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power automation PA 9000 Installation Instructions Manual

Stp220 cnc control
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  • Page 1 PA 9000 Installation instructions STP220 CNC control...
  • Page 2 Power Automation GmbH CNC-Automatisierungstechnik Gottlieb-Daimler-Str. 17/2 74385 Pleidelsheim Germany Telephone: +49-7144-899-0 Fax: +49-7144-899-299 E-mail: info@powerautomation.com Internet: www.powerautomation.com Original installation instructions Version 4.0 ©2017 Power Automation GmbH 21.02.2017...

  • Page 3: Table Of Contents

    PA 9000 STP220 CNC control Table of contents Table of contents General information..............7 Information on this manual..........7 Explanation of symbols............7 Limitation of liability............9 Copyright................9 Warranty terms..............9 Customer service............. 10 Safety..................11 Customer's responsibility..........11 Personnel requirements...........
  • Page 4 Dimension sheet.............. 85 Electromagnetic compatibility.......... 85 Installation guidelines............87 Installation................91 Prerequisites and preparations........91 5.1.1 General requirements........... 91 Mounting the PA 9000 STP220........92 Transport, packaging and storage......... 95 Transport................. 95 Packaging................ 95 Storage................97 Maintenance................99 Safety notes..............99 Maintenance schedule.............
  • Page 5 PA 9000 STP220 CNC control Table of contents 9.1.1 Service addresses............106 Spare parts..............107 Return policy and procedure.......... 108 Training................110 10 Dismounting and decommissioning........111 EC Declaration of Conformity..........113 12 Proof of change..............115 13 Glossary.................. 117 14 Index..................
  • Page 6 PA 9000 STP220 CNC control Table of contents 21.02.2017 | 6...

  • Page 7: General Information

    PA 9000 STP220 CNC control General information 1 General information 1.1 Information on this manual General Information This installation manual provides important information on how to work with the control unit safely and efficiently. The installation manual is part of the control unit, must always be kept in the control unit's direct proximity and should be available for the per- sonnel at any time.
  • Page 8 PA 9000 STP220 CNC control General information … highlights hazards caused by electric current. There is a L DANGER danger of serious injury or death if the safety notes are not com- plied with. Additional symbols and high- The following symbols and highlights are used to distinguish...

  • Page 9: Limitation Of Liability

    Passing this installation manual on to third parties, duplication of any kind – even in form of excerpts – as well as the use and/or disclosure of the contents without the written consent of Power Automation is not permitted. Violations oblige to compensation. The right for further claims remains reserved.

  • Page 10: Customer Service

    For information on whom to contact by phone, fax, e-mail or via the internet, see Power Automation's address on page 2. Additionally, Power Automation staff is always interested in receiving new information and experiences resulting from the use of our prod- ucts, which could be of great value for future improvements.

  • Page 11: Safety

    PA 9000 STP220 CNC control Safety 2 Safety 2.1 Customer's responsibility The control unit is used for commercial purposes. The operating com- pany is thus subject to the legal obligations concerning industrial safety. The safety, accident prevention and environmental protection regula-...

  • Page 12: Personnel Requirements

    PA 9000 STP220 CNC control Safety 2.2 Personnel requirements 2.2.1 Qualifications Danger of injury in case of insufficient qualification! L WARNING – Only those persons who have been specified in the corre- sponding chapters of this installation manual should be entrusted with the listed types of work.

  • Page 13: Intended Use

    The control unit is to be used exclusively to control CNC machines of a supported number of axes which are in accordance with the types cleared by Power Automation. Prerequisite for the intended use of the control unit is proper configuration as described in the installation man- uals provided by Power Automation.

  • Page 14: Personal Protective Gear

    PA 9000 STP220 CNC control Safety 2.5 Personal protective gear Wearing of personal protective gear is required to minimize health haz- ards and damage when working with the control unit. Always wear the protective equipment that is necessary for the respective task when working.
  • Page 15 PA 9000 STP220 CNC control Safety Observe the safety instructions listed here, and the warnings in subsequent chapters of this installation manual, to reduce health hazards and to avoid dangerous situations. Danger to life caused by electric current! L DANGER Touching conductive parts causes a direct danger to life.

