 2 kVDC AC Power ports 2 kVAC Environmental Type Tests Test Description Test Levels IEC 60068-2-1 Cold Temperature Test Ad -40 °C (-40 °F), 16 Hours...

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