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Reno A&E
Telephone: (775) 826-2020
4655 Aircenter Circle
Facsimile: (775) 826-9191
Reno, Nevada 89502
Internet: www.renoae.com
USA
E-mail: contact@renoae.com
MMU-1600G SERIES OPERATION MANUAL
Firmware Version 1.07.23
NEMA TS 2-20 NEMA TS 2-2003 Malfunction Management Unit
551-3813-00 - Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL
RENO A&E

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  • Page 1 Facsimile: (775) 826-9191 Reno, Nevada 89502 Internet: www.renoae.com E-mail: contact@renoae.com MMU-1600G SERIES OPERATION MANUAL Firmware Version 1.07.23 NEMA TS 2-20 NEMA TS 2-2003 Malfunction Management Unit 551-3813-00 - Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL RENO A&E...
  • Page 2 MPORTANT This Reno A&E Malfunction Management Unit was designed, built, inspected, and tested to ensure its proper operation. It is Reno A&E’s recommendation that each Malfunction Management Unit be tested at least annually to ensure compliance with factory and NEMA specifications and proper operation and that the results of this testing be documented.
  • Page 3: Table Of Contents

    Flashing Yellow Arrow Monitoring ............................21 2.6.4 LED Thresholds..................................22 2.6.5 Per Channel Red Enable ................................22 2.6.6 Modified CVM Latch ................................22 2.6.7 12 Volt DC Monitoring ................................23 Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 3 of 58...
  • Page 4 General Questions..............................42 4.6.2.1.10.2 Channel Assignments ............................42 4.6.2.1.10.3 Left Turn Configurations ............................42 4.6.2.1.10.4 Left Turn Summary ............................... 43 4.6.2.1.10.5 Warning Screens ..............................43 Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 4 of 58...
  • Page 5 Flashing Yellow Arrow Displays ............................55 4.9.4.2 Co-Channel Displays................................55 4.9.5 Prior Faults ....................................55 4.10 Program Card Change Display ............................... 56 FIRMWARE UPGRADE............................... 57 Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 5 of 58...
  • Page 6: General Description

    Malfunction Management Unit (monitor). The Reno A&E MMU-1600G was designed to meet or exceed the standards defined in Section 4 of the NEMA Standards Publication TS 2-2003. Section 4 responds to the need for a monitor to accomplish the detection of, and response to, improper and conflicting signals and improper operating voltages in a Controller Assembly (CA).
  • Page 7: General Characteristics

    Management Unit with integral graphics display and optional Ethernet network connector. Model MMU-1600GE (Reno Canada) For applications calling for a NEMA TS 2-2003 compliant Malfunction Management Unit with integral graphics display and Canadian Fast Flash monitoring and optional Ethernet network connector.
  • Page 8: Red Enable

    Red (Don’t Walk) field signal output at the Terminals and Facilities field terminals. Type 16 operation is intended for those applications in which there are three circuits per channel and the monitor channels have been wired in a one-to-one Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 8 of 58...
  • Page 9: 2.1.12 Local Flash Status

    The operation of the Start-Delay relay normally results in the initiation of a start-up sequence within the Control Unit by interrupting the AC Line input to the Control Unit. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 9 of 58...
  • Page 10: Programming Card

    Using a non-Reno A&E programming card in this monitor will result in the monitor not being able to store the other programming settings for copying to other Reno A&E 2.4.10...
  • Page 11: Minimum Flashing Indication

    2.4.5 COM Port The monitor has a front panel mounted DB-9, RS-232 communications port that can be used with Reno A&E’s RaeComM software to view / modify configuration settings, view current status and voltages, view logs, and download firmware upgrades. The COM port supports the standard baud rates from 300 to 57600 with one or two stop bits and parity of odd, even, or none.
  • Page 12: Temperature Sensor

    (Ethernet settings, Location, Location ID, and Agency ID) as well as fault monitoring settings are copied. See Section 4.10 for front panel display during selection of configuration source. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 12 of 58...
  • Page 13: 2.4.11 Factory Settings

    (it is not cleared) and a non-red fail timer is started. If the no Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 13 of 58...
  • Page 14: Dual Indication Monitoring

    Power loss or power interruption will not reset this fault. The Reset log will record the resetting of this fault. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 14 of 58...
  • Page 15: Gy-Dual Indication Monitoring

    LED Thresholds: When LED Thresholds is enabled the monitor senses Greens, Yellows, Reds, and Walks as ON when their voltage is above 25V and OFF when below 15V for the dual indication test. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 15 of 58...
  • Page 16: Short Yellow Monitoring

    LED Thresholds: When LED Thresholds is enabled the monitor senses Greens, Yellows, Reds, and Walks as ON when their voltage is above 70V and OFF when below 50V for the short Yellow test. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 16 of 58...
  • Page 17: Field Check Monitoring

    Port 1 Disable: Port 1 failures will be ignored when this input is below 8V Type Select: Port 1 failures will be ignored when this input is in the Type 12 mode (Unterminated or above 16V Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 17 of 58...
  • Page 18: Volt Monitor I