  • Page 16: Safety Devices

    PA 9000 STP220 CNC control Safety Malfunction due to discharged buffer battery! L CAUTION The control unit's CMOS settings are buffered by a battery. If this battery is discharged completely the CMOS settings are lost. Mal- functions of the control unit may result.

  • Page 17: Conduct In A Dangerous Situation And In Case Of Accidents

    PA 9000 STP220 CNC control Safety 2.9 Conduct in a dangerous situation and in case of accidents Preventive Measures Stay informed about locations of first aid equipment (first aid kit, covers, etc.) and fire extinguishers at the site of installation.

  • Page 18: System Protection

    Initial State Automated regular anti-virus scanning and manual scanning of files copied to the control unit are advised by Power Automation as needed. To protect the system against virus attacs or other system failures, it is recommended to take the following measures: Either don't connect the CNC to the Internet or assure it is con- nected via a managed firewall.
  • Page 19 PA 9000 STP220 CNC control Safety Fig. 1: Start of the FBWF interface Click on the little lock and the FBWF interface shows up the folling window (Fig. 2). After delivery, the FBWF is in state "enabled". You must put it into the state "disabled"...

  • Page 20: Pa Recovery Stick

    PA Accessories Manual. The PA Recovery Stick is an All-in-One Solution for checking, testing and most of all recovering and restoring the PA 8000 / PA 9000 control. The main feature of the PA Recovery Stick is to give the user the ability to recover and restore the complete HDD of his PA 8000 / 9000 control if somehow a data loss or a system crash has occurred.

  • Page 21: Environmental Protection

    Electronic Components Electronic components are considered special waste. They must be properly disposed of. Power Automation will accept the control unit to properly dispose of its components upon decommissioning. Follow the standard return procedure, as described in Ä Chapter 9.3 “Return policy and procedure”...
  • Page 22 PA 9000 STP220 CNC control Safety Overview The labels listed hereunder are located at the positions shown in Fig. 3. Fig. 3: Label Positions Type Plate License Operating system Material Warranty seal 21.02.2017 | 22...
  • Page 23 PA 9000 STP220 CNC control Safety Type Plate The type plate includes the following information: Manufacturer address 'CE'-sign Control unit model Serial number Article number Connection values Fig. 4: Type Plate (Example) Operating System Product Key The label affixed to the side of the control unit next to the type plate provides the operating system's product key.
  • Page 24 – Never open the control unit, or you will lose your material warranty. – Always contact Power Automation, if extensions, repairs or modifi- Ä Chapter 9 “Service and return cations are required (see process” on page 105). Broken or removed seals void all material warranty provided by Power Automation.

  • Page 25: Design And Function

    PA 9000 STP220 CNC control Design and function 3 Design and function 3.1 Overview Back/Side View Fig. 6: Overview Back view Side view 21.02.2017 | 25...

  • Page 26: Brief Description

    PA 9000 STP220 CNC control Design and function Model Configurations The PA 9000 STP220 is shipped in four models containing the fol- lowing modules and interfaces. Model Description PC interfaces PA 9000 STP 220 Control unit with integrated 21.5'' capacitive touch display and...

  • Page 27: Ethercat  Interface

    PA 9000 STP220 CNC control Design and function 3.3 EtherCAT interface â Overview Fig. 7: EtherCAT connector position (10) The hardware provides a single EtherCAT connector. This connector â provides the EtherCAT interface for communication with EtherCAT â â devices approved by Power Automation.
  • Page 28 PA 9000 STP220 CNC control Design and function Connection Requirements EtherCAT drives must be wired toward the control unit's EtherCAT â â connector in a daisy chain setup. Fig. 8: Daisy chain setup PA 9000 STP220 (control unit) e.g. PA ETC Drive Micro e.g.

