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Huck HK1031 Instruction Manual

Eps1 series
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Instruction Manual
EPS1
series
Ebbert Power Source
EPS1V
EBBERT
ENGINEERING
1 CORPORATE DRIVE
KINGSTON, NEW YORK 12401
(800)635-8320 (FAX) 845-334-7333
MADE IN THE U.S.A.
E-mail: ebbert@huck.com www.hucktools.com
590441 REV B
TM
January 25, 2017
HK1031
Safety Instructions
Description
Specifications
Principle of Operation
Maintenance
Components Drawing
Vacuum Unit Details
Air Routing for Fastener Size
Power Booster Components
Drawing and Parts List
Power Booster Service
Air Bleeding the Power Unit
Connector Assembly 300292
Hose Assembly HA1X12
Troubleshooting
Kits and Accessories
Makers of Huck
, Marson
®
Brand Fasteners, Tools & Accessories
3
4
4
5
6
Parts List
6
7
8-10
10
11
12
12
13
13
14
14
, Recoil
®
®

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Summary of Contents for Huck HK1031

  • Page 1 Drawing and Parts List ENGINEERING 1 CORPORATE DRIVE KINGSTON, NEW YORK 12401 (800)635-8320 (FAX) 845-334-7333 MADE IN THE U.S.A. E-mail: ebbert@huck.com www.hucktools.com 590441 REV B Power Booster Service Air Bleeding the Power Unit Connector Assembly 300292 Hose Assembly HA1X12 Troubleshooting...
  • Page 2 EPS1V series Ebbert Power Source (HK1031)

  • Page 3: Safety Instructions

    Huck equipment. 23. When two piece lock bolts are being used always make 2. Huck equipment must be maintained in a safe working sure the collar orientation is correct. See fastener data condition at all times. Tools and hoses should be sheet of correct positioning.
  • Page 4 EPS1V series Ebbert Power Source (HK1031) Description This manual contains operating and service procedures for the Power Source models EPS1V and EPS1. Pay close attention to ALL recommended service procedures in this manual. Specific instructions for each tool are given under that tool model number heading. While they may appear to be similar, each tool contains parts that are not used on other models, and removal and replacement methods may vary.

  • Page 5: Principle Of Operation

    EPS1V series Ebbert Power Source (HK1031) Principle of Operation Incoming non-oiled plant air is regulated at 90 psi through hydraulic fluid is forced through the black Hydraulic Line into the Air Filter/Regulator to the Four-way Valve on the Power the tool, forcing the tool to retract. This delivers the force that Unit, and through the Red Air Line to the valve in the rivet tool is necessary to install the fastener and break the pintail.

  • Page 6: Maintenance Procedures

    EPS1V series Ebbert Power Source (HK1031) Maintenance Procedures See Figure 2. in the hydraulic fluid Reservoir is at 1”. Under normal operating conditions, the fluid level should remain Huck recommends conducting periodic inspections constant. If the level decreases, check the hydraulic on the Air Filter/Regulator and the hydraulic fluid components for leaks.
  • Page 7 EPS1V series Ebbert Power Source (HK1031) Components Drawing igure...
  • Page 8 EPS1V series Ebbert Power Source (HK1031) Maintaining Peak Vacuum Performance 1. Check the vacuum at least once per month, or whenever pintail collection becomes a problem. 2. To check the vacuum, release the tool’s Vacuum Ejector Tube from the Vacuum Generator Assembly and insert Vacuum Test Gauge Assembly (P/N 300457).
  • Page 9 EPS1V series Ebbert Power Source (HK1031) Procedure EXAMPLE: The gauge indication is 13 inches (33.02 cm). 1. Verify that the incoming pressure is set to the recommended 90 PSI (6.20 BAR). 2. Unlock one side of the pintail collector box and watch the indicator. If vacuum pressure increases, the collector box muffler is plugged and preventing adequate ventilation.
  • Page 10 EPS1V series Ebbert Power Source (HK1031) Automatic Shutoff Valve The EPS1V is equipped with an Automatic Shutoff Valve. When the tool is hung on the rod, the lever moves up, pushing the Vacuum Shutoff Valve to the closed position. This stops air flow to the Vacuum Generator Assembly.
  • Page 11 EPS1V series Ebbert Power Source (HK1031) Power Booster Assembly 300403 igure escrIPtIoN escrIPtIoN 507708 Hex Bolt 300078 Hydraulic Cylinder 500826 O-ring 300147 Washer 501289 Cap Screw 300320 Cylinder Base 300310 Seal Housing 300313 Piston Guide 504228 O-ring 507693 Seal 500182 Split Lockwasher...
  • Page 12 EPS1V series Ebbert Power Source (HK1031) Power Booster Service See Figures 2 & 8. Disassembly: (Figure 8) Remove the five hex head bolts, and separate the end castings from the fiberglass air cylinder. Inspect the air piston and hydraulic piston for surface WARNING: Disconnect all power from irregularities;...
  • Page 13 EPS1V series Ebbert Power Source (HK1031) Connector Assembly 300292 See Figure 9. Figure 9 The model ERT1S tool is used for 1/8” and 5/32” fasteners. The tubing (P/N 300239) is connected to the Vacuum Connector Assembly (P/N 300292), which is attached to the Jaw Follower.

  • Page 14: Troubleshooting

    EPS1V series Ebbert Power Source (HK1031) Troubleshooting Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts.

  • Page 15: Limited Warranties

    HUCK. HUCK shall not be liable for any loss or damage, directly or indirectly, arising from the use of such tooling, literature.
  • Page 16 Products FAX: 254-751-5259 Certified to ISO 14001:2004 Huck is Forever, For the Long Haul, The with regard to properties of the products Future of Fastening Technology, The Future of shown and/or the means for selecting such Assembly Technology, The Future of Tooling...

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