    When the CVM input is detected as improper for more than 175 milliseconds, the monitor generates a fault. A CVM failure during the programmed Minimum Flash time or during a monitor Power Failure shall not cause a fault. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 18 of 58...
  • Page 19: 2.5.12 Local Flash

    Power loss or power interruption will not reset this fault. The Reset log will record the resetting of this fault. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 19 of 58...
  • Page 20: 2.5.14 Programming Card Absent Monitoring

    Red Fail fault will only occur if the parent channel has no outputs on and the Green, Walk, and optionally the Yellow of the child channels have no output on. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 20 of 58...
  • Page 21: Flashing Yellow Arrow Monitoring

    2.6.3 Flashing Yellow Arrow Monitoring Configuration: The Flashing Yellow Arrow (FYA) left turn configuration consists of four different settings. See Reno A&E Application Note AN-005 for more information and detailed examples. FYA Enable - Turning this feature ON will activate the other FYA features (FYA Childs, FYA Ignore Yellow Conflict, and FYA Driver is Yellow) and also disables the Co-Channel features.
  • Page 22: Led Thresholds

    Configuration: The setting of Modified CVM Latch determines if this feature is active. This feature only has an effect if the CVM Latch jumper is installed on the programming card. The testing default for this feature is set to no. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 22 of 58...
  • Page 23: Volt Dc Monitoring

    Configuration: This is a factory option and cannot be changed by the user. If this function is required but it is not active, contact Reno A&E Technical Support for assistance. This feature is set to OFF for units sold in the United States and set to ON for units shipped to Canada.
  • Page 24: Event Logging

    Yellows, Reds, and Walks; RMS Voltages of all Greens, Yellows, Reds, and Walks; Status of all DC inputs; Status of Red Enable; AC Line Voltage; Red Enable Voltage; and DC Input Voltages. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 24 of 58...
  • Page 25: Logging Options

    This prevents any false faults or missed faults due to an internal power supply malfunction. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 25 of 58...
  • Page 26: Diagnostic Codes

    The DSP is indicating that it has a diagnostic error. During the Boot Process 8000h The fault identified above was found during the boot process. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 26 of 58...
  • Page 27: Specifications

    NPUTS +24 VDC Inputs: Fault....< +18 VDC No Fault....> +22 VDC +12 VDC Input: Fault....< +10.75 VDC No Fault.... > +11.5 VDC Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 27 of 58...
  • Page 28: Timing Functions

    Flashing if state changes are > 200 msec and < 600 msec Typical .... 500 msec LASHING No Fault ..< 1400 msec Respond ..>1600 msec Typical ..1500 msec Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 28 of 58...
  • Page 29: Connector Pin Assignments

    Cabinet Interlock B Cabinet Interlock B Channel 14 Yellow Channel 6 Walk Channel 16 Green Channel 4 Walk Spare 2 Spare 2 Type Select Type Select Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 29 of 58...
  • Page 30 Not Used (Terminated) RX Data - No Connection Port 1 Disable (0 VDC = Disable) RX Clock - Earth Ground TX Data - Reserved TX Clock - Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 30 of 58...
  • Page 31: Programming Card Pin Assignments

    Jumper Jumper Open Jumper Open Jumper Open Jumper Jumper Jumper Jumper Open Open Jumper Jumper Open Jumper Jumper Jumper Jumper Open Jumper Jumper Jumper Jumper Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 31 of 58...
  • Page 32: User Interface

     Channel Green, Yellow, and Walk Inputs  Output Relay  CVM  +24V Monitor I  +24V Monitor Inhibit  Cabinet Interlock  Type Select Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 32 of 58...
  • Page 33: Graphic Display Menu Structure

    Status DC Inputs Ethernet Port Stats DC Processor Com Stats Log View Config Pending Diag Stats SDLC Speed Stats Logging Thresholds Config Fault Location PC Factory Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 33 of 58...
  • Page 34: Front Panel Display And Pushbuttons

    When a fault is displayed at the Run Time display, pressing the HELP pushbutton will display information about this type of fault and how to troubleshoot it. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 34 of 58...
  • Page 35: Run Time Display

    Press the ESCAPE pushbutton to move backward through the menu selections. The monitor will automatically select the item on the menu that was just exited as a reminder of where you have been. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 35 of 58...
  • Page 36: Identification Menu

    GATEWAY IP – The Gateway IP address can be user configured from 0.0.0.0 to 255.255.255.255. The factory default setting is 0.0.0.0. This field is to support future features and currently is not used. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 36 of 58...
  • Page 37: Configuration Menu

    NOTE: The monitor will provide an audible confirmation of restoration of a previous configuration by sounding the buzzer (five chirps). Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 37 of 58...
  • Page 38: Testing Defaults

    +24V Monitor inputs return to the valid (> +22VDC) state and the Minimum Flash time has expired. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 38 of 58...
  • Page 39: Dual Indication / Field Check