  • Page 29: Pc Connectors

    PA 9000 STP220 CNC control Design and function 3.4 PC connectors Overview The control unit provides a number of standard PC interface connec- tors for various input and output applications (see Fig. 9). Fig. 9: Overview PC connectors 2 x USB 3.0 connector 2 x USB 3.0 connector...
  • Page 30 PA 9000 STP220 CNC control Design and function Ethernet / EtherCAT Connector The Ethernet connector allow connection of the control unit to local (3,4,10) area networks. Fig. 10: Ethernet connector (RJ 45) Malfunctions and damage to the control unit! NOTICE The control unit provides three RJ 45 connectors.
  • Page 31 PA 9000 STP220 CNC control Design and function USB 2.0 Connectors (12,13) The USB port allows connection of USB peripherals. The control unit includes 1 standard USB 2.0 type A ports. Fig. 11: USB connector 2.0 (Type A) Property Value...
  • Page 32 PA 9000 STP220 CNC control Design and function USB 3.0 Connectors (1,2) The USB ports allow connection of USB peripherals. The control unit includes 2 standard USB 3.0 type A ports. Fig. 12: USB connector 3.0 (Type A) Property Value...
  • Page 33 PA 9000 STP220 CNC control Design and function USB 2.0 Connector (Recovery) (5) Fig. 13: USB connector (Recovery) Property Value Pins Connector type USB 2.0 Type A Max length 5 m (16.5 ft) Pin (Fig. 11) Assignment USB VBUS Shell Shield 21.02.2017 | 33...
  • Page 34 PA 9000 STP220 CNC control Design and function Power Button (6) Fig. 14: Power button 21.02.2017 | 34...
  • Page 35 PA 9000 STP220 CNC control Design and function (X5) Serial Port Connector (8) Fig. 15: Serial port connector (Sub-D 9) Property Value Pins Connector type sub-D Gender male Signal type RS232 Maximum cable length 15 m (49 ") Assignment (Fig. 15)
  • Page 36 PA 9000 STP220 CNC control Design and function Power connector (9) Fig. 16: Power connector Property Value Pins Connector type sub-D Gender female Signal type RS232 Maximum cable length 20 m (66 ") Assignment Color Signal Descrip- (Fig. 16) tion...
  • Page 37 PA 9000 STP220 CNC control Design and function Assignment Color Signal Descrip- (Fig. 16) tion Em_Stop_O2 Emergency Stop OUT2 NC_STOP greypink NC STOP DRIVE_OFF browngreen Drive OFF 0V STP220 Green 0V Power supply STP220 0V STP220 Yellow 0V Power supply...
  • Page 38 PA 9000 STP220 CNC control Design and function MPG connector (11) Fig. 17: MPG connector Fig. 18: MPG connector - Pins Property Value Pins Gender male Pin (Fig. 18) Assignment 24V Wheel1 24V Wheel 2 24V Confirm1 24V Confirm2 H Gray Inc 1...
  • Page 39 PA 9000 STP220 CNC control Design and function Pin (Fig. 18) Assignment Shield 2 Shield 1 H foil 3 H foil 2 H foil 1 H Gray Inc 3 H Gray Inc 2 EMSTOPout 1 EMSTOPin 1 EMSTOPout 2 EMSTOPin 2 To connect the handheld panel (PA MPG 100 PRO), you have to con- nect it via the spiral cable to the MPG connector (Fig.

  • Page 40: X20) Pa Usb Software Dongle Connector

    PA 9000 STP220 CNC control Design and function 3.5 (X20) PA USB software dongle connector Fig. 19: PA USB software dongle connector (7) Always use this preconfigured port to connect the PA USB soft- ware dongle. LED status Dongle LED status The PA dongle driver is not installed or not working properly.

  • Page 41: Ethercat -Interface (Pasio)

    PA 9000 STP220 CNC control Design and function 3.6 EtherCAT -interface (PASIO) â Overview The control unit's interfaces are extendable via the EtherCAT inter- â face. A variety of I/O and axes extension modules (PASIO) can be connected to the connector.

  • Page 42: Connection Cable Cab Stp220 Mcp Io Ext

    PA 9000 STP220 CNC control Design and function 3.7 Connection cable CAB STP220 MCP IO EXT Assembly Remove the cable sheath for 60mm on the Sub-D connector side Put the crimp contact wires and mount the Sub-D connector according to the wiring list below (see Ä...

