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Table of Contents
Summary of Contents for Flom 300 Series
- Page 1 Instruction Manual INTELLIGENT PUMP Model 300 Series CORPORATION...
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Page 2: Table Of Contents
INTELLIGENT PUMP Model 300 Series Instruction Manual Contents: 1. Introduction…………………………………………………………………. 1.1 How IP300 Works………………………………………………..1 1.2 Technical Specifications………………………………………... 2. Installation…………………………………………………………………..3 2.1 Unpacking and Inspection……………………………………… ..3 2.2 Tubing……………………………………………………………. 2.3 Priming the Pump………………………………………………..4 3. Operation…………………..……………………………………………….. 3.1 Layout of Front and Rear Panels……………………………… ..5 3.2 Functions of Parts and Keys……………………………………... -
Page 3: Introduction
1. Introduction This instruction manual is designed to provide the user the necessary information for installation, safe operation, and maintenance of the Intelligent Pump Series 300 (IP300). Please read carefully and thoroughly before the operation. 1. 1 How IP 300 Works The Intelligent Pump Series 300 is designed to reduce the pulsation problem that is common to all the High Performance Liquid Chromatography pumps. -
Page 4: Technical Specifications
1. 2 Technical Specifications Model 301M Max. Pressure (PEEK) Max. Pressure (Stainless Steel 316) Flow Rates (ml/min) 0.001 ~ 0.999 0.01 ~ 9.99 0.1 ~ 50 ±2 Flow Accuracy (%) ±0.3 RSD Flowrate Precision (%) Delivery System Dual Piston Pump Wetted Materials PEEK, Sapphire, Ruby, PCTFE Features... -
Page 5: Installation
IP300. Do not use tools to tighten non-metal tee joints, nuts and plugs or it may damage the connections. If you find any of the listed accessories defective, please notify FLOM Corporation immediately. The warranty does not cover the cost of repair if the damage was caused by the use of non-FLOM products. -
Page 6: Tubing
Tubing Connect the inlet tube to the flow inlet. Connect the outlet tube to the flow outlet. For tubing, use the PTFE tube included in the package. Priming the Pump Activate the pump and set the flow rate at 1ml/min. Connect a syringe connector to the drain outlet and turn the drain valve about 90 degrees counterclockwise. -
Page 7: Operation
3. Operation Layout of Front and Rear Panels 1. LED Display 7. Pump Start / Stop Key 13. Outlet Check Valves 2. Flow Volume LED 8. Down Key 14. Dual Pumphead 3. Flow Pressure LED 9. Up Key 15. Cleaning Ports 4. - Page 8 18. RS1 Port 22. Main Power Switch 19. RS2 Port 23. Power Supply Inlet 20. Remote Control Connection 24. Ground Connection 21. Cooling Fan 25. Fuse Box...
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Page 9: Functions Of Parts And Keys
The solvent flows in from this outlet. This inlet should be connected with a tube to a solvent container or a degasser. 17. RS1 Port (In) It connects with any one of FLOM Gradient Controller 300 Series. (Port type: RS-232C Inlet) - Page 10 18. RS2 Port (Out) It connects with any one of the FLOM pressure pumps. (Port type: RS-232C Outlet) 19. Remote Control The Remote Control Port transmits following signals: Pressure level (at 0.1V per 10Mpa). Pump Start Pump Stop Program End (for Gradient Controller 300 Series)
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Page 11: Selecting Flow Rate, Flow Pressure And Pressure Limit
Selecting Flow Rate, Flow Pressure and Pressure Limit First, press SET key to select from three choices: flow rate, flow pressure and pressure limit. A different LED indicator (FLOW, PRES, and P. LIM.) will light up each time you press the SET key, and the LED Display will show the value of each selection. -
Page 12: Maintenance
4. Maintenance Cleaning the Piston Often, the pump seal is damaged by crystals left on the piston by dried solutions. To prevent crystallization, connect tubes to the cleaning ports as shown on the picture below and flush out the deposited crystal from the pump head with distilled water. Replacing the Piston Seal The piston seal needs to be replaced periodically to prevent solvent leakage. -
Page 13: Pump Head Configuration
Pump Head Configuration The picture below shows components of the IP300 pump head. Use this as a reference for parts replacement. 1. Pump Head Seal Backup Plate 2. Piston Seal and small O-Ring Metal Spring 3. Seal Backup Washer Piston Adapter 4. -
Page 14: Check Valve Configuration
Check Valve Configuration Check valve internals are shown on the picture below. Use this as a reference when you assemble and disassemble check valves for cleaning purpose. 1. 1/16 Valve Cartridge 6. Seat Holder 2. 1/16 Valve Cartridge 7. End Seal* 3. -
Page 15: Troubleshooting
Run the prime purge mode to remove the air from the pump heads and check valves. If the error still persists, clean the check valves with an ultrasonic bath. Contact FLOM Corporation if these solutions fail to solve the problem. -
Page 16: List Of Replacement Parts
Contact FLOM Corporation at the address shown below and provide part number and product name. The parts listed above are only a fraction of products offered by FLOM Corporation. If you cannot find the parts in the list, contact FLOM Corporation and provide a detailed description of what you need. -
Page 17: Safety Instructions
DO NOT DISASSEMBLE THE IP300 AND ATTEMPT TO FIX OR MODIFY IT YOURSELF! If you desire to modify the IP300, or to fix IP300 that is malfunctioning, contact FLOM Corporation and let our qualified engineers repair the IP300 or make necessary changes. - Page 18 If no visible problems are detected and the abnormality continues, contact FLOM Corporation immediately. Do not bent, step on, or stack heavy materials on the power cord. Do not bundle power cords.
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Page 19: Warranty Information
7. Warranty Information FLOM Statement of Limited Warranty All of us at FLOM Corporation thank you for purchasing FLOM Intelligent Pump 300 Series (IP300). We provide a 1-year warranty, and it is subject to the following limitations: This warranty herein applies only to FLOM Intelligent Pump 300 Series and its accessories packaged by FLOM Corporation and its authorized manufacturers. - Page 20 If you have any questions regarding this warranty, contact FLOM Corporation at the address below: FLOM Corporation Phone: +81-428-30-7451...