    See Section 2.6.3 for more detailed information on Flashing Yellow Arrow Monitoring. See Reno A&E Application Note AN-005 for more information and detailed examples. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 39 of 58...
  • Page 40: Co-Channel Child Settings

    Voltages between these thresholds may be sensed as valid or invalid. See Section 2.6.7 for more information. The factory default for this feature is NO. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 40 of 58...
  • Page 41: Logging Options

    Therefore, if you do not provide the correct information, the wizard will probably not generate the correct configuration. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 41 of 58...
  • Page 42: General Questions

    Yellow arrow display, select GRN. If the Yellow of the Channel with FYA will be the color driving the Flashing Yellow arrow display, select YEL. This will be the same for all Flashing Yellow arrow drivers. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 42 of 58...
  • Page 43: Left Turn Summary

    (rounded up or down to the nearest whole number). The factory default for this setting is 100MS. 4.6.2.2.2 User Unit Information See Section 4.6.1.1 Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 43 of 58...
  • Page 44: Factory Unit Information

    Press the ENTER pushbutton to view the Resets Log. Use the left (◄) or right (►) pushbutton and the up (▲) or down (▼) pushbutton to scroll through the entries. Press the ENTER pushbutton or the ESCAPE pushbutton to exit. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 44 of 58...
  • Page 45: View Configurations Log Menu

    Use the up (▲) or down (▼) pushbutton to select the entry to view. Use the left (◄) or right (►) pushbutton to scroll through the entry selected. Press the ENTER pushbutton or the ESCAPE pushbutton to exit. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 45 of 58...
  • Page 46: View Signal Sequence Log

    (▲) or down (▼) pushbutton to change the highlighted setting. Press the ENTER pushbutton to accept and store the New Date, Time, and/or Daylight Saving Time settings. Press the ESCAPE pushbutton to exit. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 46 of 58...
  • Page 47: View / Set Daylight Saving Time Ahead

    +24V Inhibit, CVM, Type Select, Local Flash, External Reset, and the External Watchdog inputs. Status of the Port 1 Disable is displayed. This display is view only. Press the ENTER pushbutton or the ESCAPE pushbutton to exit. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 47 of 58...
  • Page 48: Diagnostic Info

    Transfer Faults, and Shift Error Faults. If you experience a Diagnostic fault, record all of the values on this screen and contact Reno A&E Tech Support for guidance. This display is view only. Press the ENTER pushbutton or the ESCAPE pushbutton to exit.
  • Page 49: Diagnostic Statistics Menu

    The features and data accessible within the Factory Diagnostics menu and submenus are intended for use by qualified Test and Technical Support personnel only. Should the need arise, the user will be instructed on the correct use of these features and data. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 49 of 58...
  • Page 50: Front Panel Led Indicators

    When the monitor Output relay contacts are transferred to the fault condition and the monitor is not timing Minimum Flash, a fault indicator will be illuminated to identify the source of the fault. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 50 of 58...
  • Page 51: Function Disabled Indication

    The PRGM CARD indicator will flash at a five Hz rate if a Reno A&E supplied programming card which has a defective serial EEPROM is inserted in the programming card slot and the device (the EEPROM) is activated.
  • Page 52: Diagnostic Display Mode

    FYA Settings Co-Channel Configuration 2 Channel 1 Channel 1 Permissives Channel 16 Prior Fault 1 FYA Settings Co-Channel Channel 16 Channel 16 Prior Fault 20 Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 52 of 58...
  • Page 53: Ethernet Ip Address

    In the example shown, Per Channel Red Enable is enabled for all channels, Channels 3, 6, 9, and 12 have Minimum Yellow Change Disable jumpers installed; and Dual Indication / Field Check is enabled for all channels. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 53 of 58...
  • Page 54: Permissive Displays

    Monitoring but the feature is not enabled; Type 16 Only mode is enabled; the Per Channel Red Enable / Co-Channel feature is enabled; the 24V-2 To 12VDC feature is enabled; and Flashing Yellow Arrow Monitoring is enabled. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 54 of 58...
  • Page 55: Flashing Yellow Arrow Displays

    If the display reverts back to AC Line Voltage while trying to access a particular prior fault, it means that the monitor does not have a prior fault saved for the prior fault being accessed. Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 55 of 58...
  • Page 56: 4.10 Program Card Change Display

    Reno A&E monitors. This feature allows a monitor to be replaced without the need for a laptop even if the replacement monitor is another Reno A&E monitor but not the same model (MMU1600 or MMU1600D). Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL...
  • Page 57: Firmware Upgrade

    7) On the Code Loader form that appears, click on the file folder icon after the file name. 8) Select the file that was just downloaded from the Reno A&E web site. If more than one file was in the downloaded file, select the one ending with BOOTCODE.RAE.
  • Page 58 Status DC Inputs Ethernet Port Stats DC Processor Com Stats Log View Config Pending Diag Stats SDLC Speed Stats Logging Thresholds Config Fault Location PC Factory Model MMU-1600G Series Op Man - Ver 1.07.23 - Rev 20151026DL Page 58 of 58...

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