  • Page 43: Machine Control Panel (Mcp)

    PA 9000 STP220 CNC control Design and function 3.8 Machine Control Panel (MCP) PA STP220 STD HML The machine control panel (MCP) (Fig. 24) is pre-mounted and wired to the Smart Touch Panel from the factory. The PA STP220 STD HML has the following features:...
  • Page 44 PA 9000 STP220 CNC control Design and function PA STP220 STD HMR The machine control panel (MCP) (Fig. 24) is pre-mounted and wired to the Smart Touch Panel from the factory. The PA STP220 STD HMR has the following features:...
  • Page 45 PA 9000 STP220 CNC control Design and function PA STP220 STD HCL The machine control panel (MCP) (Fig. 24) is pre-mounted and wired to the Smart Touch Panel from the factory. The PA STP220 STD HCL has the following features:...
  • Page 46 PA 9000 STP220 CNC control Design and function PA STP220 STD HCR The machine control panel (MCP) (Fig. 24) is pre-mounted and wired to the Smart Touch Panel from the factory. The PA STP220 STD HCR has the following features:...
  • Page 47 PA 9000 STP220 CNC control Design and function Labeling Set With the PA labeling set it is possible to label the Switches 1 to 12 indi- vidually. The set includes several labels to describe the individual switches (Fig. 26). Fig. 26: Labels (examples) Furthermore there is also a tool to open the switch covers to insert the labels (Fig.
  • Page 48 PA 9000 STP220 CNC control Design and function Replacement Of The Labels Set the labelling tool at the push botton with the round side (see Fig. 28). Move the Labelling Tool slightly up and pull it carefully (see Fig. 29).

  • Page 49: Pdo Data Mapping For Mcp (Ethercat Slave)

    PA 9000 STP220 CNC control Design and function 3.8.1 PDO Data mapping for MCP (EtherCAT Slave) The machine control panel (MCP) is an EtherCAT Slave device. The internal EtherCAT connection is already made in the delivery state. The MCP must be integrated in the EtherCAT Network Information (ENI) file, created with the PA ETC Engineer software.
  • Page 50 PA 9000 STP220 CNC control Design and function Byte No. RXPDO Description Address 0x1A0A Gray Board Switches G0/G1 (CUT Ver- Ä “Gray Board Switches G0/G1 - CUT Ver- sion) sion” on page 74 Ä “Override/ Handwheel counter (CUT ver- 0x1A0B...
  • Page 51 PA 9000 STP220 CNC control Design and function MCP220 MILL Right Button Layout Fig. 30: MCP220 MILL Right Button Layout MCP220 MILL Left Button Layout Fig. 31: MCP220 MILL Left Button Layout 21.02.2017 | 51...

  • Page 52: Plc Mapping

    PA 9000 STP220 CNC control Design and function 3.8.1.1 PLC Mapping Table 4: Input Bytes Byte No. Description Bit No. Function MILL Right Function MILL Left 1 - 3 Board revision FPGA Board ID 4 - 8 Board ID Global error bit Watchdog Timeout Flag Ambient temperature >55°C...
  • Page 53 PA 9000 STP220 CNC control Design and function Byte No. Description Bit No. Function MILL Right Function MILL Left MPG Switch 1 (MPG SW1) MPG Switch 2 (MPG SW2) MPG Switch 3 (MPG SW3) MPG Switches 1 reserved MPG Confirmation Switch (MPG CONFSW)
  • Page 54 PA 9000 STP220 CNC control Design and function Byte No. Description Bit No. Function MILL Right Function MILL Left Slave User Board Switch 3 (SUB2_SW3) reserved Spindle Stop (GB_SP Stop) Spindle counter clockwise (GB_SP CCW) Spindle clockwise (GB_SP CW) Spindle override switch 1 (GB_SP OVR1)
  • Page 55 PA 9000 STP220 CNC control Design and function Table 5: Output Bytes Byte No. Description Bit No. Function MILL Right Function MILL Left Clear errors MPG Clear handwheel counter reserved FPGA Board CMD Set Watchdog counter to max count Set Watchdog counter to min count (trigger)
  • Page 56 PA 9000 STP220 CNC control Design and function Byte No. Description Bit No. Function MILL Right Function MILL Left Spindle CounterClockWise button LED Spindle Clockwise button LED 4 - 8 reserved reserved 1 - 8 reserved Test Data 1 1 - 8...

  • Page 57: Spindle Override Switch / G1 Override Switch

    PA 9000 STP220 CNC control Design and function 3.8.1.2 Spindle Override Switch / G1 Override Switch Table 6: GB_SP_OVR (Spindle Override Switch) Truth Table / GB_G1_OVR (G1 Override Switch) Truth Table Switch position GB_SP_OVR_1 GB_SP_OVR_2 GB_SP_OVR_4 GB_SP_OVR_8 GB_SP_OVR_1 21.02.2017 | 57...

  • Page 58: G0 Override Switch

    PA 9000 STP220 CNC control Design and function 3.8.1.3 G0 Override Switch Switch position GB_G0_OVR_2 GB_G0_OVR_4 21.02.2017 | 58...

  • Page 59: Mpg Switches

    PA 9000 STP220 CNC control Design and function 3.8.1.4 MPG Switches Fig. 32: MPG Table 7: MPG_AXSW Truth Table Axis MPG AXSW_C MPG AXSW_B MPG AXSW_A 21.02.2017 | 59...

  • Page 60: Input Bytes

    PA 9000 STP220 CNC control Design and function Table 8: MPG_RTSW Truth Table Rate MPG RTSW_C MPG RTSW_B MPG RTSW_A 1000 3.8.1.5 Input bytes FPGA Board ID Table 9: FPGA Board ID Input Byte 1 / 0x1A00 Description Board revision code The value 111 is reserved for revision expansion.
  • Page 61 PA 9000 STP220 CNC control Design and function FPGA Board Status Table 10: FPGA Board Status Input Byte 2 / 0x1A01 Description Global Error bit 1 = global error bit set 0 = no error (default) Read Watchdog timeout flag...
  • Page 62 PA 9000 STP220 CNC control Design and function Serial Bus configuration Byte 1 Table 11: Serial Bus configuration Byte 1 Input Byte 3 / 0x1A02 Description MCP Base Board, no HW 1 = Base board w/o handwheel connected 0 = no base board connected (default)
  • Page 63 PA 9000 STP220 CNC control Design and function Serial Bus configuration Byte 2 Table 12: Serial Bus configuration Byte 2 Input Byte 4 / 0x1A02 Description Reserved Test Data Byte 1 Table 13: Test Data Byte 1 Input Byte 5 / 0x1A03...
  • Page 64 PA 9000 STP220 CNC control Design and function Test Data Byte 2 Table 14: Test Data Byte 2 Input Byte 6 / 0x1A03 Description Reserved for EtherCAT testing 21.02.2017 | 64...
  • Page 65 PA 9000 STP220 CNC control Design and function Base Board Switches Table 15: Base Board Switches - Function MILL Right Input Byte 7 / 0x1A04 Description Drive ON 1 = Drive ON set 0 = Drive ON not set (default)
  • Page 66 PA 9000 STP220 CNC control Design and function Input Byte 7 / 0x1A04 Description Drive OFF 1 = Drive OFF set 0 = Drive OFF not set (default) Emergency STOP 1 = Emergency STOP set 0 = no Emergency STOP set (default)
  • Page 67 PA 9000 STP220 CNC control Design and function Base Board MPG Switches 1 Table 18: Base Board MPG Switches 1 Input Byte 9 / 0x1A06 Description MPG SW1 1 = MPG SW1 set 0 = MPG SW1 not set (default)
  • Page 68 PA 9000 STP220 CNC control Design and function Base Board MPG Switches 2 Table 19: Base Board MPG Switches 2 Input Byte 10 / 0x1A06 Description MPG AXSW_A 1 = MPG Axis selection signal A set 0 = MPG Axis selection signal A not set (default)
  • Page 69 PA 9000 STP220 CNC control Design and function Base Board MPG HW Counter LB Table 20: Base Board MPG HW Counter LB Input Byte 11 / 0x1A07 Description MPG Handwheel counter low byte Base Board MPG HW Counter HB Table 21: Base Board MPG HW Counter HB...
  • Page 70 PA 9000 STP220 CNC control Design and function User Board Switches 1/ Slave Table 22: User Board Switches 1/ Slave Board 1 Switches Board 1 Switches Input Byte 13 / 0x1A08 Description UB_SW1 1 = User Board Switch 1 set...
  • Page 71 PA 9000 STP220 CNC control Design and function User Board Switches 2/ Slave Table 23: User Board Switches 2/ Slave Board 2 Switches Board 2 Switches Input Byte 14 / 0x1A09 Description UB_SW1 1 = User Board Switch 1 set...
  • Page 72 PA 9000 STP220 CNC control Design and function Gray Board Switches 1 Table 24: Gray Board Switches 1 Input Byte 15 / 0x1A0A Description GB_SP_STOP 1 = Gray Board Spindle Stop Switch set 0 = Gray Board Spindle Stop Switch not set...
  • Page 73 PA 9000 STP220 CNC control Design and function Gray Board Switches G0/G1 Table 25: Gray Board Switches G0/G1 Input Byte 16 / 0x1A0A Description GB_G1_OVR_1 1 = G1 override selection signal 1 set 0 = G1 override selection signal 1 not set...
  • Page 74 PA 9000 STP220 CNC control Design and function Gray Board Switches G0/G1 - CUT Table 26: Gray Board Switches G0/G1 Version Input Byte 16 / 0x1A0A Description GB_G1_OVR_1 Joystick right GB_G1_OVR_2 Joystick up GB_G1_OVR_4 Joystick left GB_G1_OVR_8 Joystick down Override/ Handwheel counter (CUT...
  • Page 75 PA 9000 STP220 CNC control Design and function Override/ Handwheel counter (CUT Table 28: Override/ Handwheel counter (CUT version) HB version) HB Input Byte 18 / 0x1A0B Description Override counter high byte 21.02.2017 | 75...

  • Page 76: Output Bytes

    PA 9000 STP220 CNC control Design and function 3.8.1.6 Output bytes FPGA Board Command Register Table 29: FPGA Board Command Register Output Byte 1 / 0x1600 Description CLEAR Errors 1 = All errors are cleared 0 = default MPG Clear Handwheel counter...
  • Page 77 PA 9000 STP220 CNC control Design and function Base Board LEDs Table 30: Base Board LEDs - Function MILL Right Output Byte 2 / 0x1601 Description DRON_LED 1 = Drive ON LED is on 0 = Drive ON LED is off...
  • Page 78 PA 9000 STP220 CNC control Design and function Output Byte 2 / 0x1601 Description Reserved Reserved Reserved Reserved User Board 1 LEDs Table 32: User Board 1 LEDs Output Byte 3 / 0x1602 Description SW1_LED 1 = SW1 LED is on...
  • Page 79 PA 9000 STP220 CNC control Design and function User Board 2 LEDs Table 33: User Board 2 LEDs Output Byte 4 / 0x1603 Description SW1_LED 1 = SW1 LED is on 0 = SW1 LED is off SW2_LED 1 = SW2 LED is on...
  • Page 80 PA 9000 STP220 CNC control Design and function Gray Board LEDs Table 34: Gray Board LEDs Output Byte 5 / 0x1604 Description SP STOP_LED 1 = Spindle stop LED is on 0 = Spindle stop LED is off SP CCW_LED...
  • Page 81 PA 9000 STP220 CNC control Design and function Test Data Byte 1 Table 36: Test Data Byte 1 Input Byte 7 / 0x1605 Description Reserved for EtherCAT testing Test Data Byte 2 Table 37: Test Data Byte 2 Input Byte 8 / 0x1605...
  • Page 82 PA 9000 STP220 CNC control Design and function 21.02.2017 | 82...

  • Page 83: Technical Data

    PA 9000 STP220 CNC control Technical data 4 Technical data 4.1 General specifications General Information Property Value Unit Dimensions (WxDxH) 565 x 500 x 182.9 22.25 x 19.69 x 7.20 inch Weight 14.5 31.96 4.2 Connection values Electrical Property Value Unit Input voltage 20.4 - 28.8 V DC...

  • Page 84: Nvsram Mini-Pcie Card For Pa9000 Systems

    PA 9000 STP220 CNC control Technical data 4.4 NVsRAM Mini-PCIe card for PA9000 systems In PA9000 systems, all data that is not changed permanently (like NC programs or machine parameters) are stored on the harddisk of the IPC. Optionally, there is the possibility to store all other CNC data like H, D - Tool correction values or cycle parameters also on the harddisk.

  • Page 85: Dimension Sheet

    PA 9000 STP220 CNC control Technical data 4.5 Dimension sheet Fig. 33: dimension sheet The dimensions are given in milimeters and in inches in parentheses. 4.6 Electromagnetic compatibility The control unit meets the requirements specified in the following standards: Safety Of Machinery...
  • Page 86 PA 9000 STP220 CNC control Technical data Emitted Interference Standard Title Requirement Value EN 55022:2010 Limits [...] of radio disturbance characteris- interfering field strength class B tics EN 61000-6-3:2006 + Generic standards - Emission standard for emitted interference class B...

  • Page 87: Installation Guidelines

    PA 9000 STP220 CNC control Technical data 4.7 Installation guidelines Meaning Of EMC Electromagnetic compatibility (EMC) refers to the ability of an electrical device to work flawlessly in an electromagnetic environment without generating or being susceptible to disturbances. All PA Control units are designed for use in industrial environments and meet high EMC specifications.
  • Page 88 PA 9000 STP220 CNC control Technical data Possible Interference Electromagnetic interferences may interfere with the control unit: Electromagnetic fields (RF coupling) Magnetic fields with power frequency Power supply Protected ground conductor Superbus system Depending on the spreading medium and the distance to the interfer- ence cause, interferences to the control unit occur by means of capaci- tive, galvanic, inductive or radiant coupling mechanisms.
  • Page 89 PA 9000 STP220 CNC control Technical data Please observe at installation! L CAUTION At potential differences between the grounding points, there may be a compensation current via the cable shield grounded at both sides. 21.02.2017 | 89...
  • Page 90 PA 9000 STP220 CNC control Technical data 21.02.2017 | 90...

  • Page 91: Installation

    PA 9000 STP220 CNC control Installation 5 Installation Safety Danger of injury due to improper installation and commissioning! L WARNING Improper installation and commissioning can result in severe per- sonal injury or material damage. Prior to beginning installation, ensure that there is sufficient space to work.

  • Page 92: Mounting The Pa 9000 Stp220

    Always mount the control unit as shown in Fig. 34 with 4xM5-screws. Fig. 34: Mounting of the PA 9000 STP220 It is important, that the PA 9000 STP220 has to be screwed to a L CAUTION support shaft and not directly to a fixed wall. Furthermore the cables which are connected to the PA STP220 have to run without breaks.
  • Page 93 PA 9000 STP220 CNC control Installation EMC Shield Electrical noise may influence the control unit's operation. Locate the control unit at least 300 mm (12 inches) from areas which may transmit electrical noise. Electrical noise may be caused by components such as e.g. trans- formers, coils, drive amplifiers or relays.
  • Page 94 PA 9000 STP220 CNC control Installation 21.02.2017 | 94...

  • Page 95: Transport, Packaging And Storage

    PA 9000 STP220 CNC control Transport, packaging and storage 6 Transport, packaging and storage 6.1 Transport Inspection Check the delivery immediately on receipt for completeness and trans- port damage. Record the extent of transport damage in the transport documents or on the delivery note of the forwarding agent.
  • Page 96 PA 9000 STP220 CNC control Transport, packaging and storage 21.02.2017 | 96...

  • Page 97: Storage

    PA 9000 STP220 CNC control Transport, packaging and storage 6.3 Storage Storage Of Packages Store packages under the following conditions: Do not store outdoors. Store in a dry and dust-free environment. Do not subject to aggressive media. Protect against direct sunlight.
  • Page 98 PA 9000 STP220 CNC control Transport, packaging and storage 21.02.2017 | 98...

  • Page 99: Maintenance

    Personnel Some maintenance tasks can only be executed by trained qualified personnel, or only by Power Automation. In these cases this is separately indicated in the description of the specific maintenance tasks. All work on the electrical equipment shall only be executed by a qualified electrician.

  • Page 100: Measures After Maintenance

    PA 9000 STP220 CNC control Maintenance Schedule Interval Maintenance work Personnel Once a year Visual check, whether all fan exhausts are clean and the fans are prop- Instructed person erly working. If required, clean the fan exhausts with a dry cloth or if necessary use a vacuum cleaner.

  • Page 101: Troubleshooting

    Some work may be performed only by specially trained personnel or only by Power Automation, in which case special notice is given in the description of the individual faults. All work on the electrical system must be performed by a qualified electrician.

  • Page 102: Troubleshooting Chart

    Attempts at unauthorized repairs void the material warranty. – If in doubt regarding listed repairs, contact Power Automation for help. Malfunctions or errors not listed in this chart require Power Automation Ä Chapter 9 “Service and return process” to be contacted (see on page 105).
  • Page 103 PA 9000 STP220 CNC control Troubleshooting General Procedure Personnel: Qualified personnel Skilled electrician Properly shut down the control unit and the tooling machine. Ensure the tooling machine rests in a secured state. Ensure the power supply is deactivated and secured against inadvertent reactivation.
  • Page 104 PA 9000 STP220 CNC control Troubleshooting Troubleshooting Chart Error Cause Solution Personnel Unscheduled Overheating Ensure that all requirements regarding Skilled electrician shutdown spacing are met. Ensure that the ambient temperature is Ä Chapter within the specified limits ( 4.3 “Operating conditions” on page 83).

  • Page 105: Service And Return Process

    CNC system to your network for world-wide-web access. Power Automation provides a remote control software which allows our service staff to log into your CNC. This provides all the information available on the machine. They can check all the data like the PLC program, machine parameters, or the NC programs directly on the real system under real conditions.

  • Page 106: Service Addresses

    PA 9000 STP220 CNC control Service and return process 9.1.1 Service addresses Service Addresses Power Automation GmbH (Headquarters) Gottlieb-Daimler-Strasse 17/2 D-74385 Pleidelsheim Tel: +49-7144-899-0 Fax: +49-7144-899-299 service@powerautomation.com Power Automation America, Inc. 8601 Jameel Road, Suite 140 Houston, Texas 77040 USA...

  • Page 107: Spare Parts

    PA 9000 STP220 CNC control Service and return process Power Automation France SARL Cité de la Photonique Bâtiment Pléione 11 avenue Canteranne 33600 Pessac France Tel: +33-559-4010-50 Fax: +33-559-4010-59 pa.france@powerautomation.com ACE Automation A-721, Twinrex B/D Deokpungdong-ro 111-10, Hanam-si Gyeonggi-do, 465-831 South Korea 9.2 Spare parts...

  • Page 108: Return Policy And Procedure

    Service and return process 9.3 Return policy and procedure Policy Power Automation will only accept control units and components for replacement or repair, if they have been returned in adherence to the provisions given below. If material warranty is void or if no error is detected, a testing flat rate will be charged.
  • Page 109 PA 9000 STP220 CNC control Service and return process RMA Form Fig. 35: RMA Form 21.02.2017 | 109...

  • Page 110: Training

    Return Pack the goods properly. Controls must be packed in original or equivalent packaging. If the packaging is not proper, Power Automation will charge a packaging flat rate. NOTICE! Damages due to inadequate packaging Inadequate packaging may result in damages to the control unit. This will void the material warranty.

  • Page 111: Dismounting And Decommissioning

    Decommissioning Electronic components are considered special waste. They must be properly disposed of. Power Automation will accept the control unit to properly dispose of its components upon decommissioning. Ä Chapter 9.3 To return the control unit follow the instructions given in “Return policy and procedure”...
  • Page 112 PA 9000 STP220 CNC control Dismounting and decommissioning 21.02.2017 | 112...

  • Page 113: Ec Declaration Of Conformity

    PA 9000 STP220 CNC control EC Declaration of Conformity 11 EC Declaration of Conformity Fig. 36: EC-Declaration of Conformity 21.02.2017 | 113...
  • Page 114 PA 9000 STP220 CNC control EC Declaration of Conformity 21.02.2017 | 114...

  • Page 115: Proof Of Change

    PA 9000 STP220 CNC control Proof of change 12 Proof of change Proof Of Change Version Change Date Original version 08/01/2016 Content in Chapter 3.8.1 (PDO 08/25/2016 Data mapping for MCP (EtherCAT Slave)) added Chapter "Glossary" included 01/13/2017 Changes in Chapter 4.2...
  • Page 116 PA 9000 STP220 CNC control Proof of change 21.02.2017 | 116...

  • Page 117: Glossary

    PA 9000 STP220 CNC control Glossary 13 Glossary Computerized Numerical Control Delivered Duty Unpaid EtherCAT field bus Device Interface Human Machine Interface The graphical user interface provided by the PA software. Insulating Piercing Connector Machine Control Panel Manual Data Input...
  • Page 118 PA 9000 STP220 CNC control Glossary 21.02.2017 | 118...

  • Page 119: Index

    PA 9000 STP220 CNC control Index 14 Index Ethernet ....... . 30 Acceleration .
  • Page 120 PA 9000 STP220 CNC control Index User Board Switches 1/ Slave Board 1 Output bytes Switches ......70 Base Board LEDs .
  • Page 121 PA 9000 STP220 CNC control Index RMA-number ......108 Safety devices ......16 Serial port .

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